Assa Abloy Besam PowerSwing CSDB Handbuch

ASSA ABLOY, the global leader in door opening solutions

1004935-US-1.0 – Issue 2008-11-13

ILL-01558

Besam Swing Door Operator

PowerSwing (CSDB)

Installation and Service Manual

2 Issue 2008-11-13 1004935-US-1.0

ations or modifications are expressly forbidden without the prior written consent of the applicable company within ASSA

ABLOY Entrance Systems AB. Rights reserved for changes without prior notice.

1004935-US-1.0 Issue 2008-11-13 3

1 Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 Important information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

5 How the PowerSwing works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

6 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

7 Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

8 Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

9 Pre-Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

10 Mechanical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

11 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

12 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

13 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

14 Signage and Safety equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

15 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

16 Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Table of content

4 Issue 2008-11-13 1004935-US-1.0

1Revision

Following pages have been revised:

Page Revision

– This is the first version of Installation and Service Manual for Swing Door

Operator PowerSwing (CSDB), No. 1004935-US-1.0, Issue 2008-11-13

1004935-US-1.0 Issue 2008-11-13 5

2 Important information

2.1 Important notice

To avoid bodily injury, material damage and malfunction of the product, the instruc-

tions contained in this manual must be strictly observed during installation, adjust-

ment, repairs and service etc. Only Besam-trained technicians should be allowed to

carry out these operations. Save these instructions.

2.2 Electronic equipment reception interference

This equipment may generate and use radio frequency energy and if not installed and

used properly, that is, in strict accordance with the manufacturer's instructions, it may

cause interference to radio, television reception or other radio frequency type sys-

tems. It has been designed to comply with the emission limits in accordance with EN

61000-6-3 (US market FCC Part 15), which are designed to provide reasonable pro-

tection against such interference in a residential installation.

However, there is no guarantee that interference will not occur in a particular installa-

tion. If this equipment does cause interference to radio or television reception, which

can be determined by turning the equipment off and on, the user is encouraged to try

to correct the interference by one or more of the following measures:

• Re-orient the receiving antenna.

• Relocate the receiver with respect to the equipment.

• Move the receiver away from the equipment.

• Plug the receiver into a different outlet so that equipment and receiver are on dif-

ferent branch circuits.

• Check that protective earth (PE) is connected.

If necessary, the user should consult the dealer or an experienced electronic techni-

cian for additional suggestions.

2.3 Environmental requirements

Besam products are equipped with electronics and may also be equipped with batter-

ies containing materials which are hazardous to the environment. Remove this mate-

rial from the operator before it is scrapped and make sure that it is disposed of safely

as was done with the packaging.

6 Issue 2008-11-13 1004935-US-1.0

3 Introduction

This manual contains the necessary details and instructions for the installation, main-

tenance and service of the Besam PowerSwing.

The Besam PowerSwing is suitable for most types of external and internal swing

doors. The operator can be mounted to walls on either side of the door for pull or

push action and is suitable for single or double doors fitted with butt hinges or pivots.

It can also be installed on the door leaf.

The motor, oil pump and hydraulic unit are combined into a compact unit mounted

alongside the control unit within the cover. The operator is connected to the door leaf

with a range of different arm systems.

Each installation is, however, unique and must therefore be equipped and adjusted for

the application-relevant safety requirements, just like maintenance must be per-

formed as specified for the selected product in a given environment.

1004935-US-1.0 Issue 2008-11-13 7

4 Technical specifications

This product is to be installed internally.

Mains power supply 120 V AC ±10%, 60 Hz

fuse 10 A

Note!

A readily accessible switch with clearly marked OFF-position,having

a contact separation of at least 1/8" in all poles, must be incorporated

in the fixed wiring in accordance with local codes.

Power consumption max. 230 W

Auxiliary voltage 24 V DC, 700 mA (stabilized)

Motor fuse F1 10 Amp (10 ATH)

Control fuse F2 1/2 Amp (500 mAT)

Recommended

max. door weight Arm system PUSH: 550 lb for door leaf width 63"

Arm system PULL: 220 lb for door leaf width 55"

Higher door weights on request

Standards The PowerSwing complies with ANSI/BHMA A156.10, A156.19,

UL325/CUL325

Door opening angle: Push arm: 80° - 120°, with reveal 0 - 19"

Pull arm: 80° - 120°, with reveal 0 - 5 1/8"

Opening time (0° - 80°) variable between 2 to 6 seconds

Closing time (90° - 10°) variable between 2 to 6 seconds

Hold Open Time (HOT) variable between 0 to 30 seconds

Ambient temperature +5°F to +86°F

Relative humidity

(non-condensing) max. 85%

Dimensions Length: PowerSwing (standard cover) 51", 88"

Height: 4 11/32"

Depth: 5 1/8"

Class of protection IP 20

1 1/2’’

5 1/8’’

11/2’’ 11/2’’13/8’’

4 5/16’’

5/8’’

ILL-02015

8 Issue 2008-11-13 1004935-US-1.0

5 How the PowerSwing works

The PowerSwing works electro-hydraulically. It opens with an AC-motor that

through a hydraulic unit and an arm system transmits the power to the door leaf. The

closing power is from a coil spring. The movement of the door is controlled by limit

switches and valve screws.

5.1 Opening

When an opening impulse is received by the control unit, the motor starts and the

hydraulic unit rotates the drive shaft and arm system, causing the door to open at a

high rate of speed. Before reaching the fully open position, the speed is reduced to

low speed. The door stops and the motor rotation ceases when the selected door

opening angle is reached. The open position is held by a hydraulic valve.

5.2 Closing

The spring closing starts when the hold open time has expired. Before reaching the

fully closed position the speed is reduced to low speed, which continues until the

door is completely closed. The door is held closed by spring power. To overcome the

resistance of a strike plate a “lock kick” can be adjusted to meet the requirements of

most installations.

5.3 Functions on the Control Unit CSDB

5.3.1 Key Impulse

Key impulse will open the door in program mode selections OFF, EXIT and AUTO

and will keep the door open during key hold open time.

Key impulse hold open time can be adjusted between 0 to 30 sec.

5.3.2 Outer Impulse

Outer impulse will open the door if the Program Selector is set to AUTO therefore

keeping the door open during the outer hold open time, which can be adjusted

between 0 to 30 s.

1004935-US-1.0 Issue 2008-11-13 9

5.3.3 Multi Voltage Input (MVI)

MVI impulse accepts a dry (no voltage) contact or 6-24 V AC/DC.

Status of lock (operation mode) can be selected through a function selector FS2

which depends on input TB2:11 and 13.

* +6-24 V DC must be connected to TB2:13.

Program selector must not be connected to TB2:13 if input is 6-24 V. Instead, con-

nect program selector to EXB.

MVI impulse will unlock the lock and open the door or only unlock the lock

(changes the operation mode of the operator), when using the function selector FS3.

MVI hold open time can be adjusted between 0 to 30 sec.

FS-2 = OFF (factory setting)

FS-3 = OFF (factory setting) TB2:11 and 13 TB2:11 and 13 TB2:11 and 13

6-24 V AC/DC*

CSDB (No PS)

OFF

AUTO

EXB OFF OFF

EXB EXIT EXIT

EXB AUTO AUTO

EXB OPEN OPEN

FS-2 = ON

FS-3 = OFF (factory setting) TB2:11 and 13 TB2:11 and 13 TB2:11 and 13

6-24 V AC/DC*

CSDB (No PS) AUTO

OFF

EXB OFF OFF

EXB EXIT EXIT

EXB AUTO AUTO

EXB OPEN OPEN

FS-2 = OFF (factory setting)

FS-3 = ON TB2:11 and 13 TB2:11 and 13 TB2:11 and 13

6-24 V AC/DC*

CSDB (No PS) OFF Open door

EXB OFF OFF Open door

EXB EXIT EXIT Open door

EXB AUTO AUTO Open door

EXB OPEN OPEN Open door

FS-2 = ON

FS-3 = ON TB2:11 and 13 TB2:11 and 13 TB2:11 and 13

6-24 V AC/DC*

CSDB (No PS) Open door OFF

EXB OFF Open door OFF

EXB EXIT Open door EXIT

EXB AUTO Open door AUTO

EXB OPEN Open door OPEN

10 Issue 2008-11-13 1004935-US-1.0

5.3.4 Kill Input

When Kill mode is activated, the door will close immediately if not already closed.

Hold open and low pass filter timers are reset.

Key impulse will activate lock when kill is activated if key impulse 0 VDC is not con-

nected to TB2:5.

When Kill mode is deactivated, the door will act according to one of the current input

statuses.

Several Kill mode inputs are possible to connect in parallel with other CSDB control

units. Connect to Kill electrical lug on first operator according to the connection dia-

gram. The second, third etc. operator is only to be connected in parallel, from terminal 5

to 5 and 6 to 6.

Kill Function is selected through the function selector FS1 (Kill Jumper).

5.3.5 Open Limit Switch

The Open Limit Switch indicates a fully open door and can be adjusted for opening

angles up to 120º.

When the Open Limit Switch is activated the motor will stop. If the open limit switch

is not activated, the motor will stop 10 seconds after an activation impulse is

received.

If the limit switch is deactivated when the door is open, the motor will restart to repo-

sition the door.

The illuminated LED indicates an activated limit switch.

Contact rating: 1A, 48 V DC, normally open.

5.3.6 Home Switch (optional)

When no home switch is installed and the open limit switch is deactivated (when the

door is closing) and no activation impulse received, a timer starts and after 6 sec. the

status will change from Close to Closed Door.

If the optional Home Switch is mounted, this will indicate closed door instead of the

timer.

“Opening Delay” for lock (0 to 3s) is ignored as soon as Home Switch is not activated.

“Slave Delay” (0,5s) is ignored as soon as home switch for the master is not acti-

vated.

Presence impulse is ignored when Home Switch indicates a closed door within 6 sec-

onds.

The LED indicates an activated Home Switch.

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