Aquacal Heatwave Superquiet TropiCal Bedienungsanleitung

Important

Read this document before operating / installing this product

For additional product manuals and operation / installation procedures, please visit www.AquaCal.com

AquaCal®

Installation Manual

LTP0098 REV 2e

Table of Contents

Contacting AquaCalAutoPilot, Inc. 1

Safety Instructions 1

1 - Installation 3

1.1 Positioning Equipment 3

1.2 Clearances 4

1.3 Plumbing 4

1.3.a Plumbing Requirements 4

1.3.b Plumbing Diagrams 5

1.3.c Water Connections to Heat Pump 7

1.3.d In-Line Chlorine Feeders 8

1.3.e Water Flow Rates 9

1.3.f Adjusting Water Flow Using ΔT (Delta-T) 10

1.3.g Maintaining Ability to Winterize 11

1.3.h Adjusting Water Pressure Switch 11

1.4 Electrical 12

1.4.a Electrical Requirements 12

1.4.b Incoming Power Access Holes 15

1.4.c Access Panels 16

1.4.d Verifying Transformer Setting 16

1.4.e Three-Phase Adjustment 17

1.4.f Connecting an External Controller 18

1.4.g Programming for an External Controller 19

1.5 Service Level Programming 21

1.5.a Service Level Factory Defaults 22

1.5.b Enter Service Level Programming 23

1.6 Cleaning Equipment After Installation 24

2 - Appendix 26

2.1 Identifying Model Specifications 26

2.2 Weights 27

2.3 Heating Recommendations 27

2.4 Cooling Recommendations 27

2.5 Available Accessories 28

3 - Troubleshooting 31

3.1 Fault Codes 31

3.2 Issues and Resolutions 34

Page - 1

Contacting AquaCalAutoPilot, Inc.

For further assistance, please contact the distributor or installer of this product.

If unavailable, please contact AquaCal®for a partner in your area. To better assist you, please have the heat

pump model and serial number available.

lSee "Identifying Model Specifications" on page 26.

Product Information:

Website www.AquaCal.com

Phone (1) 727-823-5642

Hours 8-5 pm, Eastern M-F

SAFETY INSTRUCTIONS

lFor personal safety, and to avoid damage to equipment, follow all safety instructions displayed on the equipment

and within this manual. Repair and service of heat pump must be performed by an authorized service center.

lWarranties may be voided if the equipment has been improperly installed, maintained or serviced.

lIf service is deemed necessary, please see "Contacting AquaCalAutoPilot, Inc." on page 1.

SAFETY SIGNALS

Throughout this document, safety signals have been placed where particular attention is

required.

DANGER Failure to heed the following will result in injury or death.

WARNING Failure to heed the following may result in injury or death.

NOTICE

Failure to heed the following may result in damage to equipment.

When installing and using your heat pump basic safety precautions must always be followed, including the

following:

DANGER Failure to heed the following will result in injury or death.

lThe heat pump utilizes high voltage and rotating equipment. Use caution when servicing.

Page - 2

WARNING Failure to heed the following may result in injury or death.

lInstallation and repairs must be performed by a qualified technician.

lThe heat pump contains refrigerant under pressure. Repairs to the refrigerant circuit must not be attempted by

untrained and / or unqualified individuals. Service must be performed only by qualified HVAC technicians. Recover

refrigerant before opening the system.

lImproper water chemistry can present a serious health hazard. To avoid possible hazards, maintain pool / spa water

per standards detailed in this document.

lProlonged immersion in water warmer than normal body temperature may cause a condition known as

Hyperthermia. The symptoms of Hyperthermia include unawareness of impending hazard, failure to perceive heat,

failure to recognize the need to exit the spa, and unconsciousness. The use of alcohol, drugs, or medication can

greatly increase the risk of fatal Hyperthermia. In addition, persons having an adverse medical history, or pregnant

women, should consult a physician before using a hot tub or spa. Children and the elderly should be supervised by

a responsible adult.

lProlonged immersion in water colder than normal body temperature may cause a condition known as Hypothermia.

The symptoms of Hypothermia include shivering (although as hypothermia worsens, shivering stops), clumsiness

or lack of coordination, slurred speech or mumbling, confusion and poor decision-making, drowsiness or low

energy, lack of concern about personal welfare, progressive loss of consciousness, weak pulse and slow or shallow

breathing. In addition, persons having an adverse medical history, or pregnant women, should consult a physician

before immersing in a cold body of water. Children and the elderly should be supervised by a responsible adult.

NOTICE

Failure to heed the following may result in damage to equipment.

lMaintain proper water chemistry in order to avoid damage to pump, filter, pool shell, etc.

lWater flow exceeding maximum flow rate requires a bypass. Damage due to excessive water flow will void

warranty.

SAVE THESE INSTRUCTIONS

Page - 3

1 - Installation

WARNING Failure to heed the following may result in injury or death.

lInstallation of this equipment by anyone other than a qualified installer can result in a safety hazard.

lThe information contained throughout the "Installation" section is intended for use by qualified installation

technicians familiar with the swimming Pool / Spa safety standards.

NOTICE

Failure to heed the following may result in damage to equipment.

lFailure to protect equipment against corrosive conditions will adversely affect the life of the equipment and will

void equipment warranty.

1.1 Positioning Equipment

NOTICE

Failure to heed the following may result in damage to equipment.

lDo not install equipment inside of a building.

Outdoor Use Only

Do not install equipment inside of a room or building.

lHeat Pumps require unobstructed air flow for proper operation. Heat Pumps should never be installed indoors or

in a location where air flow is restricted. See "Clearances" on page 4.

Controlling Irrigation and Rainwater Runoff

lIrrigation water may damage heat pump components. Direct irrigation water away from the heat pump.

lThe heat pump will withstand normal rainfall. Do not allow a roof slope to direct rainwater onto the heat pump.

Have a gutter installed on the roof edge to direct this water away from the heat pump. Or install the heat pump in

another location.

Planning for Condensation

The heat pump can produce a large amount of condensation. The amount of water depends on air temperature

and humidity.

lInstall the heat pump with enough height to allow for water drainage.

lPlan for water drainage as needed.

nSee "Condensation Drain Kit (# STK0202)" on page 28.

Mounting Pad Requirements

lThe heat pump's base must be installed on a flat and level surface that completely supports the entire base.

lBuild the heat pump pad out of concrete or other code-approved material.

lConfirm the pad can support the weight of the heat pump. See "Weights" on page 27.

lElevate the pad enough to allow for drainage.

lMake sure the pad is flat and level.

lHave the pad extend at least 6 inches from the heat pump base in all directions.

lDo not install the heat pump on soil or grass.

lDo not allow the heat pump base to touch the building's foundation.

lDo not place the heat pump directly on a concrete floor. This can case noise to be transmitted to an occupied

space. If necessary install vibration dampers between the heat pump base and floor.

lEquipment pad must meet all requirements of authorities having code-related jurisdiction.

Page - 4

Anchoring to Pad

lFollow all applicable local, state, and national requirements regarding wind load anchoring.

lThe shipping brackets used to secure the heat pump to the pallet are approved mounting (hurricane) brackets.

They should be used to anchor the heat pump to the pad.

lIf needed, contact AquaCal®to obtain anchoring kit information. Please have the heat pump model number and

serial number when requesting support. See "Identifying Model Specifications" on page 26.

1.2 Clearances

lProper air circulation is required for the heat pump to operate efficiently. The following diagrams show the

minimum clearances required for the proper operation of the heat pump.

lAvoid storing chemical containers near the heat pump. The chemicals can cause equipment damage.

lAvoid placing objects near or on top of the heat pump. This includes shrubbery and lawn furniture. These objects

will reduce performance and efficiency and hinder maintenance access.

(Overhead Clearance) (Top View)

1.3 Plumbing

1.3.a Plumbing Requirements

NOTICE

Failure to heed the following may result in damage to equipment.

lDo not use glue on the threaded portion of the equipment’s unions. A glued-in-place union will prevent the

equipment from being properly winterized.

lThe heat pump must receive water flow within the specified minimum ranges under worst-case conditions such as a

fouled water filter.

lFailure to provide clean filtered water to the heat pump can void product warranty.

lWater flow exceeding maximum flow rates will negatively affect the total pool filtration performance and may

damage the heat pump. This will not be covered under equipment warranty. See "Water Flow Rates" on page 9.

lInstall a bypass valve whenever water-flow may exceed maximum rating.

lSee "Bypass Valve Kit (# STK0135)" on page 28.

lFor additional guidance testing water flow rates, please contact AquaCal®.

lA safety enhancing "Over Temperature Alarm"kit is strongly recommended for all spa applications. See "Over

Temperature Alarm Kit" on page 29.

Page - 5

1.3.b Plumbing Diagrams

Plumbing diagrams are provided in this section as a planning guide to the sequence of equipment, valves, and

fittings.

lThe basic plumbing configurations for typical installations are shown.

lIf the installation does not closely follow any of the supplied plumbing diagrams, AquaCal®Technical Support is

available for installation advice and guidance.

lConfirm water provided to heat pump is clean and filtered.

Heat Pump with water flows equal or less than maximum listed flow rate

See "Water Flow Rates" on page 9.

Heat Pump with water flows greater than maximum listed flow rate

See "Water Flow Rates" on page 9.

Page - 6

Heat Pump with Spillover Spa (One filter Pump)

Heat Pump with Spillover Spa (Two filter Pumps)

Heat Pump with Solar Panels in Plumbing Circuit

Page - 7

Heat Pump with Gas Heater backup

Multiple Air Source Heat Pumps

1.3.c Water Connections to Heat Pump

lHeat Pump union sizes are specified on diagrams.

lConnections to site plumbing are made via PVC solvent cement to the female slip socket of the plumbing unions.

lPlumbing unions are available from AquaCal®.

NOTICE

Failure to heed the following may result in damage to equipment.

lDo not use glue on the threaded portion of the equipment’s unions. A glued-in-place union will prevent the

equipment from being properly winterized.

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