ASEA DBT12 Bedienungsanleitung

Operations Manual

for the ASEA Power Systems

Models DBT12, DBT15 and DBT24

Dock Boost Transformer Gen. 2

P/N: 628051

Revision: A

Revised 6/2/21

CERTIFICATION

ASEA Power Systems certifies that this product has been thoroughly tested and

inspected and found to meet or exceed its published specifications when shipped

from the factory.

WARRANTY

ASEA Power Systems warrants each unit to be free from defects in material and

workmanship. For a period of one year after purchase, ASEA Power Systems will

repair or replace any unit returned to our plant, by the original buyer, with shipping

both ways prepaid by the buyer.

ASEA Power Systems is not responsible for consequential damage arising from the

use of its equipment. It does not apply to extensively modified or non-standard

systems. Debit memos for returned units are not accepted, and will cause return

of the unit without repair.

LIFE SUPPORT POLICY

ASEA Power Systems does not authorize the use of any of its products or systems

for use as an AC voltage supply (source) for life support systems. Life support

systems are devices which support or sustain life, and whose failure to perform,

when properly used in accordance with this Operations Manual, can be reasonably

expected to result in significant injury to the user.

DBT12/15/24 Operations Manual....3

1. USING THIS MANUAL

This manual has been written as an Operations Manual. Installation, operations, and preventative

maintenance are covered in detail. This manual covers the following models:

DBT12 12 kVA Dock Boost Transformer P/N 628009

DBT15 15 kVA Dock Boost Transformer P/N 628002

DBT24 24 kVA Dock Boost Transformer P/N 628004

For higher power applications Trident Systems combine two DBT12/15/24 units and one

Paralleling Master DBT12P/15P/24P unit to produce the following models:

Trident 24 24 kVA Trident System (2x DBT12 + 1x DBT12P) P/N 628008

Trident 30 30 kVA Trident System (2x DBT15 + 1x DBT15P) P/N 628013

Trident 48 48 kVA Trident System (2x DBT24 + 1x DBT24P) P/N TBD

It is important that the operator reads this manual prior to installing and operating the unit. A

thorough understanding of the information covered in this manual is required for proper

installation and operation.

If any questions arise while reading this manual, the user is encouraged to contact ASEA Power

Systems. ASEA Power Systems is located at:

ASEA Power Systems

15272 Newsboy Circle

Huntington Beach, CA. 92649

Phone (714) 896-9695

FAX (714) 896-9679

Web: www.aseapower.com

Email: [email protected]

DBT12/15/24 Operations Manual....4

TABLE OF CONTENTS

1. USING THIS MANUAL .................................................................................................... 3

2. SAFETY NOTICES............................................................................................................ 6

3. INTRODUCTION TO THE DBT12/15/24 ........................................................................ 8

4. SPECIFICATIONS ............................................................................................................. 9

4.1. ELECTRICAL SPECIFICATIONS ....................................................................... 9

4.1.1. Input Service ............................................................................................... 9

4.1.2. Output Service ............................................................................................ 9

4.1.3. Control and Status ..................................................................................... 10

4.2. PHYSICAL SPECIFICATIONS .......................................................................... 10

4.2.1. Mechanical ................................................................................................ 10

4.2.2. Environmental ........................................................................................... 10

5. INSTALLATION ............................................................................................................. 11

5.1. MECHANICAL INSTALLATION ...................................................................... 12

5.2. ELECTRICAL INSTALLATION ........................................................................ 21

5.2.1. Shore / Ship Power Connections............................................................... 22

5.2.2. Grounding ................................................................................................. 24

5.2.3. Service Port ............................................................................................... 25

6. OPERATION .................................................................................................................... 26

6.1. POWER TURN-ON PROCEDURE ..................................................................... 26

6.2. OPERATION ........................................................................................................ 28

6.3. TURN-OFF PROCEDURE .................................................................................. 29

6.4. AUTO RESTART FEATURE .............................................................................. 30

7. TRIDENT SYSTEM ......................................................................................................... 31

7.1. PARALLELING MASTER PHYSICAL SPECIFICATIONS ............................ 32

7.1.1. Mechanical ................................................................................................ 32

7.1.2. Environmental ........................................................................................... 32

7.2. PARALLELING MASTER MECHANICAL INSTALLATION ........................ 32

7.3. TRIDENT SYSTEM ELECTRICAL INSTALLATION ..................................... 37

7.4. TRIDENT SYSTEM OPERATION ..................................................................... 43

7.4.1. Power Turn-On Procedure ........................................................................ 43

7.4.2. Parallel Mode ............................................................................................ 45

7.4.3. Two Singles Mode .................................................................................... 45

7.4.4. Slave 1 or Slave 2 Modes.......................................................................... 46

7.4.5. Standby Mode ........................................................................................... 46

7.4.6. Turn-Off Procedure ................................................................................... 47

8. TROUBLESHOOTING AND DIAGNOSTICS .............................................................. 48

8.1. COMMON PROBLEMS ...................................................................................... 48

8.2. SOFT-START INHIBIT ....................................................................................... 48

8.3. ABNORMAL OPERATION ................................................................................ 49

8.3.1. Warnings ................................................................................................... 49

8.3.2. Faults and Restart ...................................................................................... 49

8.3.3. Failure and Warning Messages ................................................................. 50

8.4. BYPASS AND 1:1 MODES ................................................................................. 51

8.5. GATHERING DATA ........................................................................................... 51

9. MAINTENANCE ............................................................................................................. 52

DBT12/15/24 Operations Manual....5

10. INTERNATIONAL POWER FORM REFERENCE ....................................................... 53

LIST OF FIGURES

Figure 1: DBT12/15/24 Block Diagram ......................................................................................... 8

Figure 2: DBT12 Mechanical Outline .......................................................................................... 13

Figure 3: DBT12/15 Deck-Mounting Pattern ............................................................................... 15

Figure 4: DBT15 Mechanical Outline .......................................................................................... 16

Figure 5: DBT24 Mechanical Outline .......................................................................................... 18

Figure 6: DBT24 Deck-Mounting Pattern .................................................................................... 20

Figure 7: Front Cover Removal .................................................................................................... 21

Figure 8: Shore / Ship Power Terminals ....................................................................................... 23

Figure 9: Power Cables Entering from the Bottom ...................................................................... 23

Figure 10: Power Cables Entering from the Right Side ............................................................... 24

Figure 11: Controls and Indicators ............................................................................................... 26

Figure 12: Voltage Chart Indicating the Gain Selection Hysteresis ............................................. 28

Figure 13: DBT12/15P Mechanical Outline ................................................................................. 33

Figure 14: DBT12/15P Deck-Mounting Pattern ........................................................................... 35

Figure 15: Paralleling Master Installed to the right of the first Slave DBT .................................. 36

Figure 16: Paralleling Master Installed on top of the first Slave DBT ......................................... 36

Figure 17: Trident System Power Connection Diagram for Split-Phase Installations ................. 37

Figure 18: Trident System Power Connection Diagram for Single-Phase Installations ............... 39

Figure 19: Trident System Paralleling Cable Connection Diagram ............................................. 41

Figure 20: Bypass Switch Location. ............................................................................................. 51

DBT12/15/24 Operations Manual....6

2. SAFETY NOTICES

The DBT12/15/24 is capable of transferring large amounts of electrical energy very quickly.

International symbols are used throughout this manual to stress important information. Read the

text below each symbol carefully and use professional skills and prudent care when performing

the actions described by the text.

THE CAUTION SYMBOL (TRIANGLE ENCLOSING AN

EXCLAMATION POINT) INDICATES A CONDITION THAT COULD

SERIOUSLY DAMAGE EQUIPMENT AND POSSIBLY INJURE

PERSONNEL. CAUTIONS WILL BE PRESENTED IN THIS FORM.

ALL CAUTIONS SHOULD BE RIGOROUSLY OBSERVED.

THE WARNING SYMBOL (TRIANGLE WITH A LIGHTNING BOLT) IS

USED TO SIGNAL THE PRESENCE OF A POSSIBLE SERIOUS, LIFE

THREATENING CONDITION. A CONDITION THAT IS HAZARDOUS

TO BOTH PERSONNEL AND EQUIPMENT WILL BE ISSUED AS A

WARNING. ALL WARNINGS WILL BE PRESENTED IN THIS FORM.

DBT12/15/24 Operations Manual....7

 THIS EQUIPMENT CONTAINS HIGH ENERGY, LOW IMPEDANCE

CIRCUITS! LETHAL POTENTIALS ARE CONTAINED WITHIN THE

UNIT EVEN WHEN IT IS APPARENTLY NOT OPERATING.

 CARE MUST BE EXERCISED WHEN SERVICING THIS EQUIPMENT IN

ORDER TO PREVENT SERIOUS OPERATOR INJURY OR EQUIPMENT

DAMAGE.

 DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE

FULLY QUALIFIED TO DO SO. NEVER WORK ALONE.

 THE EQUIPMENT IS NOT IGNITION RATED, IT MUST NOT BE

OPERATED IN AREAS WHERE COMBUSTIBLE GASES MAY

ACCUMULATE.

 DO NOT REMOVE THE SHORE CORD FROM THE DOCK PEDESTAL

WITHOUT FIRST OPENING THE DOCK OR YACHT BREAKER.

FAILURE TO DO SO MAY RESULT IN DAMAGE TO THE DBT12/15/24 AND

PEDESTAL.

 OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE

REQUIRED:

 REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING

THIS EQUIPMENT. THIS PREVENTS THE POSSIBILITY OF SHORTING

THROUGH THE JEWELRY TO OR ELECTROCUTION OF THE

OPERATOR.

 WEAR SAFETY GLASSES WHEN SERVICING THIS EQUIPMENT TO

PREVENT EYE INJURY DUE TO FLYING PARTICLES CAUSED BY

ACCIDENTAL SHORT CIRCUIT CONDITIONS.

 DO NOT REMOVE ANY PANELS OR COVERS WITHOUT FIRST OPENING

ALL CIRCUIT BREAKERS AND THEN REMOVING THE INPUT SERVICE.

 SERVICE OTHER THAN CLEANING AIR FILTER ELEMENTS SHOULD

BE REFERRED TO PERSONNEL AUTHORIZED BY THE FACTORY TO

SERVICE THIS EQUIPMENT.

DBT12/15/24 Operations Manual....8

3. INTRODUCTION TO THE DBT12/15/24

The DBT12/15/24 is a high performance Isolation Transformer designed to isolate and normalize

the shore power for reliable shipboard use.

Isolation is obtained through the use of a conservatively rated transformer compliant to the

requirements of ABYC E-11, and as such includes a full fault current shield. The transformer

also provides basic range normalization and a first level of electrical noise filtering as shown

below.

Figure 1: DBT12/15/24 Block Diagram

Being a unit designed from the ground up specifically for the yachting industry, all efforts have

been made to produce a product capable of sustaining the marine environment. All unit

components are packaged in a single drip-proof, dust-resistant aluminum enclosure. Complete

maintenance and service can be provided with front, top and side access to the unit. Unit

operation is managed through one circuit breaker and the LCD display.

LCD DISPLAY

METERING

AND

CONTROL

POWER

SUPPLY

SHORE

POWER

SHIP

POWER

RS-485 INTERFACE

VOLTAGE

COMPENSATION

USB INTERFACE

DBT12/15/24 Operations Manual....9

4. SPECIFICATIONS

4.1. ELECTRICAL SPECIFICATIONS

Parameter DBT12

DBT15

DBT24 DBT24-60Hz

4.1.1. Input Service

50 Hz

60 Hz

Input Power Form

Single Phase

Input Voltage Range

(

RMS

)

167

–

270

167

–

270,

285

–

530

167

–

270,

325

–

530

Input Frequency Range

(Hz)

–

Input Current,

Continuous

(

RMS

)

100

Input Current, Overload (

RMS

)

4.1.2. Output Service

Output Power Rating

(kVA)

*Note 1

Output Power Form

Nominal

Voltage

(

RMS

)

*Note 1

Split Phase 120 / 240

Split Phase 115 / 230 Split Phase 120 / 240

Output Frequency

Same as Input

Frequency

Output Voltage Adjust Response

Time

minutes

Output Current, Continuous

(

RMS

)

100

Output Current, Overload

(

RMS

)

Efficiency

ated

oad

Note 1 - Power ratings are based on the nominal output voltage. As the DBT12/15/24 is current limited, the input voltage will affect

the available output power.

DBT12/15/24 Operations Manual....10

4.1.3. Control and Status

On/Off Circuit Breaker, input power and output power contactors.

4.2. PHYSICAL SPECIFICATIONS

Parameter DBT12

DBT15 DBT24 DBT24-60Hz

4.2.1. Mechanical

Height

12.06"

(

30.6

)

.06"

(

)

16.

(41

cm)

Width, Enclosure

13.16"

(

33.4 cm

)

13.16"

(

33.4 cm

)

19.56

(49.7 cm)

Depth

18.66"

(

47.4 cm

)

18.66"

(

47.4 cm

)

24.67

(62.7cm)

Weight

lbs.

(

)

164 lbs. (74.5 kg)

427 lbs. (194 kg)

TBD

4.2.2. Environmental

Ambient Temperature Range



C non

condensing

Air Exchange Rate

171 CFM

(

4.83 m

/min

)

342

CFM

(

9.66 m

/min

)

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