AMH X5 Handbuch

MAN-X5L-ENG-01

Operation & Maintenance

Models: X5L02250, X5L03528,

READ THIS MANUAL BEFORE USING THESE

PRODUCTS

. This manual contains important

installation and operation information

OSHA and ASME B30 require

before placing into service

and before each use.

section

4.0 INSPECTION AND TEST

WARNING

Only allow people, trained in safety and operation of this product, to operate the hoist.

2. Only operate a hoist if physically fit to do so.

3. After use, or in a non-

operational mode the hoist should be secured against unauthorized use

4. When a “DO NOT

OPERATE” sign is placed on the hoist, do not operate until the sign has been

removed by designated personnel.

Periodically, inspect the hoist thoroughly and replace worn or

damaged parts. (See 4

.0 INSPECTION and TEST)

6. Before use e

nsure that attachment points and supporting structure are

adequate. If in doubt consult a

qualified professional.

7. Always visually

inspect the hoist for wear or damage

before each use

8. Always check that the

load is seated in the saddle of the hook and the

hook latch is engaged.

9. Always pay attention to the load

and surroundings

10. Always ensure that the operator

and all other people

path of the load.

11. Do Not

use a hoist which inspection indicates is worn or damaged.

12. Do not use if hook latch has been sprung,

broken

13. Do not support the load on the tip of the hook.

14. Do Not

place your hand inside the throat area of a hook.

15. Do Not use the hoist load chain as a sling.

16.

Do not operate hoist if chain jumping, excessive noise, jamming, or

binding occurs.

17.

Do not force a chain or hook into place by hammering.

18. Do not allow the load chain to run

over a sharp edge.

19. Do Not

allow anyone to stand on a suspended load

20. Do Not swing a suspended load.

21. Do Not use the hoist chain as an electric

welding

22. Do Not leave a load suspended when hoist is

unattended

23.

Do Not operate if restricted in forming a straight line between hooks

24. Do Not operate with lever extension or wi

th other than manual power

25.

Do Not operate with a twisted, kinked, or damaged chain

26.

Do Not operate a damaged or malfunctioning hoist

27. Do Not lift people or loads over people

28. Do Not lift more than WLL (Working Load Limit)

Model:

AMHTM

NOTICE

Operation & Maintenance

Manual

L07056, X5L14000 & X5L20000

READ THIS MANUAL BEFORE USING THESE

. This manual contains important

safety,

installation and operation information

OSHA and ASME B30 require

Inspection

and before each use.

(See

4.0 INSPECTION AND TEST

in this manual)

To avoid serious

injury or death:

Only allow people, trained in safety and operation of this product, to operate the hoist.

operational mode the hoist should be secured against unauthorized use

OPERATE” sign is placed on the hoist, do not operate until the sign has been

Periodically, inspect the hoist thoroughly and replace worn or

.0 INSPECTION and TEST)

nsure that attachment points and supporting structure are

qualified professional.

inspect the hoist for wear or damage

by operator

load is seated in the saddle of the hook and the

and surroundings

when operating.

and all other people

are clear of the

use a hoist which inspection indicates is worn or damaged.

broken

or missing.

place your hand inside the throat area of a hook.

Do not operate hoist if chain jumping, excessive noise, jamming, or

Do not force a chain or hook into place by hammering.

over a sharp edge.

allow anyone to stand on a suspended load

welding

ground.

unattended

Do Not operate if restricted in forming a straight line between hooks

th other than manual power

Do Not operate with a twisted, kinked, or damaged chain

Do Not operate a damaged or malfunctioning hoist

Serial No.

HOIST NAMEPLATE with basic warnings and information as required by ASME B30:

It is recommended to copy; Model, and Serial number into the

blocks on top of the cover of this manual. Make a copy of this

manual available to all operators. Note that the “Overload

Protection” label will only appear on units so equipped. Below,

the warnings are translated:

WARNING

To avoid serious injury or death

Read manual before operating

Do Not remove or obscure this label

Do Not operate if restricted in forming straight line between hooks

Do Not operate with lever extension or with other than

manual power

Do Not operate with a twisted, kinked, or damaged chain

Do Not lift people or loads over people

Do Not operate a damaged or malfunctioning hoist

Do Not lift more than WLL

1.0 OPERATION:

The operator must read and understand Warnings and operational

instructions in this manual and as displayed on the hoist.

Set up using free chain mode to pull chain in or out by hand

1. Under no load, move the selector to neutral “N” position.

2. Pull the hand wheel out then counterclockwise (CCW) to hold

position. (Do Not attempt to pull out or rotate when hoist is loaded)

3. Pull chain in or out by hand. (Too quick or fast and the brake

will set and the set up must be repeated.)

4. Attach hook to load.

Set the Brake and prepare to load

5. Quick pull on the tail chain to tighten the chain against the load

or turn the hand wheel clockwise (CW). The hand wheel will then

return to the “in-position” when the chain is snug against the

load. (Without load, hold the chain with bottom hook and turn the

hand wheel clockwise CW)

6. Turn the selector to the up “U” position.

Load the hoist to begin lift or pull.

7. Ratchet the lever in the clockwise (CW) direction to lift or pull.

Move selector to Down “D” and ratchet in the counterclockwise

(CCW) direction to lower the load.

8. Confirm proper operation by Lifting or pulling until the full load

is suspended. Stop and check if rigging and the hoist holds the

load without slipping. If confirmed then continue the lift or pull.

Detaching the Load

9. Secure the load.

10. Release tension on the chain by turning the selector to down

“D” and ratchet the lever in the counterclockwise (CCW)

direction until enough slack to detach the hook. Pull chain out

by hand to provide resistance to allow the lever to ratchet.

Instruction

Label

Hand

Wheel

Selector

Name

Plate

Tail

Chain

Stop

Overload

Protection

Clutch Label

(if equipped)

MAN-X5L-ENG-01

Instruction Label, wrapped

around

2.0 SPECIFICATIONS:

These products exceed requirements of ASME B30.21

HST-3

“Performance Standard for Manually Operated Lever Hoist

5 times Working Load Limit (WLL) meeting

structural requirement of ASME HST

in marine and other applications as specified

by US Department of Defense DOD

Operating temperature: -40°F (-

40°C) ~ I40°F (60°C)

APEX rating: II 3 GD c IIB 60

º C X for limited use in Hazardous

Materials:

Load bearing parts are free of cast iron. Brake is asbestos free.

lead and chromate free.

Load chains are high strength grade 10

3.0 OPTIONS AND ACCESSORIES

Hook Option

Part

Numbers

Self Locking

Top or Bottom

1 1/8T HOOK-SL010

1 3/4T HOOK-SL016

3 1/2T HOOK-SL032

PULL OUT in Neutral

TO FREE CHAIN

PULL OUT in Neutral

TO FREE CHAIN

US tons 1 1/8T

1 3/4T

pounds 2,250

3,528

(kg) 1020

1600

Model AMH X5L02250 X5

L03528

Falls No. 1 1

G100 Chain (mm) 5.6*17 7.1*

Pull to WLL pounds 52 72

(n) 231

320

125% Proof

Load Test pounds 2813

4410

(tonnes) 1.28

2.00

around

Hand Wheel, translated

These products exceed requirements of ASME B30.21

“Safety Standard for Lever Hoist” and ASME

“Performance Standard for Manually Operated Lever Hoist

. In addition the ultimate strength is

structural requirement of ASME HST

-3 Appendix A, for use

by US Department of Defense DOD

40°C) ~ I40°F (60°C)

º C X for limited use in Hazardous

Environments.

Load bearing parts are free of cast iron. Brake is asbestos free.

Paints and coatings are

Load chains are high strength grade 10

0 zinc plated.

Shipyard Hook

Top or Bottom

Shipyard Hook

Latch Kit

P-LA016-31-47SYHK P-LA016-47SYHK

P-LA032-31-47SYHK P-LA032-47SYHK

HOLD CHAIN AND

TURN TO LOAD

HOLD CHAIN AND

TURN TO LOAD

1 3/4T

3 1/2T 7.0T 10.0T

3,528

7,056 14,000 20,000

1600

3200 6350 9070

L03528

X5L07056 X5L14000 X5L20000

1 2 3

10*28 10*28 10*28

84 86 88

320

374 383 391

4410

9625 17500 35000

2.00

4.37 7.94 11.34

Top Hook Extender Kits include adapters to extend the reach of the top hook.

They are available as a bolt on solution. The standard top hook, that is removed

to install, can be utilized + any length of load chain (7) purchased separately.

Extender Kit

Part Number

(Chain and Hook not included)

1 1/8T HOOK-EXT02250

1 3/4T HOOK-EXT03528

3 1/2T HOOK-EXT07056

4.0 INSPECTION AND TEST

Note: Check local and governmental requirements and specifications to insure

compliance in addition to those listed below. If any conflict, utilize the most

stringent requirement.

Inspections required per ASME B30.21 and OSHA

INSPECTION RECORDS (when required)

Inspections are the responsibility of a qualified person designated by the owner. Dated inspection

reports shall be maintained for the service life of the product. They are to be filed by the serial number,

stamped into the name plate, and made available for inspection at any time.

All inspections shall be by a designated person who is competent and qualified to perform the type

inspection being utilized.

If any fault is discovered, during any inspection, then the unit shall be taken out of service and

quarantined. A qualified person shall then make determination of repair or disposition.

PREOPERATION INSPECTION of new unit or a unit that has not been in use for more than 1 month is

required prior to use and must be recorded. The inspection shall consist of:

New Hoists are to be inspected before use and must be recorded. No load test is required if tested

and certified when manufactured. The new hoist test certification supplied with the hoist should be

filed with the initial Preoperation Inspection. The date of this Preoperation Inspection, not the date on

the manufactures load test, will become the start date for entering a new unit into service and

determining timing of future periodic inspections. Units returned to service after inactivity of more

than one month, does not affect the date of the next periodic test as previously scheduled.

See sample PREOPERATION INSPECTION form in back of this manual

Inspect the following:

a) Proper operation and any unusual sounds.

b) Visually inspect hooks for deformation or bending and to verify latches function.

c) Visually inspect load chain for twist, damage or excessive wear between links.

d) Visually inspect the hoist body and lever for damage.

e) Fasteners are in place and tight.

f) Tail chain stop is in place.

g) Nameplate with warnings and operation instruction label are in place and legible.

FREQUENT INSPECTION is required before each use but not required to be recorded. It is to be

performed by the operator or other designated persons and shall consist of:

Inspect for a), through g) items listed in Preoperation Inspection plus the following:

h) Visual inspection to determine that the unit is not compromised by corrosion or debris and

can operate as intended.

i) Make a trial lift or pull of a few inches and then stop to determine the hoist operates as

intended.

j) Continual observation during use for any damage or change in operation.

PERIODIC INSPECTION is required annually as a minimum and must be recorded. Periodic

Inspection may be required more often as determined by severity of service or as experience dictates.

Consult ASME B30.21 for determination of service and instruction. Periodic inspection is also required for

repaired units. This inspection requires disassembly and load test prior to being returned to service.

See sample PERIODIC INSPECTION form in back of this manual

Inspect for a), through j) items listed in Preoperation and Frequent Inspection plus the following:

k) Disassemble lever end of hoist to expose the brake components. Inspect brake pawls, disc,

springs and ratchet surfaces for contamination or abnormal wear.

l) Inspect; chain, springs and load bearing parts per section 5.0 INSPECTON

MEASUREMENTS as illustrated in this Manual.

m) Disassemble hook blocks and check hooks 100% for any sign of cracks, bending, twist or

stretching and opening measurement per section 5.0 INSPECTON MEASUREMENTS as

illustrated in this Manual.

n) Check chain wheel or wheels for smooth operation and visually for wear.

o) Check chain guide and guards for damage.

p) Load test to Min. of 125% WLL (Max. 150%). During which confirm function is as intended.

After the test load is released inspect again for requirements of a) through g).

5.0 INSPECTON MEASUREMENTS:

Hooks

Max.

1⅛US Ton (1t metric)

1.85 in (47mm)

1¾ US Ton (1.6t metric)

2.24 in (57mm)

3½ US Ton (3.2t metric) 2.72 in (69mm)

7 US Ton (6.3t metric) 3.19 in (81mm)

10 US Ton (9t metric) 4.06 in (103mm)

Chain Max.

1⅛US Ton C5.6H17Z G100 3.45 in (87.6mm)

1¾ US Ton C7.1H20Z G100 4.09 in (104mm)

3½, 7 & 10 US Ton C10H28Z G100 5.71 in (145mm)

Brake Ratchet Disc DMin. TMin.

1⅛&1¾ US Ton 2.40 in (61mm)

0.28 in (7mm)

3½, 7 & 10 US Ton 2.79 in (71mm)

0.28 in (7mm)

Spring, Ratchet L

1⅛&1¾ US Ton < 1.20 in. (30.5 mm), >1.52 in (38.5mm)

3½, 7 & 10 US Ton < 1.79 in. (45.5 mm), >1.91 in (48.5mm)

Brake Spring, Inner L Min. Dº

1⅛& 1¾ US Ton 1.26 in (32mm)

0º+/- 10º

3½, 7 & 10 US Ton 1.46 in (37mm)

30º+/- 10º

Brake Spring, Outer LMin. Dº

1⅛& 1¾ US Ton 2.17 in (55mm)

180º+/- 10º

3½, 7 & 10 US Ton 2.56 in (65mm)

180º+/- 10º

D°

Top Hook Pin DMin.

1⅛US Ton 0.45 in (11.4mm)

1¾ US Ton 0.45 in (11.4mm)

3½, 7 & 10 US Ton 0.60 in (15.2mm)

Top Hook Pin Holes D Max.

1⅛US Ton 0.50 in (12.7mm)

1¾ US Ton 0.50 in (12.7mm)

3½, 7 & 10 US Ton 0.66 in (16.7mm)

Chain Pin D Min.

1⅛US Ton 0.28 in (7.1mm)

1¾ US Ton 0.37 in (9.5mm)

3½, 7 & 10 US Ton 0.49 in (12.4mm)

Chain Pin Holes D Max.

1⅛US Ton 0.33 in (8.5mm)

1¾ US Ton 0.43 in (11.0mm)

3½, 7 & 10 US Ton 0.55 in (14.0mm)

WARNING

To avoid serious Injury wear eye protection

when near where hoist are being worked on

6.0 TOOLS REQUIRED FOR SERVICE

•

External retaining ring pliers (small size)

•Wrenches: 6, 8, 10, 12, 13 and 17 mm

•Socket wrench: 6, 8, 10, 12, 13 and 17 mm

•

6 inch caliper (0.001 in. increments).

•Soft face hammer

7.0 LUBRICANTS REQUIRED FOR SERVICE

•

No 2 lithium grease for gearing & bearings

(temperature -40ºC~120ºC)

•

Gear oil for the load chain (any

viscosity) (Dry lubricant can be

substituted.)

8.0 DISASSEMBLY:

Hoist repair and inspection should not be attempted unless by capable and qualified persons

familiar with this product. (During disassembly, parts should be cleaned and inspected per section

5.0 INSPECTON MEASUREMENTS as illustrated in this Manual.

To access brake, lay the hoist on the gear side for disassembly from the lever side:

Reference the exploded parts illustration drawings in this manual. Begin by loosening nut (36) while

holding down on (35) as it is spring loaded. Slowly remove (35) allowing the spring (34) to release.

Remove hand wheel (33) and spring (32). Remove the lever (27) by loosening bolt (29) and nuts (31).

Remove cam (28) and the brake driver (22) or overload protected brake driver assembly (22C).

Note: If equipped with an overload protection assembly (22C), it is pre-set at the factory to slip if

the hoist is severely overloaded. It is not recommended to disassemble or reset this device.

by other than an AMH authorized service center. If this assembly malfunctions it is

recommended that it be replaced.

Loosen nuts (15) on the lever side and remove lower lever assembly (21) to expose the brake disc (20)

pawls, springs and retaining rings (17).

To access the chain wheel (5), chain stripper (4), chain guards (3), bearings (2) and the top hook

assembly remove the brake side frame plate (1).

To access the gearing: If continuing the disassembly from above, Loosen nuts (15) on the gear side

and remove gear cover (13). Planet gears (9), pinion (12), thrust washer (11) and output gear (10) and

top hook attachment pin (6) can all be removed by hand. If accessing the gearing without first

disassembling from the lever side; the pinion (12), thrust washer (11) and output gear (10) may not be

removed.

To disassemble hooks simply view the parts exploded drawing. The top hook assembly (70) can be

easily detached from the hoist body by removing the gear cover (13) and pin (6) within.

9.0 ASSEMBLY:

Hoist repair and inspection should not be attempted unless by capable and qualified persons

familiar with this product.

To reassemble the power unit: Reference the exploded parts illustration drawings in this manual.

Assemble in the reverse order from section 8.0 DISASSEMBLY above with the additional instruction

provided below:

Assembly of gearing: Assemble gearing with a liberal coating of #2 chassis grease on the roller

bearings (2), hardened bushings, gear teeth (9) (10) & (12) and thrust washer (11). A light coat of

grease should be applied to the entire pinion shaft (12), wipe excess from the spline end before

assembly as it passes into the brake area. Install bearing (2) in the gear side frame plate (8) and chain

MAN-X5L-ENG-01

wheel (5) into the bearing.

Install output gear (10) over the chain wheel (5)

(12) through thrust washer (11) and then into the chain w

planet gears (9) to be timed with marks aligned as

per the below

in place then attach gear cover (13)

to the gear side frame plate (8).

Assemble the Chain wheel and chain:

Assemble the chain

stop (16) to one end of the chain.

Before or after assembly,

lubricate chain with any viscosity gear oil. Apply

so that it reaches

contact areas between the links then wipe off excess

(dry lubricant may be substituted).

Lay the gear end assembly on a workbench with

pinion

shaft (12) up. Place the load chain (7

) around the chain

wheel (5). Insure the chain weld is facing

away from

wheel, (see illustration below) and

that the chain stop

(16) is

on the right hand side and perpendicular to the

frame plates without twist in the chain. Looki

ng at the

gear side frame (8), with hook pin (6) at the 12

o’clock

position, insert the stripper (4) at the 7

o’clock position,

and guides (

3) at 4 and 10 o’clock positions. Place the

top hook assembly (70) over the protruding

pin (6).

Position brake

side frame plate assembly (1) over the

parts while aligning; bosses on the stripper and guides,

hook pin (6) and spacer bolts to the mating holes.

Note: X5 hoists are designed to allow the chain

weld to be

assembled in any orientation. However, ASME Stan

dard

4.3.1 (f) implies the chain is to be assembled per this i

nstruction.

Install output gear (10) over the chain wheel (5)

spline. Insert pinion shaft

(12) through thrust washer (11) and then into the chain w

heel (5). Insert top hook pin (6). Insert the

per the below

illustration. Be sure hook pin (6) is

to the gear side frame plate (8).

Assemble the chain

pull

Before or after assembly,

so that it reaches

contact areas between the links then wipe off excess

pinion

) around the chain

away from

that the chain stop

on the right hand side and perpendicular to the

ng at the

o’clock

o’clock position,

3) at 4 and 10 o’clock positions. Place the

pin (6).

side frame plate assembly (1) over the

parts while aligning; bosses on the stripper and guides,

weld to be

dard

B30.21-

nstruction.

Assembly of the brake components:

After assembly of all parts, between the gear cover (13) and the

brake side frame plate (1), place the brake seat (19) down on the

pinion shaft (12). Place the brake ratchet disc (20) onto the brake

seat (19). Assemble (17) brake pawls, pawl springs and retainers in

the position shown in the illustration onto the brake side frame plate

(1). If assembled correctly the pawls (17) must snap into the teeth

of the brake disc and stop the disc from rotating in the counter

clockwise direction.

Assembly of control components:

After assembly of the brake components, assemble the lower lever

assembly (21). Install the brake driver (22), or overload protection

clutch kit (22C) if equipped, clockwise over the threaded pinion shaft

(12) until snug against the brake disc (20) while holding the hook

side chain. Attach the lever assembly (27) to the lower lever

assembly (21). Install the brake cam (28) down and over the pinion

spline (12) and index slightly to the right of center per the below

diagram.

Place the inner brake spring (32) into brake driver (22) or (22C) if equipped with overload protection.

Install the hand wheel (33). While holding the hook side chain, turn hand wheel clockwise until snug

with the brake spring (32) then rotate the hand wheel 120º clockwise while pushing in until it drops

down. Continue to push in and rotate clockwise until the hand wheel drops again into home position

and will not rotate further, (see below illustration). Turn the Up-Down selector to the up position to hold

the hand wheel (33) in the home position.

Hold the hook side chain by hand and

ratchet the lever in the up direction to

insure the brake driver (22 or 22C) is

in contact with the brake ratchet disc

(20).

Place the outer brake spring (34) into

the hand wheel cover (35). Place into

the hand wheel (33) and turn

counterclockwise until snug, then rotate

the hand wheel120º counterclockwise and push in until it can engage

the spline on pinion shaft (12) (see illustration). Continue to hold down

on the hand wheel cover (35) until nut (36) is threaded onto pinion shaft

(12). Tighten slotted nut (36) and assemble split pin (37). Check free chain

function by hand at no load to insure assembly is correct. Before returning the hoist to service it must

be load tested and recorded per Periodic Inspection requirements. See section 4.0 INSPECTION AND

TEST in this manual.

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere AMH Kettenzug Handbücher

AMH

AMH X5SL02250 Bedienungsanleitung

Beliebte Kettenzug Handbücher anderer Marken

EINHELL

EINHELL Herkules H-F 1000 Bedienungsanleitung

RED ROOSTER

RED ROOSTER TCR-250 Bedienungsanleitung

POWERTEX

POWERTEX PCB-S1 Bedienungsanleitung

Parkside

Parkside PSZ 250 A1 Bedienungsanleitung

Ingersoll-Rand

Ingersoll-Rand QCH Series Bedienungsanleitung

Creative Conners

Creative Conners CM Varistar Smart Chain Hoist Bedienungsanleitung

Stagemaker

Stagemaker SR05 Bedienungsanleitung

KITO

KITO TCL Series Bedienungsanleitung

CRYSTEEL

CRYSTEEL LO-BOY Bedienungsanleitung

Performance Tool

Performance Tool W4005DB Bedienungsanleitung

Parkside

Parkside PSZ 250 A1 Bedienungsanleitung

Stahl

Stahl ST Series Bedienungsanleitung

Coffing Hoists

Coffing Hoists EC Series Bedienungsanleitung

CM 622A Series Bedienungsanleitung

KITO

KITO RY Series Montageanleitung

Haklift

Haklift LOABT800 Bedienungsanleitung

Tractel

Tractel bravo Betriebsanleitung

Villager

Villager VEH 250 Bedienungsanleitung