Amada Vm Series Bedienungsanleitung

VM1200&2500 US-E01-201008

This product comes standard with:

xCircuit Diagrams

xOperator’s Manual

BANDSAWING MACHINE

VM1200/2500

OPERATOR'S MANUAL

PREFACE Read this manual

carefully to obtain a thorough

knowledge of machine operation

and maintenance. Be sure to

follow the instructions to ensure

proper procedures and prevent injuries and accidents.

Do not operate the machine by guesswork. Keep the

manual at hand and refer to it whenever you are not sure

of how to perform any of the procedures.

This manual classifies the hazardous situations into the

following levels:

DANGER

Indicates an imminently hazardous

situation which, if not avoided, will result

in death or serious injury.

WARNING

Indicates a potentially hazardous

situation which, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous

situation which, if not avoided, may result

in minor or moderate injury.

NOTICE

Indicates a potentially hazardous

situation which, if not avoided, may result

in damage to the machine and tooling.

NOTE

Indicates not a warning but an item of

information which should be known to

work.

Printed in Japan

Operator's Manual:

VM Series Bandsawing Machine

No part of this publication may be photocopied or otherwise reproduced with-

out the prior written permission of AMADA CO., LTD.

Aug. 2010

iii

CONTENTS

Safety Rules .............................................................................................. vii

Safety rules .................................................................................vii

Cutting precautions.................................................................... xiv

EMERGENCY STOP button location......................................... xix

Part I Description........................................................................... I-1

Names and functions of main parts ........................................... I-3

Specifications............................................................................. I-4

Dimensions of main parts .......................................................... I-4

Machine ..................................................................................... I-7

Standard accessories................................................................. I-9

Optional accessories.................................................................. I-9

Part II Installation........................................................................... II-1

Location .....................................................................................II-2

Foundation ................................................................................. II-2

Carrying .....................................................................................II-5

Cleaning..................................................................................... II-7

Leveling...................................................................................... II-7

Removing shipping brackets......................................................II-9

Supplying hydraulic oil ...............................................................II-9

Supplying cutting fluid...............................................................II-10

Supplying electric power...........................................................II-11

Installing fire control devices.....................................................II-13

Part III Controls.............................................................................. III-1

Control panel............................................................................. III-2

Machine base rear .................................................................... III-8

Cutting fluid supply system ....................................................... III-9

Protective devices.................................................................... III-10

Wheel cover open limit switches .......................................... III-10

Saw blade slip detector (Motion detector)............................ III-10

Displays ................................................................................... III-11

Schematic diagram of displays ............................................ III-11

MENU display....................................................................... III-13

BLADE display ..................................................................... III-13

(Continued on next page.)

PROGRAM display ...............................................................III-14

CNC INPUT display ..............................................................III-15

MANUAL INPUT display .......................................................III-16

DIMENT display ....................................................................III-18

DEVIATION display...............................................................III-18

MONITOR I/O display ...........................................................III-19

COUNTER display ................................................................III-20

HIST. ERR display.................................................................III-21

MAINTENANCE display........................................................III-22

Part IV Operation ...........................................................................IV-1

Preparing for operation ............................................................. IV-3

Turning on power .................................................................. IV-3

Zero-returning upper saw blade guide .................................. IV-3

Selecting saw blade .............................................................. IV-3

Unfolding saw blade.............................................................. IV-4

Installing saw blade............................................................... IV-5

Registering saw blade........................................................... IV-8

Adjusting flow rate of cutting fluid ......................................... IV-9

Loading work......................................................................... IV-9

Setting work dimensions ...................................................... IV-10

Setting running speed of saw blade..................................... IV-10

Setting cutting rate ............................................................... IV-11

Adjusting position of upper saw blade guide........................ IV-13

Setting cutting length............................................................ IV-14

Setting runout detector (option)............................................ IV-15

Breaking in new saw blade .................................................. IV-15

Operation ................................................................................. IV-16

Starting cutting ..................................................................... IV-16

Operation during cutting....................................................... IV-17

Adjusting cutting rate ........................................................ IV-17

Adjusting running speed of saw blade.............................. IV-19

Upper saw blade guide position ....................................... IV-20

Resetting runout tolerance (option) .................................. IV-20

Ending cutting ...................................................................... IV-21

Automatic stop.................................................................. IV-21

Returning table ................................................................. IV-21

Stopping machine................................................................. IV-22

Emergency stop................................................................ IV-22

Turning off power ................................................................. IV-23

List of cutting operations.......................................................... IV-24

Troubleshooting ....................................................................... IV-27

Troubles during cutting......................................................... IV-27

Error list.................................................................................... IV-29

Part V Maintenance........................................................................V-1

Cleaning.....................................................................................V-2

Checking before start of day’s work...........................................V-3

Hydraulic oil level................................................................V-3

Cutting fluid level ................................................................V-3

Saw blade ...........................................................................V-3

Wire brush ..........................................................................V-4

Periodic maintenance ................................................................V-5

Saw blade guides ...................................................................V-5

Spiral of chip conveyor (option)..............................................V-5

Changing fluid and oil ................................................................V-6

Cutting fluid ............................................................................V-6

Hydraulic oil............................................................................V-6

Saw blade speed reducer oil..................................................V-7

Grease lubrication......................................................................V-8

Appendix A Options............................................................................... A-1

Runout detector .........................................................................A-2

Setting runout tolerance .........................................................A-2

Operation at start of cutting and during cutting ......................A-4

Automatic stop at detection of excessive saw blade runout ..A-4

Resetting after automatic stop................................................A-4

Signal tower ...............................................................................A-5

Clamping kits .............................................................................A-5

Chip conveyor ............................................................................A-6

Backgauge .................................................................................A-7

Appendix B Material Safety Data Sheets .............................................. B-1

Shell Alvania Grease 2 ..............................................................B-2

Shell Omala Oil 220..................................................................B-10

Shell Tellus Oil 32 .....................................................................B-17

vii

SAFETY RULES

Observe these safety rules to prevent injuries and accidents. (The illustrations

may be partly different from the actual machine in detail.)

a) Never wear gloves and loose

clothing when operating the

machine. It is dangerous if

they are caught in the running

machine.

b) Use a water-soluble cutting

fluid on this machine.

Oil-based cutting fluids may

emit smoke or catch fire,

depending on the condition of

their use. Never use

oil-based cutting fluids on this

machine.

When cutting a large

workpiece, take care that the

cutting fluid does not flow

down the workpiece onto the

shop floor.

viii

c) Prohibit any use of fire in the

shop, and install a fire

extinguisher or other fire

control device near the

machine when cutting

titanium, magnesium, or any

other material that produces

flammable chips. Never

leave the machine unattended

when cutting flammable

materials.

d) Never cut on this machine

carbon or any other material

that produces and disperses

explosive dust. Sparks from

motors and other machine

parts may ignite and explode

the air-borne dust.

The machine needs special

measures for cutting explosive

materials (for details, consult

AMADA).

e) Confirm that the area around

the machine is cleared of

people and obstacles every

time before starting the

machine or operation.

f) Set the MODE keyswitch at “ ” when installing or removing the saw blade,

or lubricating the saw blade tension slides and driven wheel bearing.

g) Never look directly into the

source of the laser beam.

You may lose your eyesight.

h) Never start the saw blade

unless it has been confirmed

that the work is firmly

clamped. If the work cannot

be securely clamped, be sure

to clamp it using jigs. It is

dangerous if the work falls or

rolls during cutting.

i) When cutting a thin piece from

the work, take preventive

measures to keep the cut

piece from falling. It is

dangerous if the cut piece

falls.

Take care also that the cut

piece may fall when the saw

blade guides are operated.

j) Never operate the machine with the wheel covers and other covers

removed or opened. It is dangerous if your hands or clothing are caught in

the running machine.

k) Never take your eyes off the

machine or lean on the

machine during operation.

Be ready for a situation that

demands immediate attention

to prevent an accident.

l) Never touch the running saw blade. It is

dangerous if your hands or clothing are caught

in the running saw blade.

m) Never try to change the wire brush on the saw blade or remove chips when

the saw blade is running. It is dangerous if your hands or clothing are

caught in the running saw blade.

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