Ametek Chatillon CS1100 Bedienungsanleitung

Presented By

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NicolScales.com

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Part No. 01/3953

MAY 2015

CS225

CS1100

Force Tester

User

Manual

WARRANTY

This instrument is warranted against defects in workmanship, material and design for one (1)

year from the date of delivery to the extent that AMETEK will, at its sole option, repair or

replace the instrument or any part thereof which is defective, provided, however, that this

warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly

corrosive conditions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR

IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING,

WITHOUT LIMITA- TION, ANY WARRANTY OF FITNESS FOR A PARTICULAR

PURPOSE OR MERCHANTABILITY.AMETEK SHALL NOT BE LIABLE FOR ANY

INCIDENTALOR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO,

ANY ANTICIPATED OR LOST PROFITS.

This warranty is null and void if the purchaser fails to follow any and all instructions,

warnings or cautions in the instrument’s Instruction Manual.

If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace

any defective part thereof without charge; however, AMETEK’s obligation hereunder does

not include the cost of transportation, which must be borne by the customer. AMETEK

assumes no responsibilityfor damage in transit, and the purchaser should present any

claims for such damage to the carrier.

TRADEMARKS

AMETEK is

registered trademark of

AMETEK,

Inc. CHATILLON

isa

trademark

AMETEK,

Inc.

Other trademarks are the property of

their

respective

owners.

SUPPORT

AMETEKLloyd Instruments Ltd

Steyning Way

Bognor Regis

West Sussex

PO22 9ST

Tel: +44 (0) 1243 833 370

Fax: +44 (0) 1243 833 401

techsupport@ametek.co.uk

www.lloyd-instruments.co.uk

AMETEKMeasurement and Calibration

Technologies

8600 Somerset Drive

Largo, FL 33773

USA

Tel: +1-727-536-7831

Tel: +1-800-527-9999(within USAonly)

www.chatillon.com

CAUTION!

HIGH FORCES ARE OFTEN

INVOLVED WITH THE MATERIAL

TESTING PROCESSES.

The machine is powered by mains

supply voltage

The machine is a Class 1 product, which

means it MUST be connected to a mains

socket outlet with a PROTECTIVE EARTH

CONNECTION

Do not position the equipment so that it is

difficult to operate the mains disconnect

device (machine mains inlet socket)

If the equipment is used in a manner not

specified by the manufacturer, the

protection provided by the equipment may

be impaired

To maintain all aspects of the specification,

only Chatillon approved accessories

connections and components should be

used

Strictly adhere to all specified safety

procedures

PLEASE READ THIS MANUAL

BEFORE USING THE FORCE

TESTING MACHINE.

2 CS User Manual

LIST OF ICONS USED IN THIS MANUAL

WARNING

The raised hand icon warns of

situation or condition that may lead to personal

injury

death.

Do not proceed until the warning

read and thoroughly

understood.

Warning messages are shown in bold

type.

DANGEROUS

VOLTAGE

The lightning icon warns of the presence of an uninsulated dangerous voltage

within

the product enclosure that might be of sufficient magnitude to cause serious

shocks

death.

Never open the enclosures unless you are an authorized and

qualified

CHATILLON service personnel. Never open any enclosure when power

connected to the system or its

components.

CAUTION

The exclamation point icon indicates

situation or condition that may lead

equipment malfunction or damage. Do not proceed until the caution message

read

and

thoroughly understood. Caution messages are shown in bold

type.

NOTE

The note icon indicates additional or supplementary information about the

action,

activity or concept. Notes are shown

bold

type.

GENERAL SAFETY

Read this manual completely before

attempting to use the CS series force

tester. By following the instructions

contained in this manual, the optimum

safety, accuracy and performance can

be attained.

Never operate the CS series force tester

with the lower cover removed.

Use an industrial-qualityPower Surge

Suppressorwith your CS System.

Always make sure that the supply

power matches the setting on the

Power Input Module BEFORE turning

power ON. Failure to do so may cause

serious damage to the tester.

The CS series force tester has a

switchable mains input and may operate

with 110V or 230V provided the Power

Input Module is in the proper setting

corresponding to the source power.

The equipment is a Class 1 product

which must be connected to a mains

socket outlet with a protective earth

connection.

The CS series force tester has a moving

crosshead! Exercise extreme caution

during testing or whenever the crosshead is

moving. Never place fingers inside the

column.

Position the CS series force tester

that

it is easy to access the mains power

switch and mains power cord.

Never use the CS series force tester in a

manner not specified by AMETEK.

Obey all warning labels on your CS

series force tester.

General safety precautions must

be followed

when using this CHATILLON product.

Failure to observe precautions and warnings

may result in damage to the equipment, or

injury to personnel.

It is understood that safety rules within

companies vary. If a conflict exists between

the material contained in all CHATILLON

User’s Guides and the rules of a company

using a CHATILLON product, the more

stringent rules should take precedence.

CS User Manual

SAFETY CONSIDERATIONS

The mains supply is completely enclosed

and provides no potentially hazardous

outputs. Safety considerations are related

to the power connections and physical

mountings.

Electronic and mechanical components

housed within the covers are to be serviced

by authorized CHATILLON representatives

only.

The final and full compliance with the

requirements of the MSD 2006-42-EC will

be dependent on the industry, application,

material (to be tested), location (of the

use), etc. the final user must take the

necessary steps to ensure the safety of the

operator, other people, machine and

properties by providing guards, shields,

screen, adequate lighting, adequate

ventilation, etc.

Furthermore, when the machine is installed,

wired and ready for its intended use the

final user must conduct the final Risk

Assessment on the machine, including all

such safety measures (shield, guard, etc.),

to satisfy the requirements of Machinery

Directive and EHSR (Essential Health and

Safety Requirements).

The mechanical Frame has apotential to crush objects!

Please ensure your hands are kept away from the moving arm.

When designing custom fixtures!

Ensure fixtures load ratings exceed the load cell maximum load

rating. i.e. If

the

load cell used is1kN, then the fixtures must be

capable of withstanding 1kN load.

4 CS User Manual

DECLARATION OF CONFORMITY

We: Ametek, Inc.

of 8600 Somerset Drive

Largo, FL 33773,

USA,

In accordance with the following Directive(s):

2004/108/EC The Electromagnetic Compatibility Directive

2006/42/EC The MachineryDirective

Hereby declare that:

The following Chatillon Single Column Material Testing Machines (Chatillon

is a brand name owned by Ametek, Inc)

Machine

Part No.

CS225

CS225-115V, CS225-230V, CS225-230V-CNAU

CS1100

CS1100-115V, CS1100-230V, CS1100-230V-CNAU

Serial Number Range: 100 to 99999

Are in conformity with the applicable requirements of the following documents

Ref. No. Title

EN 61010-1:2010 Safety Requirement for Electrical Equipment for measurement,

control and laboratory use. General requirements

EN ISO 14121-1:2007 Safety of Machinery, Risk assessment Principles

EN 61326-1: 2006 Electrical equipment for measurement, control and laboratory use,

EMC requirements. General requirements

BS EN 61326-2-3:2006 Electrical equipment for measurement, control and laboratory use.

EMC requirements. Particular requirements. Test configuration,

operational conditions and performance criteria for transducers with

integrated or remote signal conditioning

I hereby declare that the equipment named above has been designed to comply with the relevant

sections of the above referenced specifications and is in accordance with the requirements of the

Directive(s)

Signed by: Douglas Tilghman

Name: Douglas Tilghman

Position: Division Vice President, Engineering

Done at 8600 Somerset Drive, Largo, Florida 33773, USA

On March 21, 2013 Document ref. No. ER-429

The technical documentation for the machinery is available from:

Name: Joel Frie

Position: Division Vice President & Business Unit Manager

Address: Ametek, Inc. Gydevang 32, 3450 Lillerod, Denmark

CS User Manual

TABLE

CONTENTS

1.0

INTRODUCTION

................................................................................................................10

1.1

SAFETY

.........................................................................................................................11

1.2 ELECTRICAL

SAFETY

..................................................................................................11

1.3 OPERATIONAL PRECAUTIONS

..................................................................................12

2.0

INSTALLATION.................................................................................................................13

2.1

UNPACKING..................................................................................................................13

2.2 SETTING UP YOUR FORCE

TESTER

..........................................................................13

2.3 VOLTAGE SELECTION AND

FUSES

...........................................................................14

2.4 CONTROL CONSOLE AND LOAD CELL

CABLES.....................................................15

2.5 MOUNTING THE CONTROL CONSOLE

......................................................................15

2.6 CONNECTING THE CONTROL CONSOLE POWER

CABLE

......................................15

2.7 CONNECTING THE CONTROL CONSOLE USB

CABLE

............................................16

2.8 CONNECTING THE LOAD CELL EXTERNAL

CABLE

................................................16

2.9 ON-OFF

SWITCH ..........................................................................................................

2.10 EMERGENCY STOP

SWITCH.....................................................................................17

2.11 LOAD

CELLS

...............................................................................................................

3.0 INITIAL

CONFIGURATION...............................................................................................18

3.1 GENERAL

.....................................................................................................................18

3.2 INITIAL

LOG-IN

.............................................................................................................18

3.3

LANGUAGES

................................................................................................................

3.4 DATE AND

TIME

...........................................................................................................

3.5 SCREEN SAVER AND POWER

OPTIONS

..................................................................26

3.6 USB

PRINTER...............................................................................................................

3.7 COMPANY LOGO ON PRINTED REPORTS

...............................................................28

3.8 NETWORK

CONNECTION ...........................................................................................28

3.9 WINDOWS

PASSWORD...............................................................................................28

3.10 TOUCH SCREEN CALIBRATION

..............................................................................29

3.11 EXITING WINDOWS TO START THE DEDICATED PROGRAM

..............................29

4.0 DEDICATED PROGRAM CONFIGURATION

..................................................................30

4.1 LOG-IN AND THE HOME

SCREEN..............................................................................30

4.2 USER

SETTINGS

..........................................................................................................

4.3 SETTING DEFAULT

UNITS

..........................................................................................32

6 CS User Manual

4.4 CHANGING THE SAFETY

SETTINGS

.........................................................................33

4.5 GRIP

PROTECTION......................................................................................................

4.6 PINCH

LOAD.................................................................................................................34

4.7 SLOW JOG SPEED

......................................................................................................

4.8 LOAD CELL CALIBRATION

INTERVAL......................................................................35

4.9

COMMUNICATIONS

.........................................................................................................

4.10

OVERLOADS ..............................................................................................................

4.11 RETURNING TO THE HOME

SCREEN......................................................................35

4.12 CHANGING

OPERATOR

............................................................................................35

4.13 JOG PANEL

................................................................................................................

4.14 TURNING OFF THE CS FORCE TESTER

.................................................................38

5.0 PREPARING THE FORCE

TESTER

.................................................................................39

5.1 FITTING A LOAD

CELL.................................................................................................39

5.2 T SLOT

TABLE..............................................................................................................

5.3 LOWER ANCHOR

PIN...................................................................................................40

5.4 LIMIT STOPS

.................................................................................................................41

6.0 DEFINING

TEST ............................................................................................................43

6.1

NOTES...............................................................................................................................43

7.0 SINGLE STAGE TEST WITHOUT SAVING

DATA

..........................................................44

7.1 BASIC SETTINGS

SCREEN

.........................................................................................44

7.2 TEST LIMITS

SCREEN

.................................................................................................46

7.3 EXPORT SETTINGS SCREEN

.....................................................................................48

7.4 DISPLAYING THE TEST SCREEN

...............................................................................48

8.0 DEFINING A COMPRESSION OR TENSION

TEST

.........................................................50

8.1 CREATING A COMPRESSION TEST FILE

..................................................................50

8.2 CREATING A TENSION TEST FILE

.............................................................................50

8.3 TEST

FILE

.....................................................................................................................50

8.4 BASIC SETTINGS

SCREEN

.........................................................................................50

8.5 TEST LIMITS

SCREEN

.................................................................................................53

8.6 QUESTION SCREEN

....................................................................................................

8.7

TEST RESULTS SCREEN

................................................................................................55

8.8 ARCHIVE AND EXPORT SETTINGS

SCREEN...........................................................58

CS User Manual

8.9 DISPLAYING THE TEST GRAPH

SCREEN.................................................................59

9.0 DEFINING A MULTI-ACTION TEST

.................................................................................60

9.1 CREATING A MULTI-ACTION TEST

FILE...................................................................60

9.2 BASIC SETTINGS

SCREEN

.........................................................................................60

9.3 SELECT NEXT STAGE

SCREEN

.................................................................................63

9.4 CREATE A TENSION STAGE

......................................................................................64

9.5 CREATE A CYCLE TEST

.............................................................................................66

9.6 CREATE A COMPRESSIONSTAGE

...........................................................................68

9.7 CREATE A HOLD LOAD

STAGE

.................................................................................68

9.8 CREATE A HOLD EXTENSION

STAGE

.......................................................................68

9.9 CREATE A ZERO STAGE

............................................................................................69

9.10 CREATE A USER INPUT STAGE

..............................................................................69

9.11 EDITING OR DELETING A

STAGE

............................................................................70

9.12 ADDING A

STAGE

......................................................................................................

9.13 TEST RESULTS

SCREEN

..........................................................................................71

9.14 ARCHIVE AND EXPORT SETTINGS

SCREEN .........................................................75

9.15 DISPLAYING THE TEST GRAPH

SCREEN...............................................................76

10.0 USING THE FORCE

TESTER

.........................................................................................77

10.1 PERFORMING A

TEST

...............................................................................................77

10.2 MARKERS AND NOTES

.............................................................................................83

10.3 PRINTING AND EXPORTING GRAPH

DATA.............................................................84

10.4 DATA TABLE AND

STATISTICS

................................................................................86

10.5 PRINTING AND EXPORTING DATA TABLE AND

STATISTICS

...............................88

10.6 TEST NOTES

...............................................................................................................

10.7 LOADING A SAVED TEST FILE

.................................................................................90

10.8 FAVORITES FEATURE

...............................................................................................94

10.9 TEST FILE

MAINTENANCE ........................................................................................96

10.10 COPY A

TEST

............................................................................................................

10.11 EDIT A

TEST

..............................................................................................................96

10.12 DELETE A

TEST

........................................................................................................

10.13 EXPORT A TEST

.......................................................................................................

10.14 INSTALL A

TEST

.......................................................................................................

11.0 DISTANCE

COMPENSATION

........................................................................................98

8 CS User Manual

11.1 GENERAL

...................................................................................................................98

11.2 CREATING A NEW DISTANCE

COMPENSATION ....................................................98

12.0 HEIGHT MODE

.............................................................................................................

101

12.1 CREATING A HEIGHT MODE TEST

............................................................................101

12.2 PERFORMING A HEIGHT MODE

TEST

.......................................................................105

13.0 LOAD

CELLS................................................................................................................108

13.1 GENERAL

PRECAUTIONS.......................................................................................108

13.2 ADDITIONAL LOAD

CELLS......................................................................................109

13.3 LOAD CELL

RESOLUTION.......................................................................................109

14.0 INSTALLATION

NOTES................................................................................................110

14.1 SPLINTER

SHIELD

....................................................................................................

110

14.2 SECURING TO THE WORKBENCH

.........................................................................111

15.0 ERROR

CONDITIONS

...................................................................................................112

16.0 CLEANING AND

MAINTENANCE ................................................................................113

16.1 CLEANING EXTERNAL FINISH AND TRIM

.............................................................113

16.2

MAINTENANCE .........................................................................................................

113

17.0

COMMUNICATIONS......................................................................................................

114

17.1 CONFIGURING THE

COMMUNICATIONS ...............................................................114

17.2 USING THE COMMUNICATIONS

.............................................................................115

17.3 ASCII

COMMANDS....................................................................................................

116

17.4 ASCII COMMANDS TO DRIVE THE FORCE

TESTER.............................................116

17.5 LIST OF ALL ASCII

COMMANDS

.............................................................................117

18.0 TECHNICAL SPECIFICATIONS

..................................................................................122

18.1 TECHNICAL SPECIFICATION CS225

......................................................................122

18.2 TECHNICAL SPECIFICATION CS1100

....................................................................122

19.0 OVERALL

DIMENSIONS

...........................................................................................123

20.0 RoHS TABLES

..............................................................................................................

124

21.0 SPARE PARTS

KITS.....................................................................................................

126

CS User Manual

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