Amazone GreenDrill 200-E Bedienungsanleitung

Catch crop seed drill

MG4167

BAH0054-4 02.13

Please read this operating

manual before first

commissioning.

Keep it in a safe place for

future use.

2GreenDrill BAH0054-4 02.13

Identification data

GreenDrill BAH0054-4 02.13 3

Manufacturer's address

AMAZONEN-WERKE Postfach 51

H. DREYER GmbH & Co. KG D-49202 Hasbergen

Tel.: 49 (0) 5405 50 1-0

Fax.: 49 (0) 5405 501-234

E-mail: amazon[email protected]

Spare part orders

Spare parts lists are freely accessible in the spare parts portal at www.amazone.de.

Please send orders to your AMAZONE specialist retailer.

Formalities of the operating manual

Type:---------------------------------- GreenDrill

Document number:---------------- MG4167

Compilation date: ------------------ 02.13

Reprinting, even of sections, only possible with the approval of AMAZONEN-WERKE H. DREYER

GmbH & Co. KG.

Table of Contents

4GreenDrill BAH0054-4 02.13

1 General Safety Instructions........................................................................ 6

1.1 Obligations and liability........................................................................................................6

1.2 Representation of safety symbols........................................................................................8

1.3 Organisational measures.....................................................................................................9

1.4 Safety and protection equipment .........................................................................................9

1.5 Informal safety measures ....................................................................................................9

1.6 Training of personnel.........................................................................................................10

1.7 Safety measures for normal operation...............................................................................11

1.8 Dangers from residual energy ...........................................................................................11

1.9 Maintenance and repair work, fault elimination ..................................................................11

1.10 Structural changes ............................................................................................................12

1.10.1 Spare and wear parts and auxiliary materials ....................................................................12

1.11 Cleaning and disposal.......................................................................................................12

1.12 Operator workstation.........................................................................................................12

1.13 Warning symbols and other signs on the machine.............................................................13

1.13.1 Positioning of warning symbols and other labels................................................................15

1.14 Safety information for the operator ....................................................................................16

1.14.1 General safety and accident prevention information...........................................................16

1.14.2 Electrical system...............................................................................................................17

1.14.3 Operation of the seed drill .................................................................................................17

1.14.4 Cleaning, maintenance and repairs ...................................................................................18

2 Product description .................................................................................. 19

2.1 Intended use .....................................................................................................................20

2.2 Technical specifications ....................................................................................................20

2.3 Rating plate and CE mark .................................................................................................21

3 Structure and function.............................................................................. 22

3.1 Metering............................................................................................................................23

4 Mechanical adjustments........................................................................... 26

4.1 Removing/installing the sowing shaft.................................................................................26

4.2 Scraper.............................................................................................................................27

4.3 Agitator shaft.....................................................................................................................28

4.4 Preparing the machine for a calibration test or for emptying the hopper ............................29

5 Use of the machine ................................................................................... 30

5.1 Filling the hopper ..............................................................................................................31

6 GreenDrill 3.2 on-board computer ........................................................... 32

6.1 Scope of delivery ..............................................................................................................32

6.2 Housing components.........................................................................................................32

6.3 Control elements...............................................................................................................33

6.4 Commissioning .................................................................................................................34

6.5 Determining the sowing shaft speed for the first calibration test .........................................34

6.6 Calibration test..................................................................................................................35

6.7 Field use - starting work ....................................................................................................36

6.8 Turning at end of the field..................................................................................................37

6.9 When the work is completed..............................................................................................37

6.10 Emptying the hopper .........................................................................................................37

6.11 On-board computer - installation and connections .............................................................38

6.11.1 On-board computer - installation in the tractor cab.............................................................38

6.11.2 On-board computer - electrical connections.......................................................................38

Table of Contents

GreenDrill BAH0054-4 02.13 5

6.11.2.1 Power supply from the 3-pin tractor standard socket..........................................................38

6.11.2.2 Cable set for the battery connection ..................................................................................38

6.12 Faults................................................................................................................................39

7 GreenDrill 5.2 on-board computer............................................................40

7.1 Scope of delivery...............................................................................................................40

7.2 Housing components.........................................................................................................40

7.3 Control elements...............................................................................................................41

7.4 Display..............................................................................................................................42

7.4.1 Main menu display ............................................................................................................42

7.4.2 Submenu display...............................................................................................................43

7.5 Commissioning..................................................................................................................44

7.5.1 Start display ......................................................................................................................44

7.5.2 Calibration test ..................................................................................................................44

7.5.2.1 Calibration test without sowing table..................................................................................45

7.5.3 Area calculation.................................................................................................................47

7.5.4 Calibrating the working speed............................................................................................48

7.5.4.1 Calibration (working speed) by travelling a test track..........................................................48

7.5.4.2 Calibration (working speed) by comparing the speedometer ..............................................49

7.5.4.3 Enter the calibration value manually ..................................................................................49

7.5.4.4 Calibration reset................................................................................................................49

7.5.5 Emptying the hopper .........................................................................................................50

7.5.6 Working hour meter...........................................................................................................50

7.5.7 Set the language...............................................................................................................50

7.6 Messages .........................................................................................................................51

7.6.1 Control messages .............................................................................................................51

7.6.2 Fault messages.................................................................................................................52

7.7 On-board computer - installation and connections .............................................................54

7.7.1 On-board computer - installation in the tractor cab.............................................................54

7.7.2 On-board computer - Power supply ...................................................................................54

7.7.2.1 Power supply from the 3-pin tractor standard socket..........................................................54

7.7.2.2 Cable set with 3-pin standard socket for the battery connection .........................................55

7.7.3 Connection to the 12-pin signal plug of the on-board computer..........................................55

7.7.3.1 7-pin tractor signal socket..................................................................................................56

7.7.3.2 Working position sensor connection ..................................................................................56

7.7.3.3 Radar sensor and working position sensor connections.....................................................57

7.8 Programming (Customer service) ......................................................................................58

7.8.1 Blower fan.........................................................................................................................58

7.8.2 Ground wheel....................................................................................................................58

7.8.3 Wheel sensor ....................................................................................................................59

7.8.4 ISO 11786 Signal..............................................................................................................59

7.8.5 Radar................................................................................................................................60

7.8.6 Lifting gear sensor.............................................................................................................60

7.8.7 Warning buzzer.................................................................................................................60

7.8.8 Sowing shaft drive motor...................................................................................................61

7.8.9 Pressure sensor ................................................................................................................61

8 Cleaning, maintenance and repairs..........................................................62

8.1 Initial operation..................................................................................................................62

8.2 Cleaning............................................................................................................................63

9 Sowing tables.............................................................................................64

General Safety Instructions

6GreenDrill BAH0054-4 02.13

1 General Safety Instructions

This section contains supplementary information on the safety advice in the operating manual to

ensure safe operation of the machine.

1.1 Obligations and liability

Comply with the instructions in the operating manual

Knowledge of the basic safety information and safety regulations is a basic requirement for safe

handling and fault-free operation of the machine.

Obligations of the operator

The operator is obliged only to let those people work with/on the machine who

Are aware of the basic workplace safety information and accident prevention regulations.

Have been trained in working with/on the machine.

Have read and understood this operating manual.

The operator is obliged

To keep all the warning symbols on the machine in a legible state.

To replace damaged warning signs.

If you still have queries, please contact the manufacturer.

Obligations of the user

Before starting work, anyone charged with working with/on the machine is obliged

To comply with the basic workplace safety instructions and accident prevention regulations.

To read and understand the section "General safety information" in this operating manual.

To read the section "Warning symbols and other labels on the machine" in this operating manual

and to follow the safety instructions represented by the warning symbols when operating the ma-

chine.

To get to know the machine.

To read the sections of this operating manual, important for carrying out your work.

If the user discovers that a function is not working properly, then they must eliminate this fault imme-

diately. If this is not the task of the user or if the user does not possess the appropriate technical

knowledge, then they should report this fault to their superior (operator).

General Safety Instructions

GreenDrill BAH0054-4 02.13 7

Risks in handling the machine

The machine has been constructed using the latest technology and the recognised rules of safety.

However, there may be risks and restrictions occurring when operating the machine

For the health and safety of the user or third persons,

For the machine,

For other property.

Only use the machine

For the purpose for which it was intended.

In a perfect state of repair.

Eliminate any faults immediately which could impair safety.

Warranty and Liability

Our "General conditions of sales and business" are always applicable. These shall be available to the

operator, at the latest upon completion of the contract. Warranty and liability claims for damage to

persons or property will be excluded if they can be attributed to one or more of the following causes:

Improper use of the machine.

Improper installation, commissioning, operation and maintenance of the machine.

Operation of the machine with defective safety equipment or improperly attached or non-

functioning safety equipment.

Non-compliance with the instructions in the operating manual regarding commissioning, opera-

tion and maintenance.

Independently-executed construction changes to the machine.

Insufficient monitoring of machine parts that are subject to wear.

Improperly executed repairs.

Disasters through the impact of foreign objects and Acts of God.

General Safety Instructions

8GreenDrill BAH0054-4 02.13

1.2 Representation of safety symbols

Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The

signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following

significance:

DANGER

Indicates an immediate high risk which will result in death or

serious physical injury (loss of body parts or long term damage)

if not avoided.

If the instructions are not followed, then this will result in imme-

diate death or serious physical injury.

WARNING

Indicates a medium risk, which could result in death or (serious)

physical injury if not avoided.

If the instructions are not followed, then this may result in death

or serious physical injury.

CAUTION

Indicates a low risk which could incur minor or medium level

physical injury or damage to property if not avoided.

IMPORTANT

Indicates an obligation to special behaviour or an activity re-

quired for proper machine handling.

Non-compliance with these instructions can cause faults on the

machine or in the environment.

NOTE

Indicates handling tips and particularly useful information.

These instructions will help you to use all the functions of your

machine to the optimum.

General Safety Instructions

GreenDrill BAH0054-4 02.13 9

1.3 Organisational measures

The operator must provide the necessary personal protective equipment, such as:

Safety glasses

Protective shoes

Protective suit

Skin protection agents etc.

The operating manual

Must always be kept at the place at which the machine is oper-

ated.

Must always be easily accessible for the user and maintenance

personnel.

Check all the available safety equipment regularly.

1.4 Safety and protection equipment

Before each commissioning of the machine, all the safety and protection equipment must be properly

attached and fully functional. Check all the safety and protection equipment regularly.

Faulty safety equipment

Faulty or disassembled safety and protection equipment can lead to dangerous situations.

1.5 Informal safety measures

As well as all the safety information in this operating manual, comply with the general, national regula-

tions pertaining to accident prevention and environmental protection.

Comply with the statutory road traffic regulations when travelling on public roads and routes.

General Safety Instructions

10 GreenDrill BAH0054-4 02.13

1.6 Training of personnel

Only those people who have been trained and instructed may work

with/on the machine. The operator must clearly specify the responsi-

bilities of the people charged with operation, maintenance and repair

work.

People being trained may only work with/on the machine under the

supervision of an experienced person.

People

Activity

Person specially

trained for the

activity 1) Trained person 2)

Persons with

specialist

training (specialist

workshop) 3)

Loading/Transport X X X

Commissioning X

Set-up, adjustment X

Operation X

Maintenance X

Troubleshooting and fault elimina-

tion

Disposal X

Key: X..permitted ..not permitted

1) A person who can assume a specific task and who can carry out this task for an appropriately

qualified company.

2) A person shall be considered as having been instructed if they have been instructed in the tasks

they have to carry out and in the possible risks in the case of improper behaviour, and have also

been informed about the necessary safety equipment and safety measures.

3) People with specialist technical training shall be considered as a specialist. Due to their specialist

training and their knowledge of the appropriate regulations, they can evaluate the work that has

been assigned to them and detect possible dangers.

Comment:

A qualification equivalent to specialist training can be obtained through long term activity in the

appropriate field of work.

Only a specialist workshop may carry out maintenance and repair

work on the machine, if such work is additionally marked "Specialist

workshop". The personnel of a specialist workshop shall possess the

appropriate knowledge and suitable aids (tools, lifting and support

equipment) for carrying out the maintenance and repair work on the

machine in a way which is both appropriate and safe.

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