AnsaldoSTS Microlok II Leitfaden
1000 TECHNOLOGY DRIVE
PITTSBURGH, PA 15219-3120 SM-6800C
Microlok II System Startup,
Troubleshooting, and Maintenance
Microlok II
Integrated Vital Interlocking, Coded Track
Circuit, and Non-vital Code Line Controller
COPYRIGHT © 2000 Union Switch & Signal Inc. All Rights Reserved.
PRINTED IN USA
September 2000
Revision Number: 2.5
UNION SWITCH & SIGNA
L
THIS DOCUMENT AND ITS CONTENTS ARE THE PROPERTY OF UNION SWITCH & SIGNAL INC.
(HEREINAFTER US&S®) FURNISHED TO YOU ON THE FOLLOWING CONDITIONS: NO RIGHT
OR LICENSE IN RESPECT TO THIS DOCUMENT OR ITS CONTENTS IS GIVEN OR WAIVED IN
SUPPLYING THE DOCUMENT TO YOU. THIS DOCUMENT OR ITS CONTENTS ARE NOT TO BE
USED OR TREATED IN ANY MANNER INCONSISTENT WITH THE RIGHTS OF US&S AND ARE
NOT TO BE COPIED, REPRODUCED, DISCLOSED TO OTHERS OR DISPOSED OF EXCEPT WITH
THE PRIOR WRITTEN CONSENT OF US&S.
NOTE
This manual displays the most recent revision number for its information.
Manuals distributed with revision number of 2.1 or less (or without a revision number)
do not contain the most up-to-date Microlok II information.
REVISION INDEX
Revised pages of this manual are listed by page number and date of revision. On the revised
page, a vertical bar in the margin denotes revised material.
Page Number Revision Date Page Number Revision Date
2-11 09-00 4-42 09-00
3-13 09-00 4-53 09-00
3-19 09-00 4-54 09-00
3-20 09-00 4-55 09-00
3-23 09-00 4-56 09-00
3-24 09-00 4-57 09-00
3-26 09-00 5-2 09-00
3-27 09-00 5-3 09-00
4-2 09-00 6-5 09-00
4-3 09-00 6-6 09-00
4-5 09-00 6-15 09-00
4-6 09-00 6-16 09-00
4-8 09-00 6-17 09-00
4-14 09-00 7-2 09-00
4-15 09-00 7-3 09-00
4-16 09-00 7-4 09-00
4-21 09-00 7-5 09-00
4-22 09-00 7-6 09-00
4-23 09-00 7-7 09-00
4-38 09-00 A-1 09-00
4-40 09-00 A-2 09-00
4-41 09-00 A-7 09-00
3-19 01-04
Microlok II System Startup, Troubleshooting, and Maintenance UNION SWITCH & SIGNAL
SM-6800C Rev. 2.5 September 2000 i
MANUAL CONTENTS
Chapter 1 Introduction.................................................................................................1-1
Chapter 2 System Cardfile Controls and Indications...................................................2-1
Chapter 3 Microlok II CPU Board Front Panel Operations.........................................3-1
Chapter 4 Using the Microlok II Maintenance Tools Program ...................................4-1
Chapter 5 System Startup ............................................................................................5-1
Chapter 6 System Configuration and Testing..............................................................6-1
Chapter 7 System Troubleshooting and Recovery.......................................................7-1
Chapter 8 System Maintenance ...................................................................................8-1
Appendix A CPU Board Error/Event Codes
This manual provides a separate table of contents for each chapter and appendix.
UNION SWITCH & SIGNAL Microlok II System Startup, Troubleshooting, and Maintenance
ii September 2000 SM-6800C Rev. 2.5
Microlok II System Startup, Troubleshooting, and Maintenance UNION SWITCH & SIGNAL
SM-6800C Rev. 2.5 September 2000 1-i
CHAPTER 1 CONTENTS
1. INTRODUCTION................................................................................................... 1-1
1.1 OVERVIEW OF THE MANUAL............................................................................................................ 1-1
1.2 R.A.I.L. TEAM AND TECHNICAL SUPPORT.................................................................................... 1-2
UNION SWITCH & SIGNAL Microlok II System Startup, Troubleshooting, and Maintenance
1-ii September 2000 SM-6800C Rev. 2.5
Microlok II System Startup, Troubleshooting, and Maintenance UNION SWITCH & SIGNAL
SM-6800C Rev. 2.5 September 2000 1-1
1. INTRODUCTION
1.1 OVERVIEW OF THE MANUAL
WARNING
FAILURE TO OBTAIN APPROVED TRAINING, AND TO ACT IN
ACCORDANCE WITH THE PROCEDURES AND WARNINGS OUTLINED IN
THESE MANUALS, MAY RESULT IN SERIOUS PERSONAL INJURY
AND/OR PROPERTY DAMAGE.
This manual is written specifically for field personnel who are responsible for the startup and
configuration of the Microlok II system. This manual also contains detailed information on
troubleshooting system malfunctions and for maintaining the system in a safe and operable state.
The manual is organized as follows:
• Chapter 2 provides information concerning the Microlok II printed circuit board front panel
controls and indications. The description for each board includes a front view of the circuit
board, a discussion of the function of each front panel control, and the information provided
by each front panel indication.
• Chapter 3 provides procedures for using the front panel controls on the Microlok II system
CPU board. This section also discusses the menu structures associated with the CPU board
and the methods used to interpret the data provided by the CPU board front panel indications.
• Chapter 4 provides procedures for using the Microlok II Maintenance Tools software
package. This software is loaded onto a laptop personal computer that is connected through a
serial cable to the diagnostic port on the Microlok II CPU board. Using this versatile
software, field personnel can download upgrades to the system application and executive
software, configure the Microlok II system, and perform extensive system diagnostics using
the Tools program logging capabilities.
• Chapter 5 provides the procedures for powering up the Microlok II system, checking the
initial operation of the system following power-up, and for downloading the system
application software.
• Chapter 6 provides procedures for adjusting the configurable parameters of the Microlok II
system and for testing the operation of the various system functions.
• Chapter 7 details the resources that are available and the procedures that can be used to
troubleshoot Microlok II system malfunctions.
UNION SWITCH & SIGNAL Microlok II System Startup, Troubleshooting, and Maintenance
1-2 September 2000 SM-6800C Rev. 2.5
• Chapter 8 provides schedules and procedures for performing inspections and preventive
maintenance procedures on the Microlok II system. These procedures are designed to
maintain the system equipment in peak operating condition and to provide a means of
detecting early signs of equipment degradation. This section also contains corrective
maintenance procedures for the Microlok II system. These procedures describe how to
replace modular components of the system following troubleshooting operations.
For reference, related Microlok II system manuals include:
• SM-6800A - Microlok II System Description
• SM-6800B - Microlok II System Hardware Installation
• SM-6800D - Microlok II System Application Logic Programming
Other manuals that provide information on related US&S systems include:
• SM-6700A - GENISYS-2000 Multi-Purpose Non-vital Control/Communications
System (Application Logic Programming)
• SM-6470A - MicroTrax Coded Track Circuit System Application Logic Programming
• SM-6470B - MicroTrax Coded Track Circuit System Hardware Installation and
Configuration
• SM-6700B - GENISYS-2000 Multi-Purpose Non-vital Control/Communications System
Hardware Installation and Configuration
This manual is divided into chapters, each of which stands alone in the presentation of the
subject matter. Thus, any chapter can be used as a quick reference to the information indicated
by the section title. However, the chapters also organized to provide a logical learning sequence.
To gain an overall understanding of the Microlok II system, read the chapters in the order
presented.
1.2 R.A.I.L. TEAM AND TECHNICAL SUPPORT
The Rapid Action Information Link (R.A.I.L.) team was created in
1996 to serve the technical needs of current and potential US&S
customers. Convenient 24-hour access and a rapid resolution to
customer problems are the trademarks of this organization. The
R.A.I.L. Team, which is staffed primarily by US&S product and
application engineers, is ready to assist and resolve any technical
issues concerning the Microlok II system or any other US&S
product.
Any questions regarding the contents of this service manual should
be directed to the R.A.I.L. Team by telephone at 1-800-652-7276 or
through Internet E-mail at railteam@switch.com.
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