Artos CR.11 Bedienungsanleitung
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Machine Model CR.11/22 Dual End Processor Owner’s Manual
P/N 6-119916 Rev. 7.07 Date 03 Apr 2017
For Artos Unity Version 7.00 and higher
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Artos Engineering Company
21605 Gateway Court
Brookfield, WI 53045
Phone 262-252-4545 Fax 262-252-4544
www.artosnet.com
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CUSTOMER SAFETY NOTICE ....................................................................................................... 7
DANGER AREAS OF THE MACHINE .................................................................................................... 7
SAFETY INTERLOCKS ......................................................................................................................... 10
DAILY SAFETY CHECK ........................................................................................................................ 11
SAFETY WARNINGS!! .................................................................................................................. 13
CR SPECIFICATIONS ................................................................................................................... 14
GENERAL DESCRIPTION ........................................................................................................... 18
LIMITS OF USE ............................................................................................................................. 18
MACHINE PART IDENTIFICATION .............................................................................................. 19
Controls .......................................................................................................................................... 19
Control button function ................................................................................................................... 20
Wire Guides ................................................................................................................................... 21
Main Guard .................................................................................................................................... 23
Terminal Reel Carts ....................................................................................................................... 23
TERMINATING UNIT MECHANICAL FEATURES ....................................................................... 24
Air Feed Applicators ........................................................................................................................... 25
Press Jog ............................................................................................................................................ 25
Press Height ....................................................................................................................................... 25
UNITY SOFTWARE OVERVIEW .................................................................................................. 26
Main menu bar .................................................................................................................................... 26
Icon ribbon .......................................................................................................................................... 28
Part program ....................................................................................................................................... 29
Job program ....................................................................................................................................... 30
Group program ................................................................................................................................... 30
Machine control .................................................................................................................................. 30
Qualification ........................................................................................................................................ 31
Crimp Force Monitoring ...................................................................................................................... 31
General software features .................................................................................................................. 31
SETUP MODE FUNCTIONALITY ................................................................................................. 32
RUNNING A PART ........................................................................................................................ 33
Load the part program .................................................................................................................... 33
Change the wire guides ................................................................................................................. 33
Install the applicators ..................................................................................................................... 33
Load the wire .................................................................................................................................. 33
Checking the cut and strip ............................................................................................................. 34
Set gripper and wire feed pressure ................................................................................................ 34
Checking the processes ................................................................................................................. 34
Starting Production ......................................................................................................................... 36
CREATING OR EDITING A PART PROGRAM ............................................................................ 37
Creating a new part program .............................................................................................................. 37
Editing part program properties .......................................................................................................... 38
Selecting the wire ............................................................................................................................... 40
Selecting lead and tail processes ....................................................................................................... 40
Programming lengths ......................................................................................................................... 40
Creating a Doubler Program .............................................................................................................. 41
Configuration for a horizontal double or vertical double ................................................................ 42
Double Termination ........................................................................................................................ 45
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CREATING OR EDITING A WIRE ................................................................................................ 45
Wire feed tab .................................................................................................................................. 46
Cut/Strip tab ................................................................................................................................... 47
Information tab ............................................................................................................................... 49
Using the Sencor ............................................................................................................................ 50
CREATING OR EDITING A LEAD / TAIL PROCESS .................................................................. 52
Creating a new process ................................................................................................................. 52
Overhang and stripping adjustments ............................................................................................. 52
Steps and Properties ...................................................................................................................... 53
Process position settings ............................................................................................................... 54
Process control settings ................................................................................................................. 55
Selecting an applicator ................................................................................................................... 56
Selecting a terminal ........................................................................................................................ 57
Selecting a Seal ............................................................................................................................. 59
TU-11/12/15 PROGRAMMING (CRIMPING SETTING WINDOW) ............................................... 61
Crimping setting window .................................................................................................................... 61
Crimper Tab ........................................................................................................................................ 62
Information Tab .................................................................................................................................. 62
Cross Section Tabs ............................................................................................................................ 63
Using micrometer to set crimp height ............................................................................................ 65
CREATING OR EDITING A PRE-PROCESS ............................................................................... 66
WIRE MARKING ................................................................................................................................ 66
Marker Physical Setup ................................................................................................................... 67
HOT STAMP MARKING ..................................................................................................................... 67
WM6 ............................................................................................................................................... 67
Continuous Stamp (Even Step) ..................................................................................................... 68
2-End Stamp .................................................................................................................................. 68
Table Stamping (Individual) ........................................................................................................... 69
INK JET PRINTING ............................................................................................................................ 69
UV CURING LIGHT OR SPARK TESTER (STEADY-ON/OTHER) .................................................. 73
BRADY WIRE WRAPTOR LABELER (WRAPTOR) .......................................................................... 73
LABEL PRINTING OPTION .......................................................................................................... 74
CONFIGURING THE COMPUTER .................................................................................................... 74
CONFURING THE LINK TO THE NICELABEL SOFTWARE ............................................................ 75
SELECTING THE PRINTER .............................................................................................................. 76
CREATING A LABEL ......................................................................................................................... 77
PRINT TIMING ................................................................................................................................... 83
Variable List ................................................................................................................................... 83
CRIMP FORCE MONITOR OPERATION CFM2100..................................................................... 84
CREATING AND EDITING JOB PROGRAMS ............................................................................. 85
Creating a New Job Program ......................................................................................................... 86
Programming for Batch Mode ........................................................................................................ 86
Programming for Harness Mode .................................................................................................... 87
CREATING AND RUNNING GROUPS OF PARTS OR JOBS .................................................... 87
General Description ............................................................................................................................ 87
Wire, Terminal and Seal names used for grouping. ........................................................................... 88
Programming ...................................................................................................................................... 89
FILE MANAGEMENT .................................................................................................................... 91
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DATA ORGANIZER ....................................................................................................................... 92
Selecting items. .............................................................................................................................. 92
Copying or moving items................................................................................................................ 92
Deleting items ................................................................................................................................ 93
Using the Library for wires, instead of the current folder. .............................................................. 93
DATA STORAGE .......................................................................................................................... 94
Data Backup ................................................................................................................................... 94
Data Restore .................................................................................................................................. 96
Data Export .................................................................................................................................... 96
Data Import .................................................................................................................................... 98
PART QUALIFICATION ................................................................................................................ 99
Setting what parameters to qualify ................................................................................................. 99
Setting test values for integrated pull tester and micrometer ....................................................... 101
Using Qualification Process ......................................................................................................... 103
BAR CODE SCANNING .............................................................................................................. 105
Part Selection ...................................................................................................................................... 105
Material Validation .............................................................................................................................. 105
Configuring the machine for material validation. .......................................................................... 106
Entering bar code data for the Wire ............................................................................................. 107
Entering bar code data for the Terminal ...................................................................................... 107
Entering bar code data for the Terminal Applicator ..................................................................... 109
Entering bar code data for the Seal/Boot ..................................................................................... 110
Operation of material validation ................................................................................................... 112
ADDING TERMINAL ICONS ....................................................................................................... 113
CONFIGURING SPECIAL PROCESSES ................................................................................... 113
Closed Barrel termination ................................................................................................................. 113
Using Process Funnels for Closed Barrel ........................................................................................ 115
BD-4 Wire burning device ................................................................................................................ 117
LANGUAGE CONFIGURATION AND TRANSLATION ............................................................. 117
Configuring the machine for a language .......................................................................................... 117
Translated text files .......................................................................................................................... 119
Changing the translation for a text string in the software ................................................................. 119
TEXT FONT SELECTION / SIZE ................................................................................................ 121
SYSTEM LOGIN / PASSWORD .................................................................................................. 122
Configuring the software to require a log in ..................................................................................... 123
adding users and passwords ............................................................................................................ 125
Setting password access levels ....................................................................................................... 126
MAINTENANCE SOFTWARE ..................................................................................................... 127
DEVICE CONFIGURATION ................................................................................................................. 127
CR MACHINE CONFIGURATION ....................................................................................................... 128
MACHINE SETTINGS .......................................................................................................................... 136
MAINTENANCE DATA ........................................................................................................................ 140
TU CONFIGURATION .......................................................................................................................... 142
System .............................................................................................................................................. 143
Terminating Unit Tab -1 or -2 ........................................................................................................... 143
TU MAINTENANCE DATA .................................................................................................................. 144
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CR11/22 PREVENTIVE MAINTENANCE ................................................................................... 146
Daily .................................................................................................................................................. 146
Monthly ............................................................................................................................................. 147
Quarterly ........................................................................................................................................... 149
Annually ............................................................................................................................................ 151
CHECKING THE CR CALIBRATION .......................................................................................... 156
STRIP BLADE CALIBRATION ................................................................................................... 159
REFERENCE POSITIONS .......................................................................................................... 159
MOTOR AND BELT REPLACEMENT ................................................................................................. 159
Drive Belt Replacement ............................................................................................................... 159
Machine Reference Process ........................................................................................................ 160
Overview ...................................................................................................................................... 160
Master Reference (CR) ................................................................................................................ 160
Machine Reference ...................................................................................................................... 160
Master Reference Procedure. .......................................................................................................... 160
Setting Mechanical Index Position ............................................................................................... 160
SETTING THE “SERVO REFERENCE” ...................................................................................... 161
TU-11/12/15 Servo Reference procedure. ......................................................................................... 164
Shut HEIGHT adjustment ................................................................................................................. 167
Shut Height Setting. ..................................................................................................................... 167
Setting Shut Height ...................................................................................................................... 167
MACHINE INSTALLATION ......................................................................................................... 168
Setting the machine in position ........................................................................................................ 168
Installing the straightener bar. .......................................................................................................... 170
Checking the 1.5M or 2M collector. .................................................................................................. 171
Installing the 4M collector. ................................................................................................................ 172
Installing the computer. .................................................................................................................... 177
Installing the monitor. ....................................................................................................................... 178
Connecting the air. ........................................................................................................................... 179
Installing the power 208-230 VAC .................................................................................................... 179
Installing the power 200-480 VAC .................................................................................................... 181
Covering unused table options ......................................................................................................... 183
Machine power up. ........................................................................................................................... 185
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CUSTOMER SAFETY NOTICE
The CR 11/22 as supplied to you must only be used with all the guards and safety devices in place
and secure to meet the intended requirements. The safety interlocks must not be tampered with or
overridden in any way. Should any guards, interlock, or other safety device be found to be damaged
or non-operative the machine cannot be used until appropriate repairs have been effected.
DANGER AREAS OF THE MACHINE
When the main guard is open and the machine is in setup mode the power and air are live on the
machine. When the machine is in this state always leave your hands on the two handed controls.
If other personnel are in the area they should never lean over or reach into the machine.
Feed drive – Never place fingers in between the wire feed wheels or belts.
Cutter head - Never place fingers between the blades. The blades are sharp. When changing blades take
care not to touch the sharpened edges.
Pivoting Arms – The arms pivot to and from the cutter head. Keep hands and fingers away from this
motion to avoid collision.
Tail pivot arm
Lead pivot arm
Cutter head
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Crimping Unit – Never place your fingers in the terminal
applicator. If it is necessary to remove debris use a screwdriver or
similar tool.
Wire pick and place device – Never place your fingers in the
gripper.
Seal Applicator – Never place fingers inside the frame of the seal
applicator.
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Solder pot – Never touch the solder pot, severe
burns will result. Always wear eye / face protection
and high temperature gloves when servicing the
solder pot.
Wire twister. – Never touch the rotating head of
the twister.
BD-4 burning device – Never the touch the
heated blades, severe burns will result
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Laser stripper – Never run the laser stripper without the
main guard in position. If the unit is being serviced and
test are being run, always wear Laser safety glasses.
SAFETY INTERLOCKS
All safety guards and interlocks should be tested daily or at the beginning of each shift change. It is
recommended that these checks be documented.
GUARD: Opening the guard will stop the machine and display the warning “Guard Open”. The same
message will appear if the Master Start is pressed with the guard open.
There are two operating switches located around the machine. One is on the side of the infeed station
and one is on the side of the operator station.
Momentarily press the top of the rocker switch to open and again on the bottom to close.
Do not hold the down switch on. The safety re-open feature will not function.
CR11 closed guard CR open guard Guard switch
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