Astral Pool ELITE 60 Bedienungsanleitung

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Our commitment: excellence

Disclaimer

ELITE

english

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CONTENTS

1. Product specifications and technical characteristics

1.1. Table of characteristics

1.2. Packaging

1.3. Measurements

2. Checklist of quality controls passed

3. Certificate of CE conformity

4. Certificate of warranty

5. Characteristics and design standards

6. Exploded view

7. Recommendations

7.1. Packaging

7.2. Storage

7.3. Transport

7.4. Location

7.5. Operation fundamentals

7.6. Installation

7.6.1. Electrolysis cell installation

7.6.2. Electrical connection of the electrolysis cell

7.6.3. Installation of the external flow detector

7.6.4. Installation of the pH/ORP sensor

7.6.5. Start-up

7.6.6. Controls and indicators

7.6.7. System configuration

7.7. Operation

7.7.1. System on stand-by

7.7.2. Production level selection

7.7.3. Salinity test

7.7.4. pH/ORP set point programming

7.7.5. Alarms

8. Maintenance

8.1. Electrolysis cell

8.2. Calibration of the pH sensor

8.2.1. “Fast” mode

8.2.2. “Standard” mode

8.3. Calibration of the ORP sensor

8.4. Maitenance of the pH/ORP sensors

9. Troubleshooting

10. “DO AND DO NOT” table

SIGNATURE

ASTRALPOOL CHLORE ELITE SALT ELECTROLYSIS

Self-cleaning salt electrolysis systems, with integrated pH/ORP control.

1. Product specifications and technical characteristics

MODEL DESCRIPTION

42353 Salt electrolysis ELITE 10-12 g/h 60 - 80 m3

42354 Salt electrolysis ELITE 20-24 g/h 100 - 140 m3

42355 Salt electrolysis ELITE 25-32 g/h 140 - 170 m3

Microprocessor control.

Membrane keypad with control keys

and operation indication leds.

Control I/O: 2 inputs (potential-free con-

tact type) for monitoring the state of the

automatic cover and the external ow

switch.

Cell output: production control (11 dis-

crete levels).

Integrated pH/ORP controller.

Self-cleaning system with automatic

polarity switch of the electrodes.

Easy view display.

High efciency TWIN CELL® elec-

trodes.

•

Natural convection cooling.

Power supply: Blue ABS (RAL 5002)

with aluminium base.

Electrolysis cell and sensor holder:

transparent blue methacrylate, direct

gluing to PVC D63 pipe allowed.

Double ow detection system: inte-

grated (gas detector) and external (ow

switch).

pH/ORP sensors: gel electrolyte and

plastic body (Noryl PPO).

Electrode state auto-diagnostic. Re-

placement warning.

•

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1.1. Table of characteristics

ELITE 60 ELITE 100 ELITE 160

Code 42353 42354 42355

Standard working voltage 230 V AC, 50 Hz.

Output (dc) 12 A 24 A 32 A

Production (g/h) 10 - 12 20 -24 25 - 32

Flow detector Gas detector + ow switch

Salinity range / Temperature 4 – 6 g./l. / +15 – 40°C

Electrodes SELF-CLEANING coated Titanium Estimated lifetime: 4.000 – 7.000 hours

of operation (depending on water quality)

Production control 0 – 100 % (11 production levels)

Cover control Input for potential free contact

Programmable reduction of production from control panel when closed cover

[10 ... 90%]

Polarity switch Programmable from control panel: 2/3 hours + test mode

External control One input for potential free contact for external ow switch.

Programmable contact logics from unit control panel

Salt level protection Automatic production protection

Measurement range 0.0 – 9.9 (pH) / 0 – 999 mV (ORP)

Control range 7.0 – 7.8 (pH) / 650 – 800 mV (ORP)

Precision ± 0.1 pH / ± 1 mV (ORP)

Calibration Automatic with calibration solutions

Control outputs [pH] One output 230 V / 500 mA for dosage pump connection

pH/ORP sensors PPO body, range 0 – 12 (pH) / ± 2000 mV (ORP), solid electrolyte

Flow detector PPO Noryl GFN3 Casing / paddle, stainless steel

1,4571 shaft, EPDM O-ring

SIGNATURE

1.3. Measurements

MODEL STANDARD

UNITS MEASUREMENTS (mm) VOLUME MANUFACTURER

42353 1 445 x 435 x 240 0,05 ID ELECTROQUIMICA

42354 1 445 x 435 x 240 0,05 ID ELECTROQUIMICA

42355 1 445 x 435 x 240 0,05 ID ELECTROQUIMICA

1.2. Packaging

SIGNATURE

2. Checklist of quality controls passed

MATERIALS

INTAKE

Raw materials

Certicates

ENTRY

FINISHED

PRODUCT

FINAL

SM: Coating surface control

SM: Accelerated lifetime test

QC: Pressure test

QC: Fatigue test

SM: 100% SELF-MONITORING INTEGRATED

IN THE MANUFACTURING PROCESS ITSELF

QC: PAPERWORK CONTROLS BY THE

QUALITY DEPARTMENT

SM: Electrode holder water tightness control

SM: Finished visual appearance

Electrolysis

cell

Power box

Control

Cell

body

Cover

Base

Power supply

control

Thermoplastic

injection

Titanium

coating

SM: Circuit operational tests

SM: 8-hour test at maximum load

QC: Dimensional control and surface nishing

SIGNATURE

3. Certificate of CE conformity

I.D. ELECTROQUÍMICA, S.L., CERTIFIES THAT:

The products listed above are in compliance with:

Certied products:

• SALT ELECTROLYSIS SYSTEM

• Models:

• 42353 ASTRALPOOL CHLORE ELITE 60

• 42354 ASTRALPOOL CHLORE ELITE 100

• 42355 ASTRALPOOL CHLORE ELITE 160

Directives and Regulations applied:

• Directive 73/23/EEC: Low Voltage Directive.

• Directive 89/336/EEC: Electromagnetic Compatibility Directive.

• European Standard EN 61558-1:1999, and all its modications.

Alicante, April 1st, 2008

Gaspar Sánchez Cano

General Manager

I.D. Electroquímica, S.L. _ Pol. Ind. Atalayas, Dracma R-19 _ E-03114 ALICANTE. Spain.

SIGNATURE

4. Certificate of warranty

GENERAL ASPECTS

1.1. According to these provisions, the seller guarantees that the guaranteed product is in per-

fect condition upon delivery.

1.2. The Total Warranty period is 5 YEARS for the following parts:

Code 4408041301 COVER ELITE

Code 4408041302 KEYPAD ELITE

Code 4408041101 CONTROLLER WALL BASE

Code 4408041116 CONTROLLER SCREW BASE

Code 4408041117 CONTACT PROTECTION COVER

Code 4408041122 CELL BODY

For the rest of the product the Total Warranty period is 2 YEARS.

1.3. The Warranty period will be calculated as of delivery to the purchaser. The electrode is cov-

ered by a 2-YEAR WARRANTY (or 5.000 hours), which is not extendable. The pH/ORP sensors

are covered by a 6-MONTH, non-renewable warranty.

1.4. Should the Product be faulty and the seller is notied during the Guarantee Period, he shall

repair or replace the Product at his own cost wherever he sees t, unless this is either impos-

sible or out of proportion.

1.5. When the Product cannot be repaired or replaced, the buyer may request a proportional

price reduction or, if the fault is important enough, rescission of the sales contract.

1.6. Parts replaced or repaired pursuant to this warranty shall not extend the warranty period of

the original Product, although they shall have their own warranty.

1.7. For this warranty to be effective, the buyer shall accredit the date of acquisition and delivery

of the Product.

1.8. When the buyer alleges a fault in the product over six months after its delivery, he shall ac-

credit the original and existence of the alleged fault.

1.9. This Warranty Certicate does not limit or prejudge consumer rights pursuant to national

legislation.

SIGNATURE

SPECIAL CONDITIONS

2.1. For this warranty to be effective, the buyer must closely follow the manufacturer’s instructions

included in the documentation supplied with the product, as applicable to each product range and

model.

2.2. Whenever a schedule is dened for the replacement, maintenance or cleaning of certain prod-

uct parts or components, the warranty shall only be valid when said schedule has been correctly

followed.

LIMITATIONS

3.1. This warranty shall only be applicable to sales to consumers, with consumer being dened

as a person who purchases the product for other than professional purposes.

3.2. No warranty is applicable to normal wear or the product, parts, components and/or fungible

or consumable materials (except the electrode).

3.3. The warranty does not cover cases in which the product: (i) has been incorrectly treated; (ii)

has been inspected, repaired, maintained or handled by an unauthorised person; (iii) has been

repaired or maintained with non-original parts, or (iv) has been incorrectly installed or started

up.

3.4. When a faulty product results from incorrect installation or start-up, this warranty shall only

be applicable when the installation or start-up forms part of the product contract of sale and had

been performed by the seller or under the seller’s responsibility.

3.5. Damage or faults due to any of the following causes:

• Operation at salinity values of less than 3 g of sodium chloride per litre and/or tem-

peratures lower than 15ºC (59ºF) or higher than 40ºC (104ºF).

• Operation at a pH of more than 7.6.

• Use of explicitly unauthorised chemicals.

• Exposure to corrosive environments and/or temperatures of less than 0ºC (32ºF) or

more than 50ºC (125ºF).

SIGNATURE

5. Characteristics and design standards

Power supply

Electrolysis cell

Sensor holder

pH sensor

ORP sensor

External ow detector (ow switch)

ORP 470 mV Calibration solution

pH 4.00 Calibration solution

pH 7.00 Calibration solution

CEE22 connector for dosage pump

10.

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