American Dryer Corp. ML-410 Administratorhandbuch

For replacement parts, contact the distributor from which the dryer

was purchased or

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

e-mail: techsupport@amdry.com

022200DMG/tcosta ADC Part No. 113128

WARNING: For your safety the

information in this manual must be

followed to minimize the risk of fire or

explosion or to prevent property damage,

personal injury or death.

Do not store or use gasoline or other flammable

vapor and liquids in the vicinity of this or any

other appliance.

WHAT DOYOU DO IF YOU SMELL GAS

* Do not try to light any appliance.

* Do not touch any electrical switch; do not use

any phone in your building.

* Clear the room, building or area of all

occupants.

* Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

* If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivre les instructions données dans cette

notice pour réduire au minimum le risque

dincendie ou dexplosion ou pour éviter tout

dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser dessence ni

dautres vapeurs ou liquides inflammables dans

le voisinage de cet appareil ou de tout autre

appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR

DE GAZ:

* Ne pas tenter dallumer dappareil.

* Ne touchez à aucun interrupteur. Ne pas

vous servir des téléphones se trouvant dans

le bâtiment où vous vous trouvez..

* Évacuez la pièce, le bâtiment ou la zone.

* Appelez immédiatement votre fournisseur de

gaz depuis un voisin. Suivez les instructions

du fournisseur.

* Si vous ne pouvez rejoindre le fournisseur

de gaz, appelez le service des incendies.

Linstallation et lentretien doivent être assurés

par un installateur ou un service dentretien

qualifié ou par le fournisseur de gaz.

ML-410 Phase 7

Installation/Operator’s Manual

Retain This Manual In A Safe Place For Future Reference

Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the

factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at

(508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so

that your order is processed accurately and promptly.

DATE OF PURCHASE MODEL NO.

DISTRIBUTORS NAME

Serial Number(s)

ML-410

IMPORTANT NOTE TO PURCHASER

Information must be obtained from your local gas supplier on the instructions

to be followed if the user smells gas. These instructions must be posted in a

prominent location near the dryer.

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual

included with the dryer.

The following FOR YOUR SAFETY caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or

other flammable vapors or liquids

in the vicinity of this or any other

appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser dessence

ni dautres vapeurs ou liquides

inflammables dans le voisinage de cet

appareil ou de yout autre appareil.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models.

Important

For your convenience, log the following information:

IMPORTANT

YOU MUST DISCONNECT and LOCKOUTTHE ELECTRIC SUPPLYandTHE GAS

SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE

REMOVED FROM THE MACHINETOALLOWACCESS FOR CLEANING,ADJUST-

ING, INSTALLATION, or TESTING OFANY EQUIPMENT per OSHA (Occupational

Safety and HealthAdministration) STANDARDS.

CHILDREN SHOULD NOT BEALLOWEDTO PLAYON OR NEAR THE DRYERS.

WARNING

CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.

DRYERS SHOULD NEVER BE LEFT UNATTENDEDWHILE IN OPERATION.

CAUTION

FOR YOUR SAFETY

DO NOT DRY MOPHEADS IN THE DRYER.

DO NOTUSE DRYER IN THE PRESENCE OF DRYCLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices

ever be disabled.

Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.

«Attention: Lor des opérations dentretien

des commandes étiqueter tous fils avant

de les déconnecter. Toute erreur de

câblage peut étre une source de danger et

de panne.»

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panels removed. PERSONALINJURY or FIRE COULD RESULT.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or

specified in the installation/operator's manual included with the dryer.

Dryers must not be installed or stored in an area where it will be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

DRYER MUST NEVER BE OPERATEDWITHOUTTHE LINT FILTER (SCREEN) IN

PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

WARNING

Table of Contents

ML-410 REFERENCE GUIDE ................................................................................ 3

INTRODUCTION ...................................................................................................... 5

ML-410 MACHINE OPERATIONALSUMMARY ....................................................................... 5

ML-410 OPERATOR CONTROLS/INDICATORS........................................................................ 5

ML-410 MACHINE OPERATION TROUBLESHOOTING INFORMATION .............................. 7

SECTION I

IMPORTANT INFORMATION ............................................................................. 14

A. Receiving and Handling ............................................................................................................. 14

B. Safety Precautions .................................................................................................................... 15

SECTION II

SPECIFICATIONS and DIMENSIONS ............................................................... 17

A. Specifications (Gas and Steam Models) .................................................................................... 17

B. Dimensions ............................................................................................................................... 18

SECTION III

INSTALLATION PROCEDURES ......................................................................... 23

A. Reassembly of Dryer ................................................................................................................ 23

B. FreshAir Supply Requirements ................................................................................................. 30

C. Exhaust Requirements ............................................................................................................... 31

D. CompressedAir Supply System ................................................................................................ 32

E. Electrical Information ................................................................................................................ 34

F. Gas Information ........................................................................................................................ 37

G. Steam Information .................................................................................................................... 41

H. Water Supply Connection For Optional Sprinkler System .......................................................... 45

I. Preoperational Tests ................................................................................................................. 46

J. Preparation For Operation/Start-Up ......................................................................................... 48

K. Shut Down Instructions ............................................................................................................. 49

SECTION IV

SERVICE/PARTS INFORMATION ...................................................................... 50

A. Service ..................................................................................................................................... 50

B. Parts ........................................................................................................................................ 50

SECTION V

WARRANTY INFORMATION .............................................................................. 51

A. Returning Warranty Card(s) ...................................................................................................... 51

B. Parts ........................................................................................................................................ 51

C. Returning Warranty Part(s) ........................................................................................................ 51

SECTION VI

ROUTINE MAINTENANCE .................................................................................. 53

A. Cleaning ................................................................................................................................... 53

B. Adjustments ............................................................................................................................. 55

C. Lubrication ............................................................................................................................... 55

SECTION VII

COMPONENT SYSTEM DESCRIPTIONS........................................................ 56

A. Tumbler (Basket) Drive System................................................................................................. 56

B. Tumbler (Basket) ...................................................................................................................... 57

C. Air Blower Drive System .......................................................................................................... 57

D. Air Jet System .......................................................................................................................... 57

E. Safety Devices .......................................................................................................................... 57

F. Steam DamperActuator System ............................................................................................... 59

SECTION VIII

OPTIONAL SPRINKLER SYSTEM COMPONENTS ...................................... 60

Optional Sprinkler Circuit Components ............................................................................................ 60

ML-410 Sprinkler Option Temperature Controller Settings .............................................................. 62

ML-410 Reference Guide

INTRODUCTION

ML-410 MACHINE OPERATIONAL SUMMARY

The model ML-410 incorporates one (1) EMERGENCY STOP (E-Stop) BUTTON located centrally on the

Right Front Control Door. This RED MUSHROOM PUSH-BUTTON is PUSH TO STOP the machine and

TURN TO RELEASE or PULL TO RELEASE type control device. This button must be in the released

mode to power the machine. The PHASE 7 MICROPROCESSOR CONTROLLER (Computer) display will

light when the EMERGENCY STOP (E-Stop) BUTTON is in the released mode. To turn ON the ML-

410s control voltage, press the green ON push-button located on the Right Front Control Door.

The ML-410 has two (2) electronic controllers:

PHASE 7 MICROPROCESSOR CONTROLLER (Computer) ... for drying material

MODICON PLC (Programmable Logic Controller) ... for loading, unloading auto doors, and burner

status monitoring

The PHASE 7 MICROPROCESSOR CONTROLLER (Computer) only response to keyboard (touchpad)

commands when the ML-410s tumbler (basket) section is level with the loading doors and lint drawer/basket

door closed. Likewise, the MODICON 1 PLC (Programmable Logic Controller) responses to load or unload

selections when the ML-410 is not drying material.

ML-410 OPERATOR CONTROLS/INDICATORS

The Right Front Control Door incorporates the following operator controls/indicators:

EMERGENCY STOP (E-Stop) BUTTON (Push To Stop/Turn or Pull To Release)

JOG (Forward/Reverse Push-Buttons)

UNLOAD/DRY/LOAD (Selector Switch)

TILT FUNCTION (Off - On Selector Switch)

CONTROL POWER (Indicator/Control Power On Push-Button)

CONTROL POWER (Off Push-Button)

EMERGENCY STOP (E-Stop) BUTTON (Push To Stop/Turn To Release or Pull To Release)

This red mushroom push-button, located in the center of the Right Front Control Door almost directly under the

Phase 7 Microprocessor Controller (computer) is a Push To Stop and Turn To Release type push-button.

This button must be in the released mode to power the machine (enable the machine to run).

JOG (Forward/Reverse Push-Buttons)

These two (2) push-buttons, located towards the left side of the Right Front Control Door, are for either loading

or unloading the tumbler (basket). JOG functions are only enabled when the doors are open.

NOTE: There is a PLC controlled DWELL TIME between forward jog or reverse jog

selection to prevent plug starting the tumbler (basket) drive motor.

LOAD/DRY/UNLOAD (Three [3] Position Selector Switch)

TILT (Off - On) (Two [2] Position Selector Switch)

The LOAD/DRY/UNLOAD and TILT (Off - On) selector switches work in conjunction with each other. If

the TILT selector is in the OFF position, an UNLOAD or LOAD selection will open the front horizontal

doors, allowing an operator to load or unload the tumbler (basket) in the level position.

NOTE: The ML-410 JOG feature will respond in the level position. The Lint Drawer must be

closed for the JOG feature to operate.

If the TILT selector is in the ON position, an UNLOAD selection will open the front vertical doors and tilt

the tumbler (basket) section towards the front (Rear Up). Likewise, a LOAD selection will open the front

horizontal doors and tilt the tumbler (basket) section towards the rear (Front Up).

The DRY selection will bring the tumbler (basket) section to a level position and close the front horizontal

doors. Once ALL safe conditions are met (i.e., front doors closed, lint drawer closed, machine level), an operator

will be able to select a drying cycle on the Phase 7 Microprocessor Controllers (computer) keyboard (touchpad)

located on the Right Front Control Door. Refer to the Phase 7 Operators Manual for details.

CONTROL POWER (On)

This green lighted operator, located on the Right Front Control Door, is for enabling the dryers control voltage.

This push-button must be ON for drying or load/unload function to occur.

CONTROL POWER (Off)

This red non-lighted operator, located on the Right Front Control Door, is for disabling the dryers output

control voltage. This push-button is mainly for use as a troubleshooting function.

END OF CYCLE/AIR JET

This amber colored indicator located on the top of the ML-410 has two (2) functions:

1. To indicate that a drying cycle has been completed and that the dried material is ready for attention. Once

the dryer is attended (i.e., lint drawer is opened, or the UNLOAD - DRY - LOAD selector is turned to

either the UNLOAD or LOAD position and the vertical doors open) the indicator will go off.

2. TheAir Jet will be activated at the end of the drying cycle when the End of Cycle light has been energized.

The Air Jet will remain active for approximately thirty (30) seconds to remove lint which may have

accumulated on the Blower Wheel (squirrel cage).

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