Arcom Director DS2 Bedienungsanleitung

DS2/DS4 Hardware Manual
Page 1
DS2/DS4
DIRECTOR
Hardware Manual
Product Information
Full information about other Arcom products is available on our WebSite at: www.arcom.com
Useful Contact Information
Customer support US Customer Support Europe
Tel: 1 913 549 1000
Fax: 1 913 549 1001
E-mail [email protected]
Tel: 44 (0)1223 412 428
Fax: 44 (0)1223 403 409
E-mail: [email protected]
Sales offices:
United States:
Arcom Control Systems Inc
7500 West 161st Street
Overland Park, KS 66085 USA
Tel: 913 549 1000
Fax: 913 549 1002
E-mail:
United Kin dom:
Arcom Control Systems Ltd
Clifton Road
Cambridge CB1 7EA, UK
Tel: 01223 411 200
Fax: 01223 410 457
E-mail:
Sales Hotlines:
Bel ium:
Groen Nummer:
Tel: 0800 7 3192
Fax: 0800 7 3191
France:
Numero Vert
Tel: 0800 90 84 06
Fax: 0800 90 84 12
Germany:
Kostenlose Infoline:
Tel: 08001 824 511
Fax: 08001 824 512
Netherlands:
Gratis 0800 Nummer:
Tel: 0800 0221136
Fax: 0800 0221148
Italy:
Numero Verde:
Tel: 0800 790841
Fax: 0800 780841
Whilst Arcom’s sales team is always available to assist you in making your decision, the final choice of boards
or systems is solely and wholly the responsibility of the buyer. Arcom’s entire liability in respect of the boards
or systems is as set out in Arcom’s standard terms and conditions of sale.
If you intend to write your own low-level software, you can start with the source code on the disk that is
supplied. This is example code only to illustrate use on Arcom’s products. It has not been commercially
tested. No warranty is made in respect of this code and Arcom shall incur no liability whatsoever or
howsoever arising from any use made of the code.
© 2005 Arcom Control Systems Inc
All trademarks recognized.
Arcom Control Systems Ltd
operate a company-wide uality
management system which has
been certified by the British
Standards Institution (BSI) as
compliant with ISO9001:1994

DS2/DS4 Hardware Manual
Page 2
Contents
1 Revision History...........................................................................................................................4
2 Preface ..........................................................................................................................................5
2.1 Scope of this Manual......................................................................................................................5
2.2 Name Conventions.........................................................................................................................5
2.3 Anti-Static Handling........................................................................................................................5
2.4 Electromagnetic Compatibility (EMC) ............................................................................................5
2.5 Packaging ......................................................................................................................................5
2.6 Disclaimer ......................................................................................................................................5
3 Introduction ..................................................................................................................................6
4 DS2/DS4 Unit Hardware...............................................................................................................7
4.1 Specifications .................................................................................................................................8
4.1.1 Battery Safety Guidelines...............................................................................................................8
4.2 Enclosure .......................................................................................................................................9
4.2.1 DS2/DS4 Internal Arrangement ...................................................................................................11
4.2.2 I/O Expandability Options.............................................................................................................11
4.3 Processor Board – AIM104-386EX ..............................................................................................12
4.3.1 AIM104-386EX Link Settings .......................................................................................................12
4.3.2 SCT-AIM104 Link Settings...........................................................................................................13
4.3.3 RS-232 Serial Interface: COM0 to COM3 ....................................................................................14
4.3.4 RS-485 Serial Interface: COM3 ...................................................................................................15
5 Optional I/O Boards ...................................................................................................................17
5.1 AIM104–Ether Ethernet Interface.................................................................................................17
5.1.1 AIM104 Ether Link Settings..........................................................................................................17
5.2 AIM104-SER4 Serial Interface .....................................................................................................18
5.2.1 AIM104-SER4 Specifications .......................................................................................................18
5.2.2 SER4 Link Settings – 1st card .....................................................................................................18
5.2.3 SER4 Link Settings – 2nd Card ...................................................................................................19
5.2.4 Signal Interface to 9 way ‘D’ type connectors ..............................................................................20
5.3 AIM104-COM4 Serial Interface ....................................................................................................21
5.3.1 AIM104-COM4 Specifications ......................................................................................................21
5.3.2 AIM104-COM4 Link Settings........................................................................................................21
5.3.3 Signal Interface to 9 way ‘D’ type connectors ..............................................................................25
5.4 AIM104 - MULTI-IO......................................................................................................................26
5.4.1 Board Specification ......................................................................................................................26
5.4.2 Analog Input Specifications..........................................................................................................26
5.4.3 Digital Input Specifications ...........................................................................................................26
5.4.4 Analog Output Specifications .......................................................................................................26
5.4.5 MULTI-IO Link Settings................................................................................................................27
5.4.6 AIM104-MULTI-IO Connection Wiring .........................................................................................28
5.5 AIM104 - RLY8/IN8 ......................................................................................................................29
5.5.1 Board Specification ......................................................................................................................29
5.5.2 Digital Input Specifications ...........................................................................................................29
5.5.3 Digital Output Specifications ........................................................................................................29
5.5.4 RLY8/IN8 Link Settings ................................................................................................................29
5.5.5 AIM104-RLY8/IN8 Connection Wiring..........................................................................................31
5.6 AIM104 – IN16 .............................................................................................................................32
5.6.1 Board Specification ......................................................................................................................32
5.6.2 AIM104-IN16 Link Settings ..........................................................................................................32

DS2/DS4 Hardware Manual
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5.6.3 AIM104-IN16 Connection Wiring..................................................................................................34
5.7 AIM104 – PULSE .........................................................................................................................35
5.7.1 Board Specification ......................................................................................................................35
5.7.2 AIM104-PULSE Link Settings ......................................................................................................35
5.7.3 AIM104-PULSE Connection Wiring .............................................................................................37
5.8 AIM104 – HBI...............................................................................................................................38
5.8.1 HART Input Specifications ...........................................................................................................38
5.8.2 Analog Output Specifications .......................................................................................................38
5.8.3 AIM104-HBI Link Settings ............................................................................................................39
5.8.4 I/O Connection using Ribbon Cabling ..........................................................................................40
5.8.5 HART Wiring Diagrams................................................................................................................41

DS2/DS4 Hardware Manual
Page 4
1 Revision History
Manual Comments
Revision 1.0 11-Aug-05 Initial release of DS2/DS4 Hardware Manual, separated
from older APEX/Director Hardware Manual

DS2/DS4 Hardware Manual
Page 5
2 Preface
2.1 Scope of this Manual
This manual details the hardware of the DS2/DS4 Director.
2.2 Name Conventions
All numbers are in decimal unless otherwise indicated. Where a number is prefixed by ‘0x’, the
value is in hexadecimal format.
2.3 Anti-Static Handlin
This board contains CMOS devices that could be damaged in the event of static electricity being
discharged through them. At all times, please observe anti-static precautions when handling the
board and always unpack and install it in an anti-static working area.
2.4 Electroma netic Compatibility (EMC)
The DS2/DS4 is classified as a component with regard to the European Community EMC
regulations and it is the user’s responsibility to ensure that systems using the board are compliant
with the appropriate EMC standards.
Arcom EMC tests of the DS2/DS4 have shown that the RF emissions of the board are well below
standard international EMC limits and that it is unlikely to contribute significantly to the RF emissions
spectrum of any system in which it is used.
2.5 Packa in
Please ensure that should a board need to be returned to Arcom, it is adequately packed. Use an
anti-static bag for the board and use a box, not bag, to physically protect the board.
2.6 Disclaimer
The information in this manual has been carefully checked and is believed to be accurate. Arcom
Control Systems assumes no responsibility for any infringements of patents or other rights of third
parties that may result from its use.
Arcom Control Systems assumes no responsibility for any inaccuracies that may be contained in
this document. Arcom Control Systems makes no commitment to update or keep current the
information contained in this manual.
Arcom Control Systems reserves the right to make improvements to this document and/or product at
any time and without notice.

DS2/DS4 Hardware Manual
Page 6
3 Introduction
This manual covers the hardware information for the Director product line. It details the standard and
optional hardware, specifications, and information required by the system designer for setting up the unit
configuration. The different models of Director use the same software operating system and are differentiated
from each other simply based on the physical enclosure and hardware platform.
The DS2/DS consists of a processor board and base board containing four serial channels. Optional I/O
cards may be added to the board stack via a 16-bit PC/10 header to provide Ethernet, additional
communication channels, analog and digital I/O, or HART protocol ports. All boards are mounted in an
industrial metal enclosure. Director units are provided fully tested and may have customer-specific
configurations when they leave the factory.
By default, the processor board has four serial ports, one of which may be configured for two-wire RS- 85.
These four ports are intended for local configuration and programming, and for connection to external field
devices.
The serial ports are configured using the ACE software tool. Using Windows HyperTerminal or another
terminal emulator, one communications port may be used to download the configuration file generated by
ACE and provide diagnostic capabilities. I/O signals from optional I/O boards are cabled from the PC/10
stack using a 50-way header and may be connected to an external breakout device to provide screw
terminations.

DS2/DS4 Hardware Manual
Page 7
4 DS2/DS4 Unit Hardware
The Director unit always has the same basic hardware, and this chapter describes the necessary links and pin-
outs that need to be understood before the system can be used. Director units are provided fully tested and are
typically supplied from the factory with a default software configuration.
The Director consists of the following hardware components:
• Enclosure - metal housing to contain processor and provide mounting arrangement
• Baseboard - contains power supply, built-in communication port terminations, and slots for installing
card
• Microprocessor - 386EX processor mounts to the Baseboard
• Optional I/O - PC/10 cards provide expansion I/O. Typically, the only card installed on a DS2 is the
Ethernet controller board (AIM10 -ETHER).
• Internal Connections - connects internal I/O to outside of enclosure
This section describes the power supply, baseboard, I/O connections, and the microprocessor.

DS2/DS4 Hardware Manual
Page 8
4.1 Specifications
Processor Intel 386EX 25 MHz
Memory 1 Mb SRAM
1 Mb Flash (for storage of operating system and configuration)
Battery Non-rechargeable 3V lithium
for maintaining Real Time Clock and SRAM
Temperature: - 0 to +70º C (operating)
-50 to +85º C (storage)
Humidity: 0 to 95% relative, non-condensing
Input Power: 18 to 36 VDC
Optional: 12V DC nominal (9 to 18 VDC)
or, 8V DC nominal (36 to 72 VDC)
Power Consumption: .5 Watts (with standard board set). In-rush current on startup is approximately 2A
momentarily. Additional power required for optional boards, listed in each section of
this manual.
Standard board set includes: AIM10 -386EX processor, AIM10 -Ether,
and SCT-AIM10 baseboard.
Weight 0.737 kg (1.625 lbs.), excluding optional cards
4.1.1 Battery Safety Guidelines
WARNING: Battery is non-rechar eable. Dan er of explosion if battery (lithium cell)
is rechar ed or incorrectly replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries accordin to the
manufacturer’s instructions.
Replacement of the lithium cell is to be carried out by qualified (service) personnel only. The battery on the
Director is provided to maintain the on-board real-time clock when input power is removed.

DS2/DS4 Hardware Manual
Page 9
4.2 Enclosure
The Director unit consists of a processor board and other circuit boards installed in a panel mount metal
enclosure, which includes interior electrical shielding. Enclosure and mounting dimensions are shown below.
DS2 Mounting Dimensions
4.125 in. (105 mm)
Front View
Drg. S15039-01
- G
P
O
W
E
R
R
U
N
S
T
A
T
COM 1 COM 0
COM 3 COM 2
N
E
T
3.188 in. (82 mm)
6.57 in. (167 mm)
5.5 in. (140 mm)
max (adjustable)
4.84 in. (123 mm)

DS2/DS4 Hardware Manual
Page 10
DS Mounting Dimensions
4.125 in. (105 mm)
Front View
Drg. S15039-05
- G
P
O
W
E
R
R
U
N
S
T
A
T
COM 1 COM 0
COM 3 COM 2
N
E
T
4.41 in. (112 mm)
7.95 in. (202 mm)
6.89 in. (175 mm)
max (adjustable)
4.84 in. (123 mm)
By default, the processor board has four serial ports available on-board. These are brought to the front of the
enclosure via a termination board (SCT-AIM10 ). Ethernet is provided via an expansion board (AIM10 -
ETHER) cabled to an RJ- 5 connector on the front of the unit.
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