Andersen RA2028001300 Bedienungsanleitung

PRODUCT MANUAL

E1 Single Speed

Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

RON-WPM-710474-E1-28/34/40ST-Rev.5

FOR USE WITH

Serial No.: PS______________________

Winch Versions:

28 (V.3.2>)

34 (V.1.0>)

40 (V.3.4>)

•RA2028001300

•RA2028001400

•RA2028011300

•RA2028011400

•RA2028211300

•RA2028211400

•RA2034001300

•RA2034001400

•RA2034011300

•RA2034011400

•RA2034211300

•RA2034211400

•RA2040001300

•RA2040001400

•RA2040011300

•RA2040011400

•RA2040211300

•RA2040211400

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

CONGRATULATIONS

You have purchased a high quality ANDERSEN Stainless Steel WinchTM

It is a result of more than 60 years of experience and expertise in

producing winches for sailboats. This winch oers a high level of

performance and functionality, and will provide many years of safe

and easy sail handling.

CONTENTS

Motor unit included components_____________________________ 3

Required installation tools and supplies_______________________ 3

Assembly exploded view______________________________________ 4

Parts list _______________________________________________________ 5

Installation instructions ____________________________________ 6-10

Wire, circuit breaker & battery capacity requirements _______ 10

Electrical connection diagram ________________________________ 11

Troubleshooting __________________________________________ 12-13

Service & maintenance ______________________________________ 14

Installation dimensions – Sizes 28 & 34______________________ 15

Installation dimensions – Size 40 ____________________________ 16

Drilling template – Sizes 28 & 34 ____________________________ 17

Drilling template – Size 40 ___________________________________ 18

Safety notices ________________________________________________ 19

Worldwide distribution and service __________________________ 20

Warranty _____________________________________________________ 20

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

FEATURES

INCLUDED REQUIRED

• Highestqualitywinchfeaturingastainless

steel drum for ultimate durability and style,

vertical Power Ribs™for maximum grip and

minimum rope wear, and superior engineering

for reliability, long service life and low

maintenance.

• Easytoinstallandservice.Themotorunithas

internal controller and contactors so electrical

connection is simple. The winch can be

serviced without removing it from the deck,

independent of the motor unit.

• Illuminated“intelligent”pushbuttonwith

integrated LED to indicate system power on,

and in conjunction with the controller will ﬂash

status codes that assist with trouble shooting.

• High quality European engineered and

manufactured motor, with matched gearbox

for optimal speed and load capacity.

• Unrivalledlevelsofmonitoringandprotection

including: Integrated Overload Protection,

Thermal Overload Protection, Accidental

Start Protection, Low Voltage Detection,

Continuous Run Time Limiting.

• Themotorunitcanberotatedrelativetothe

winch to suit restricted under-deck space

(8 positions at 45° increments)

• 2speedmanualwinchoperationisalways

possible by simply inserting a standard

winch handle.

Included in your E1 Electric Motor Kit:

• Motor unit

• Deck plate [7]

• Gear wheel [3]

• Pushbuttonincl.500mm(195/8”)

control cable [A1]

• Push button Gasket [A2]

• 5 pcs. (4 for 28/34) M6 x 16mm

countersunk socket head screws [6]

• 3 pcs. #6 x 19 mm screws [A9]

• Eye-bolt M6 [A6]

• 4 mm Allen key [A4]

• 5 mm Allen key [A5]

• Pin spanner (5 mm pins) [A8]

• Product manual [A10]

• Drilling template [A3]

• Application sticker set [A7]

Numbers in [ ] above and in instructions refer

to the item number in the parts list, see page 4,5

Tools & fasteners required for installation:

• Phillips head screwdrivers - #1 & #2

• 4 mm Allen key (included)

• 5 mm Allen key (included)

• Pin spanner, 5 mm pins (included)

• Ø6.5 mm (1/4’’) drill

• Ø85 mm (3 3/8’’) hole-saw, or jigsaw

• 5 pcs. M6 (1/4’’) countersunk head bolt and

nut (length as required for deck thickness)

• 5pcs.largediameterM6(1/4”)IDwashers

or backing plate (to match drilling template)

• 10 mm AF spanner for M6 Nyloc nuts, or

7/16”AFspannerfor1/4”Nylocnuts

• Solvent (white spirits/mineral spirits) -

to clean deck etc prior to applying sealant

• Sealing compound

• Ø3 mm (1/8’’) drill

• Ø25 mm (1’’) drill or hole saw

• Wire crimping tool/pliers

• Marine grade electrical power wire with

Ø8 mm terminals (see table page 10)

• Circuit breaker/fuse; available separately

(see table page 10)

• Cable fastening clips

Please read this product manual & the relevant winch manual fully before installation or operation.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

EXPLODED VIEW

28/34/40 ST E1 SINGLE SPEED 12V/24V

A10

* When supplied as an E1 Electrical Motorised Winch, this gear wheel shown as item 3 in the diagram above will

already be ﬁtted inside the winch. The gear wheel has a hexagonal section that protrudes from the winch base

to engage in the motor unit drive shaft. When supplied as an E1 Electric Conversion Kit only, this gear wheel is

supplied separately and must replace the existing gear wheel in the winch - see pages 6-10 for instructions.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

PARTS LIST

ITEM NO. QTY DESCRIPTION PART. NO.

1 1 Motor E1 1000W 12V, incl Controller 777400

1 1 Motor E1 1000W 24V, incl Controller 777410

2 1 Gear box VF-EP 49, i=14 P71 B14 776200

3 1 Gear wheel 28ST E1 v.3.2 534160

3 1 Gear wheel 34ST E1 v.3.2 534200

3 1 Gear wheel 40ST E1 v.3.4 532860

4 1 Grub screw DIN916-A4-M5X8

5 1 Clamping ring 584502

6 4 Screw (28/34ST E1) DIN7991-A4-M6X16

6 5 Screw (40ST E1) DIN7991-A4-M6X16

7 1 Deck plate 28/34ST E1 990400

7 1 Deck plate 40ST E1 992500

8 1 O-Ring RD100074

9 1 Sealing ring RD100169

10 1 Plain bearing 823100

11 1 Stop ring 775890

12 1 Drive shaft 822901

13 2 Pawl 713200

14 2 Spring 713300

15 1 Plain bearing RD100439

16 1 Drive shaft housing 776100

17 1 Compression bearing 775890

18 1 Ratchet gear wheel 776110

19 1 Key DIN6885-A-8x7x20

20 4 Screw DIN912-A4-M6x55

21 4 Washer DIN125-A4-Ø6,4

22 2 Nut DIN439-A4-M6

23 4 Washer DIN125-A4-Ø6,4

24 2 Screw DIN933-A4-M6X20

25 1 Key DIN6885-A-5x5x15

A1 1 Push button, with plastic cover RA582000

A2 1 Push button gasket 735050

A3 1 Drilling template 28/34ST E1 RD100327

A3 1 Drilling template 40ST E1 RD100525

A4 1 Allen key 4mm 593200

A5 1 Allen key 5mm 592800

A6 1 Eye bolt M6 RD100896

A7 1 Push button labels RD100029

A8 1 Pin spanner, Ø5mm pins RD738000

A9 3 Screw #6 x 19mm RD100025

A10 1 Product Manual 710474

RELATED ITEMS - Sold separately

Push button, with St/St cover RA582010

Push button, with St/St cover with hole RA582020

Circuit breaker 70Amp

(suits 28/34/40 ST E1 24 Volt) RA590070

Circuit breaker 150Amp

(suits 28/34 ST E1 12 Volt) RA590150

Circuit breaker 120Amp

(suits 40 ST E1 12 Volt) RA590120

28/34/40 ST E1 SINGLE SPEED 12V/24V

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

STEP 1 - Positioning the winch and motor unit

STEP 2 - Fitting the deck plate

INSTALLATION INSTRUCTIONS

• Position the winch drilling template [A3] in the required position on the deck, ensuring that there

is adequate ﬂat space for the deck plate/ winch base.

• The 28 and 34 ST winches have only one self-tailing arm position, so it is important to rotate the

winch template to give the required self-tailing arm position (as required for operation, refer page

17). The 40ST winch has the option of eight dierent self-tailing arm positions as indicated on the

drilling template (refer page 18).

• Considering the product dimensions, shown on pages 15 & 16, check that there is adequate

space below deck for the motor unit. You may choose to drill a small pilot hole to indicate the

position of the center of the drive shaft, to assist with this.

*Note: The motor unit can be installed in eight positions around the center of the drive shaft

(i.e. at 45° increments), to facilitate ﬁtting the motor unit into restricted under-deck cavities.

See pages 15 & 16 for the minimum motor oset dimensions at the various positions. Placing the

deck plate on the motor unit in the various positions prior to installation can assist with visualising

the motor position options.

*Note: To ensure the correct functioning of the winch, it should be positioned with the correct

line entry angle of 3-8° below horizontal. Refer to the winch product manual for details of

correct line entry angle and self-tailing arm positioning.

• After it has been conﬁrmed that there is adequate space for the winch above deck, and for the

motor unit below deck;

• Drill Ø6.5mm holes for the M6 deck plate mounting bolts as per the drilling template [A3].

DrillØ9/32”holesif1/4”boltsarebeingused.

• Drill or cut a Ø85mm (3 3/8’’) hole for motor drive shaft housing as per the drilling template.

*Note: Clean the deck hole before attempting the install the motor so that

the motor ﬂange does not catch splinters of ﬁberglass or wood when being inserted through

the deck. Clean the deck with a suitable solvent to ensure the sealant can adhere properly.

• Apply sealant to the deck where the deck plate will be ﬁtted. For aluminium boats use a galvanic

isolating ring/gasket.

• FitthedeckplatetothedeckusingappropriatelengthM6(or1/4”)countersunkheadbolts,

large backing washers or plate, and Nyloc nuts.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

INSTALLATION INSTRUCTIONS

STEP 3

Motor unit

lifting eye bolt

Correct mating of drive shaft

housing top ﬂange with

underside of deck plate

Incorrect mating of drive

shaft housing top ﬂange with

underside of deck plate

*Note: It is extremely important that the motor is aligned correctly with the winch.

Non-aligned motors will be noisy and gear wear will be accelerated.

*Note: It is important that two or more people are involved with Step 3.

• Remove clamping ring [5] from drive shaft housing [16] of motor unit.

• Fit the supplied M6 eye bolt [A6] to the top of the motor drive shaft [12] and attach a strong

rope to facilitate lifting the motor unit up into position through the hole in the deck, deck plate

and clamping ring as shown below.

• Using the rope, raise the motor unit so that the drive shaft protrudes through the large hole in

the deck and deck plate [7]. A lifting device is recommended when raising the motor unit.

• Rotate the motor unit into the required position to suit the under deck cavity, ensuring that the

motor is aligned properly – The protruding octagonal detail on the drive shaft housing [16] ﬂange

must ﬁt snugly into the octagonal recess in the deck plate to allow the motor top ﬂange to ﬁt

ﬂush with the underside of the deck plate [7] (refer to diagrams below).

*Note: Ensure that the O-ring [8] on top of the drive shaft housing [16] is in place in its groove.

• Insure that the locking grub screw [4] in the clamping ring [5] is not protruding beyond the

upper surface of the clamping ring, when ﬁtting the clamping ring.

• Fit and securely tighten the clamping ring [5] using the pin spanner [A8] provided.

• Tighten the locking grub screw [4] when the clamping ring [5] is securely in place.

*Note: Do not use a sealant between the ﬂange and deck plate. An O-ring insures a waterproof

connection. Extra waterprooﬁng can be achieved by applying sealant to the top of the deck plate

around the clamping ring after installation (make sure no sealant comes onto the sealing ring [8]).

90°

5Clamping Ring

4Grub Screw

5Clamping Ring

4Grub Screw

Motor ﬂange

Non-aligned hole in

deck preventing correct

motor alignment

Inadequate underdeck

clearance preventing

correct motor alignment

7Deck Plate or

Winch Base

7Deck Plate or

Winch Base

Grub screw

protruding too far

Clamping ring

not parrallel to

deck plate

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

INSTALLATION INSTRUCTIONS

STEP 4A

STEP 4B

• Remove winch self-tailing arm screws using 4mm Allen key [A4].

• Lift self-tailing arm and drum o the base/stem of the winch.

• Place winch base/stem on the deck plate with mounting holes aligned.

• If ﬁtting the motor unit to an existing manual winch you will also have to replace the existing

standard lower central gear wheel in the winch with the new one [3] supplied with your motor

unit. To do this follow the instructions in STEP 4B below. If you are ﬁtting a new E1 Electric Winch

(new winch supplied with the motor unit) the required gear wheel will already be ﬁtted.

• Fit the winch base to the deck plate using the 4 screws [6] supplied.

• Assemble the winch in reverse order to the disassembly/removal.

*Note: It will be helpful to reference the winch Product Manual during this process

• After removing the self-tailing arm and drum.

• Remove the drive shaft from the winch by placing a locking winch handle into the socket

at the top of the drive shaft, rotating a little each direction and pulling up.

• Remove the upper gear wheel through the upper side window in the base/stem.

• Remove the lower side gear wheel shaft (retained by the ﬂat st/st ring for 28/34ST,

and grubscrew shaft for 40ST).

• Remove the lower side gear wheel through the bottom window in the base/stem.

• Remove the lower central gear wheel.

• Remove the circlip (for 28/34ST) from the shut-o disc on the underside of the winch base

and remove the shut-o disc. On the 40ST just unscrew the shut-o disc.

• Insert the new lower central gear wheel in through the bottom of the winch in the base/stem,

so that the external hexagonal feature of the gear wheel protrudes slightly from the hole in the

winch base. Hold the winch upside down during this and the next stage to prevent the new lower

central gear falling out of the hole in the base, prior to being secured by the lower side gear.

• Reﬁt the lower side gear and upper gear in the reverse of the disassembly process.

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

INSTALLATION INSTRUCTIONS

STEP 5

*Note: The push button [A1] requires 25mm depth clearance the behind mounting surface.

The push button is supplied with 500 mm (19 5/8”) of cable and the motor unit with 1400 mm

(55 3/16’’) of control cable. If the push button to motor unit requires more than 1500 mm (59”)

of cable you will need to provide your own extension cabling.

• Select the desired position for the push button [A1].

• DrillaØ19mm(3/4”)holeatthecenterofthepushbuttonlocationanda5mm(3/16”)hole

immediatelybesideitforthebreathertube.OrdrillaØ25mm(1”)hole,ata2mmosettothe

centre of the push button location. Refer to the push button drilling diagram below.

• Using the supplied push button gasket [A2] as a template, drill 3 x Ø3 mm (1/8’’) mounting holes.

• Ensure the clear breather tube is inserted into the back of the push button.

• Fit gasket [A2] and push button [A1] in place (with hinged cover opening upwards, if mounted on

vertical surface).

• Apply a small amount of sealing compound to the mounting holes.

• Fasten push button with provided 3 pcs. #6 x 19 mm screws [A9].

HOLE

Ø5mm

(3/16’’)

for breather

tube

12mm

(1/2’’)

20mm

(3/4’’)

HOLE

Ø19mm (3/4’’)

ON CENTRE

50mm

(1 15/16’’)

Cover in open position

50mm

(1 15/16’’)

2mm

(1/16’’)

37mm

(1 7/16’’)

3 HOLES

Ø3mm (1/8’’) TYP

25mm

(1’’)

50mm

(1 15/16’’)

HOLE

Ø25mm (1’’)

OFFSET 2mm from

centre of switch

9mm

(3/8’’)

DRILLING TEMPLATE

PUSH BUTTON

NOT TO SCALE

E1 Single Speed Electric Motor Unit, 12V & 24V

To Suit Self-Tailing Winch Sizes 28,34,40

p10

STEP 7

• Measure the total wire run distance from the battery to the motor unit and back to the battery.

• Refer to table below to determine the required motor unit to battery wire size (cross-section

area), circuit breaker/fuse size and total battery capacity (Ah).

• Connect the motor unit to the battery bank, with the appropriate circuit breaker or fuse in the positive

power wire line. The circuit breaker or fuse should be positioned as close to the battery as possible.

*Note: The fuse should be a “slow blow” or “long delay” type to allow for start-up current spike.

WARNING: Do not use smaller wire than recommended in the table. This can cause malfunction

of the winch and in worst case - FIRE. The wires should always be as short as possible.

------------------------------ 1 2 V . D C ------------------------------- ------------------------------ 2 4 V . D C -------------------------------

WINCH WIRE

LENGTH*

WIRE

SIZE

CIRCUIT

BREAKER

ADDITIONAL

BATTERY

CAPACITY

PER WINCH

MIN. TOTAL

BATTERY

BANK

CAPACITY

WIRE

SIZE

CIRCUIT

BREAKER

ADDITIONAL

BATTERY

CAPACITY

PER WINCH

MIN. TOTAL

BATTERY

BANK

CAPACITY

28 ST E1 0-3 m / 0-10 ft 35 mm² 150 A 114 Ah 300Ah 25mm² 70 A 60 Ah 150Ah

3-8 m / 10-27 ft 50 mm² 150 A 114 Ah 300Ah 35mm² 70 A 60 Ah 150Ah

34 ST E1 0-3 m / 0-10 ft 35 mm² 150 A 114 Ah 300Ah 25mm² 70 A 63 Ah 150Ah

3-8 m / 10-27 ft 50 mm² 150 A 114 Ah 300Ah 35mm² 70 A 63 Ah 150Ah

40 ST E1 0-3 m / 0-10 ft 35 mm² 120 A 114 Ah 300Ah 25mm² 70 A 60 Ah 150Ah

3-8 m / 10-27 ft 50 mm² 120 A 114 Ah 300Ah 35mm² 70 A 60 Ah 150Ah

* Wire length = Total cable length from battery to motor and back.

INSTALLATION INSTRUCTIONS

STEP 6

• Connect wires from push button to wires from motor unit as per electrical connection

diagram p11 Detail A.

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