AMF-BRUNS K70 Bedienungsanleitung

Operating Instructions

BACK-IN-BOX LIFT K70 K90 / K90 ACTIVE

www.amf-bruns.de

Foreword

Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 3 of 100

Foreword

Dear Reader,

these Operating Instructions provide all information neces-

sary to safely operate the Back-in-Box-Lifts K70, K90 and

K90 ACTIVE.

The Back-in-Box-Lifts are designed and constructed in ac-

cordance with state of the art technology and recognised

safety standards. Persons and materials can however be

endangered, as not all danger areas can be eliminated if

the functional capability is to be maintained. Accidents

caused by these dangers can however be prevented by

strictly observing these Operating Instructions. Over and

above this, the operational efficiency of your Back-in-Box-

Lift can be used to the full and unnecessary faults can be

prevented.

After reading these Operating Instructions for the first time,

keep them in a safe place for future reference over the en-

tire lifetime of the Back-in-Box-Lift. Chapter 10 of these

Operating Instructions contains an Inspection Log that is

required by the technical expert for his / her annual inspec-

tion of the Back-in-Box-Lift.

If you sell the Back-in-Box-Lift, hand these Operating In-

structions over to the new owner.

All details, figures and dimensions contained in these Op-

erating Instructions are non-binding. No claims in any form

can be derived from these.

This document must not be reproduced or duplicated, in

full or in part, without the prior, written permission of the

manufacturer.

The Back-in-Box-Lift must never be converted or modified

in any way, without seeking the prior, written permission of

the manufacturer. The manufacturer will not be held re-

sponsible in any way whatsoever if conversions or modifi-

cations are carried out without authorisation.

Use only original spare parts or spare parts which have

been approved of by the manufacturer. If spare parts other

than these are used, this can have a negative effect on the

specified characteristics, the functionality and safety of the

Back-in-Box-Lift. Using non-original or unauthorised spare

parts will render the guarantee null and void.

Contact our customer services department to order spare

parts or accessories (see Chapter 13, page 98).

Foreword

Page 4 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE

Explanation of symbols and signs

To improve understanding, the following conventions

should be met for these Operating Instructions:

The following conventions are used to highlight important

information:

DANGER!

• warns of a situation of immediate danger, which will lead

to severe or fatal injuries, if not avoided.

WARNING!

• warns of a potentially dangerous situation, which will

lead to severe or fatal injuries, if not avoided.

CAUTION!

• warns of a potentially dangerous situation, which will

lead to slight or minor injuries or material damage if not

avoided.

ATTENTION!

...warns of a potentially dangerous situation, which can

cause material damage, if not avoided.

...contains general notes and useful information.

...gives a reference to important information in other sec-

tions and documents.

Some texts serve a particular purpose. These are identified

as follows:

• Lists.

ð Instructional text, e.g. a sequence of activities.

Contents

Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 5 of 100

Contents

Foreword .............................................................. 3

Contents ............................................................... 5

1 Safety............................................................... 8

1.1 Proper Use ............................................................ 8

1.2 Improper Use ........................................................ 9

1.3 User Requirements...............................................10

1.4 Product Monitoring............................................... 11

1.5 Danger Zone ........................................................ 11

1.6 Safety Devices...................................................... 12

1.6.1 Roll-off guard ..............................................12

1.6.2 Signalling systems .......................................12

1.6.3 Door contact switch ....................................12

1.7 Safety and Accident Prevention Regulations.........13

1.8 Disposal................................................................14

2 Description...................................................... 15

2.1 Layout and Function .............................................15

2.1.1 Platform ...................................................... 17

2.1.2 Mechanics and hydraulics with carrier

arms........................................................... 20

2.1.3 Cassette .....................................................21

2.2 Rating plate ......................................................... 22

2.3 Operating Controls and Indicators....................... 23

2.3.1 Cable-connected remote control ............... 23

2.3.2 Bluetooth remote control (optional extra).... 24

2.3.3 Remote control per Smartphone APP ........ 26

2.4 Technical Data..................................................... 27

3 Transportation ............................................... 28

4 Installation / Commissioning........................... 29

5 Operation ....................................................... 30

5.1 Safety Regulations for Operation ......................... 30

5.2 Embarkation Procedure....................................... 33

5.3 Disembarkation Procedure .................................. 38

5.4 Refuelling the Vehicle (K70 and K90 only).............41

Contents

Page 6 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE

6 Emergency Mode ........................................... 42

6.1 Emergency Operation K70 / K90 ......................... 42

6.1.1 Extending the platform from the cassette .. 42

6.1.2 Raising the platform ................................... 44

6.1.3 Lowering the platform ................................ 45

6.1.4 Retracting the platform into the cassette ... 46

6.2 Emergency Operation K90 ACTIVE...................... 48

6.2.1 Raising the platform ................................... 48

6.2.2 Lowering the platform ................................ 49

6.2.3 Retracting the platform into the cassette ... 50

7 Maintenance and Repair ................................ 53

7.1 Safety Regulations for Maintenance and Repair .. 53

7.2 Routine Maintenance Work ................................. 54

7.2.1 Maintenance schedule ............................... 54

7.2.2 Maintenance record................................... 54

7.3 Functional Test of the Safety Devices .................. 55

7.3.1 Roll-off guard ............................................. 55

7.3.2 Signalling system........................................ 55

7.3.3 Door contact switch ................................... 55

7.4 Inspection of the Hydraulic Hoses. ...................... 56

7.5 Yearly Inspection ................................................. 56

7.6 Maintenance and Repair Record ......................... 57

8 De-Commissioning and Conservation ............ 58

9 Faults and Troubleshooting............................ 58

9.1 Adjustments if the Platform Jerks When Being

Retracted Into the Cassette (K70 / K90).............. 62

9.1.1 Adjusting the switching point for the

retract position (K70 / K90) ........................ 64

9.1.2 Adjusting the rollers (K70 / K90)................. 67

9.2 Adjusting the Switching Point for the Retract

Position (K90 ACTIVE) ......................................... 68

9.3 Charging the Bluetooth Remote Control Battery . 70

9.4 Teaching the Bluetooth remote control in............. 71

9.5 Installing the remote control App and

teaching it in ........................................................ 72

Contents

Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 7 of 100

10 Inspection Log ............................................... 73

10.1 Inspection Log Master Data Sheet ...................... 74

10.2Inspection List ..................................................... 75

10.3Inspection Results ............................................... 76

11 Electrical Circuit Diagrams............................. 87

11.1 Electrical Circuit Diagram, Bluetooth Remote

Control K70 (optional).......................................... 87

11.2 Electrical Circuit Diagram, Bluetooth Remote

Control K90 /K90A (optional)............................... 87

11.3 Electrical Circuit Diagram K70.............................. 88

11.4 Electrical Circuit Diagram K90.............................. 90

11.5 Electrical Circuit Diagram K90 ACTIVE................. 93

12 Hydraulic Line Diagrams ................................ 95

12.1 Hydraulic Circuit Diagram K70 ............................. 95

12.2Hydraulic Circuit Diagram K90 ............................. 96

12.3Hydraulic Circuit Diagram K90 ACTIVE ................ 97

13 Customer Service .......................................... 98

14 Declaration of Conformity .............................. 99

Safety

Page 8 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE

1 Safety

CAUTION!

There are a number of risks of suffering personal injury and

material damage involved in the operation and mainte-

nance of the Back-in-Box-Lift.

Therefore:

• It is imperative, that these Operating Instructions are

read thoroughly before operating your Back-in-Box-Lift.

Always observe the notes and information contained

therein, in particular the safety instructions.

• If these Operating Instructions or parts thereof are lost

or become illegible, please request a new copy from the

manufacturer.

Prerequisite to the safe handling and trouble-free opera-

tion of the Back-in-Box-Lift is a thorough knowledge of the

applicable safety information and the safety regulations.

It is therefore imperative that this Chapter is read thor-

oughly before operating the Back-in-Box-Lift and that the

instructions and warnings herein are strictly observed. The

safety information and warnings, given at the appropriate

places in the following Chapters, must also be strictly ob-

served. The manufacturer will not be held responsible if

safety information and warnings are not observed.

In addition to the information given in these Operating In-

structions, local legislative regulations must be taken into

consideration, in particular those regarding safety and ac-

cident prevention.

1.1 Proper Use

The Back-in-Box-Lift must only be used for lifting and low-

ering disabled persons seated in wheelchairs or empty

wheelchairs. By using the Back-in-Box-Lift, persons can

be embarked into or disembarked from the vehicle to

which it is fitted.

Proper use also includes strictly adhering to the infor-

mation given in these Operating Instructions.

Safety

Back-in-Box-Lift K70 / K90 / K90 ACTIVE Page 9 of 100

WARNING!

If the Back-in-Box-Lift is used for any other purpose than

that described above, this may result in dangerous situa-

tions for persons or to material damage being caused.

Therefore:

• Only use the Back-in-Box-Lift for the purpose for which

it was intended.

• Always adhere to information given in these Operating

Instructions.

• Do not use the Back-in-Box-Lift for any other purposes,

particularly those given in Section 1.2. These are

deemed to be improper use.

1.2 Improper Use

Any use other than that described in Section 1.1 is deemed

to be improper use.

The Back-in-Box-Lift is deemed to be improperly used if

for example:

• it is used for lifting and lowering goods,

• it is used for lifting and lowering persons who are not

seated in a wheelchair,

• it is operated by persons who do not fulfil the necessary

requirements (see Section 1.3).

Safety

Page 10 of 100 Back-in-Box-Lift K70 / K90 / K90 ACTIVE

1.3 User Requirements

The Back-in-Box-Lift must only be handled by persons

who:

• have been instructed in how to operate the Back-in-

Box-Lift,

• have read and understood these Operating Instructions

and

• have the technical knowledge to operate the wheel-

chair's brakes and switch the motors of electrically driv-

en wheelchairs ON and OFF.

Over and above this, the following applies if the Back-in-

Box-Lift is used commercially or communally:

The Back-in-Box-Lift must only be operated by persons

who:

• are of legal age,

• have been expressly assigned to do so by the owner

and

• are in a position to adapt themselves to the particular

behaviour and needs of disabled persons.

Transportation, installation, commissioning, maintenance,

repair, fault finding and disposal of the Back-in-Box-Lift

must only be carried out by persons with the correspond-

ing technical training and experience.

Andere Handbücher für K70

Dieses Handbuch passt für folgende Modelle

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