Aprilaire 5000 Einrichtungshandbuch

SAFETY AND INSTALLATION MANUAL

MODEL 5000

TABLE OF CONTENTS

Safety Instructions ...........................................................................................................2

Specifications......................................................................................................................2

Components........................................................................................................................3

Installation ............................................................................................................................4

Operating Instructions....................................................................................................6

Trouble Shooting Guide................................................................................................6

ELECTRONIC AIR CLEANER

SAFETY INSTRUCTIONS

Read the safety and installation instructions carefully. They will help ensure a correct and

SAFE installation of the Aprilaire®Electronic Air Cleaner.

WARNING:

• 120 Volts may cause serious injury from electrical shock. Disconnect power to the furnace/air

handler before starting installation. Leave power disconnected until installation is completed.

• Arcing in electrical components may cause an explosion. Do not install unit where explosive

gasses will be present.

• Sharp edges may cause injury from cuts. Use care when cutting and handling sheet metal.

• To reduce the risk of electrical shock, this equipment has a grounding-type (three prong) plug.

This plug will fit only into a grounding-type power outlet. If the plug does not fit into the outlet,

contact qualified personnel to install the proper outlet. Do not alter this plug in any way.

• To reduce the risk of electrical shock, locate product so that the power cord can be plugged into

an electrical outlet without the use of an extension cord.

CAUTION:

• To prevent component failure, do not install the air cleaner on the warm air supply or in an

area where the temperature may exceed 149° F. This may include areas above heat exchangers

in downflow furnaces or above exhaust flues in lowboy furnace cold air returns.

• The air cleaner must be installed where the ambient air temperature remains between 32° F

and 149° F [0° C and 65° C].

• Installation must conform to all applicable codes.

• Do not install an atomizing humidifier upstream of the air cleaner. Water or mist will cause

power supply to shut down.

SPECIFICATIONS

Description The Aprilaire Electronic Air Cleaner Model 5000 is an electronically

enhanced “ElectraMedia” air cleaner.

Unit Dimensions Overall Unit – 17 3/4" x 31 1/8" x 11 1/2"

Airflow Capacity 2000 cfm maximum

Input Voltage Requirements 120V AC ± 15%, 50/60 Hz Nom., Unit equipped with a 5 ft. grounded cord

with plug.

Power Usage Less than 50 watts with high voltage active.

Shipping Weight 35 lbs.

POWER PACK / DOOR ASSEMBLY IONIZER FRAME

CONTROL ELECTRODE

OUTER HOUSING

INNER HOUSING

#501

MEDIA

PLEAT SPACERS

Handle

COMPONENTS

MODEL 5000

ELECTRONIC AIR CLEANER

Figure 1

Model 51

An Aprilaire®Automatic Humidifier can be mounted upstream from the air cleaner.

CAUTION: Do not install an atomizing humidifier upstream from the air cleaner.

INSTALLATION

Important

Airflow

Upflow "Highboy" - Closet Installation

(Bottom Return)

Airflow

Horizontal Installation

Airflow

Upflow "Highboy" - Side Return Installations

Airflow

30°max.

45°max.

14 3/4

237

281/8

without door

111

door door

17 3/4

247

311/8

with door

Outlet Side

Furnace Connection

Inlet Side

Return Duct Connection

Front

14 3/4

The Model 5000 Air Cleaner is designed for systems

with airflow up to 2000 cfm. If the furnace has

more than one return air inlet connection, install

one air cleaner in each.

The air cleaner can be installed horizontally, vertically,

or at an angle depending on furnace type. Figures

2, 3, and 4 show unit orientation in various types of

applications. Note airflow direction arrows on inner

assembly and outer housing.

Allow 29” clearance in front of the unit for media

replacement (see Figure 5).

If a transition or offsets are required, minimize

transition angles to reduce system pressure drop

(see Figure 4). Figure 6 shows the air cleaner

dimensions.

Figure 2

Figure 3 Figure 4

Figure 6

Allow Clearance for

Removal of Inner Housing

for Filter Replacement

Figure 5

Minimize Angles

Where Possible

Figure 5

APPLICATIONS WITH A HUMIDIFIER

INSTALLATION PROCEDURE

Warning: 120 Volts may cause serious injury from electrical shock.

Leave power disconnected until installation is completed.

1. Remove air cleaner power pack /door

assembly and pull inner assembly out of

the outer housing.

2. Remove media carton from the inner housing.

3. Turn off furnace/air handler.

4. On retrofit applications, remove existing filter,

discard it, and thoroughly clean the blower and

blower compartment.

5. With airflow label in proper orientation, attach

outer housing to furnace/air handler system.

Seal inlet and discharge connections with caulk

or mastic and provide support for the housing as

required (See Figure 7). See Figures 2 through 4

for typical system types.

6. Install the media using the instructions

on the media carton.

7. Check to make sure that the ionizer

frame is properly inserted into the inner

housing and that the control electrode

is inserted fully into the ionizer frame.

8. Insert the inner assembly into the outer

housing and replace the door.

9. Press the power cord into the slot in the

side of the power pack /door assembly

so that it is directed towards the outlet.

See Figure 8.

10. Install a single outlet receptacle to the

furnace/air handler cabinet which conforms to

NEC standards as well as all applicable local

codes, using 1 of the 2 options below:

Figure 9- Use the furnace/air handler EAC

terminals to wire the outlet. Figure 10- If EAC

terminals are not available use the Model 51

(supplied) to wire the outlet and refer to the

instructions provided with the Model 51.

The outlet must only energize when the system

blower is on. IMPORTANT:Identify the outlet for

“EAC USE ONLY”

11. Return power to the furnace/air handler.

12. Plug the Aprilaire Air Cleaner power cord into

the outlet installed in step 10.

13. Check for proper operation when the furnace is

run through heating and cooling cycles.

14. Provide owner’s manual and warranty card to

homeowner after explaining operation of unit.

Power

Cord Slot

Figure 7 Figure 8 Figure 9 Figure 10

Support Air Cleaner to Prevent

Torque on Outer Housing.

OPERATING INSTRUCTIONS

The inner housing assembly must be installed and

the power pack /door assembly to the air cleaner

must be fully closed.

The unit should be plugged in and the power

switch on the air cleaner door turned on. There are

no other controls or settings required.

When the system blower turns on, the air cleaner

will turn on and a green light located on the air

cleaner door will turn on. After the system blower

has turned off, the green light will turn off.

TROUBLE SHOOTING GUIDE

When the air cleaner is operating

correctly and the following

conditions are met, the green

light on the door will be on:

• The air cleaner is correctly

assembled and installed.

• The power pack /door

assembly is fully closed.

• The unit is plugged into

an EAC controlled 120 VAC

outlet.

• The switch is in the ON

position.

• The furnace/air handler

blower is running.

If those conditions are met and

the green light does not come on,

the air cleaner circuit is not being

activated. If the green light blinks

at approximately one-minute

intervals, the air cleaner circuitry

is attempting to turn on, but is

quickly turning off due to either

an over-current condition or

because arcing is occurring

between components. Check

the inner assembly as follows:

1. Turn the furnace/air handler blower off.

2. Turn the air cleaner off.

3. Unplug the air cleaner.

4. Open the power pack /door assembly.

5. Remove the inner housing assembly.

6. Inspect components to ensure the following:

a. All components must be dry.

b. The ionizer frame-grounding clip must be

in contact with the pre-filter. See Figure 11.

Figure 5

Handle

Ionizer

Wires

Inner Housing

Ionizer Frame

Grounding Clip

Control Electrode

Bus Bar

Figure 11

6. Inspect components to ensure the following

(continued):

c. The conductive rubber strip must be in

contact with the conductive-coated tips of

the media. See Figure 12.

d. The nine ionizing wires must be clean,

straight, and hooked onto the bus bar at

one end and the ionizer frame at the other.

See Figure 11.

e. The control electrode must be properly

inserted in the ionizer frame.

f. There must be no debris bridging the gap

between the ionizing wires and any other

component.

7. If a Model 51 is used:

a. Measure the current for the wire under the

bracket - this must be 4 amps or more.

b. Ensure the Model 51 is at least 4” away

from any transformer.

8. Re-install the inner housing assembly

and close the power pack /door assembly.

9. Plug in the unit and turn it on.

10. Turn on the furnace/air handler blower.

11. After the blower starts, check unit for proper

operation.

TROUBLE SHOOTING GUIDE (CONTINUED)

Pleat

Spacer

“PRESS

TO OPEN”

End Panel

Conductive

Rubber Strip

Figure 12

DP# 10004114 5.5.02

P.O. BOX 1467 • MADISON, WI 53701-1467 • Phone 608/257-8801 • FAX 608/257-4357 • Products For Better Indoor Air Quality™

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