ATD Tools 4P9DXL Betriebsanleitung

Jan 2017

Four Post Lift

9,000 lbs. Capacity

(4,500 lbs. per axle)

INSTALLATION / OWNERS MANUAL

ATD-4P9DXL

ATD-4P9DXL_rev_0318

READ THIS MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, OR MAINTAINING

THIS LIFT. WHEN DONE WITH INSTALLATION BE SURE TO RETURN DOCUMENTS TO

PACKAGE AND GIVE ALL MATERIALS TO LIFT OWNER/OPERATOR. WHEN INSTALLATION

IS COMPLETE BE SURE TO RUN LIFT UP AND DOWN A FEW CYCLES WITH AND WITHOUT

“TYPICAL” VEHICLE LOADED ON LIFT.

TABLE OF CONTENTS

IMPORTANT INFORMATION

OWNER / EMPLOYER RESPONSIBILITY

LIFT SPECIFICATIONS

FLOOR PLAN LAYOUT

TOOLS REQUIRED

SELECTING SITE

MAIN COMPONENTS & ACCESSORY IDENTIFICATION

INSTALLATION INSTRUCTIONS

CASTER KIT ASSEMBLY / INSTALLATION

FOUNDATION & ANCHORING REQUIREMENTS

SAFETY INSTRUCTIONS & PROCEDURES

OPERATION INSTRUCTIONS

PREVENTIVE MAINTENANCE SCHEDULE

TROUBLESHOOTING

POWER UNIT PRIMING PROCEDURE

LATCH & CABLE INSPECTION / ADJUSTMENTS

EXPLODED VIEWS

PARTS LIST

WARRANTY POLICY

IMPORTANT INFORMATION

1. Always inspect the lift for damage and make note of any damage on the bill of lading.

2. In case of freight damage, call the truck line immediately and report the damage as a freight

claim.

3. IMPORTANT! Make sure you have extra help or heavy duty lifting equipment when unloading

and assembling the lift.

4. Please read the safety procedures and operating instructions in this manual before operating

lift. Keep this manual near lift at all times. Make sure all operators read this manual.

5. IMPORTANT! Are you installing in a level location? (Lift must be anchored in place if slope is

greater than 1/8” per foot.)

6. Make sure you have enough room to install the lock rods. You will need at least 9’ of clearance

from the opposite end of the power unit end of the lift and 6’ at the power unit end. The power

unit may be installed on the driver front or the passenger rear corner.

7. Never raise a car until you have double checked all bolts, nuts and hose fittings.

8. Always lower the lift to locks before going under the vehicle or storing another vehicle

underneath lift.

9. Never allow anyone to go under the lift when raising or lowering.

ATD-4P9DXL_rev_0318

OWNER / EMPLOYER RESPONSIBILITY

This is a vehicle lift installation/operation manual and no attempt is made or implied herein to instruct

the user in lifting methods particular to an individual application. Rather, the contents of this manual

are intended as a basis for operation and maintenance of the unit as it stands alone or as it is

intended and anticipated to be used in conjunction with other equipment.

Proper application of the equipment described herein is limited to the parameters detailed in the

specifications and the uses set forth in the descriptive passages. Any other proposed application of

this equipment should be documented and submitted in writing to the factory for examination. The

user assumes full responsibility for any equipment damage, personal injury, or alteration of the

equipment described in this manual or any subsequent damages.

LIFT SPECIFICATIONS

ATD-4P9DXL

Lift Specifications

Lifting Capacity 9,000 lbs.

Lifting Height 85”

Overall Length w/ Ramps 239”

”791spmaRon/whtgneLllarevO

Overall Width 123”

”5.431tinUrewoP/whtdiWllarevO

Approach Ramp Length 37”

Runway Tread Width 20”

Runway Length 188.5”

Runway Height 4.80”

Column Height 97”

”5.111snmuloCneewtebecnaraelC

”5.93syawnuRneewtebecnaraelC

”97yawnuRedistuOotyawnuRedistuO

”18syawnuRrednUecnaraelC

Drive Thru Width 99”

Locking Positions 11

Lifting Speed 90S

Power 110V-15 Amp / 1PH

Ship Weight 2,354 lbs.

ATD-4P9DXL_rev_0318

FLOOR PLAN LAYOUT

ATD-4P9DXL

ATD-4P9DXL_rev_0318

TOOLS REQUIRED

Set of Metric Wrenches and/or Sockets

Adjustable Wrench

Locking Pliers

25’ Tape Measure

Step Ladder

Phillips Screw Driver

Rotary Hammer Drill (If anchoring)

3/4" Masonry Bit (If anchoring)

3 Gallons of Hydraulic Oil*

*Recommended Oil: ISO 32 Light Hydraulic Oil

SELECTING SITE

Before installing your new lift, check the following.

OVERHEAD OBSTRUCTIONS: The area where the lift will be located should be free of overhead

obstructions such as heaters, building supports, electrical lines etc.

FLOOR REQUIREMENTS: Visually inspect the site where the lift is to be installed and check for

cracked or defective concrete. This lift must be installed on a solid level concrete floor with no more

than 2 degrees of slope. A level floor is suggested for proper installation and level lifting. If a floor is of

questionable slope, consider a survey of the site and/or the possibility of pouring a new level concrete

slab. This lift is designed to be installed on a minimum of 4" thick, 3000psi, with steel reinforced

concrete. Do not install this lift on asphalt, wood, or any other surface other than described. This lift is

only as strong as the foundation on which it is installed.

NOTE: This Lift does not require bolting to the floor (BUT) If you choose the option to anchor

the Lift to the floor, please follow the detailed instructions in the manual and criteria above.

(See page 15)

DO NOT install this lift outdoors unless special consideration has been made to protect the power unit

from weather conditions. The Power unit is not water proof!

DO NOT install lift close to wall. It is necessary to leave adequate clearance for safely walking.

Suggested clearance to be 1 meter (3 feet) at min.

OPERATING CONDITIONS: Lift is not intended for outdoor use and has an operating ambient temperature

range of 41º-104ºF (5º-40ºC).

ATD-4P9DXL_rev_0318

MAIN COMPONENTS IDENTIFICATION

ATD-4P9DXL

OPTIONAL ACCESSORIES NOT SHOWN:

tRJ-45 Rolling Scissor Jack – 4,500 lbs. capacity

Sub Runwa

Poly Caster Kit

Crossbeam

Jack / Tool Tray

Wheel Stop

Column

Power Unit

Column

Drip Trays

Mainside Runwa

Drive-On Ramps

(Not shown)

Power Unit

Foot Step

ATD-4P9DXL

INSTALLATION INSTRUCTIONS

Improper installation can cause accelerated wear, resulting in catastrophic failure which may cause

property damage and / or bodily injury. Manufacturer will assume no liability for loss or damage of any

kind, expressed or implied, resulting from improper installation or use of this product. Read this

installation manual in its entirety before attempting to install or operate the lift.

1. Remove plastic wrap from top Runway and remove all hardware. This includes the Power Unit,

‘wire braded’ Hydraulic Hose and Hardware Box.

2. While the Mainside Runway (Fig. 2) is upside down, find the end of the Hydraulic Hose that is

already connected to the Cylinder. Locate hole on the side of the Mainside Runway (#1) and

install the 90 degree Fitting (#61) securing to runway with Jam Nut. Also remove the plastic

shipping ties securing the pre-installed Cables.

3. With the Mainside Runway upside down, pull to extend the Cable Ends through the holes on

each end of the Runway. Also, ensure the hydraulic fittings are tightened.

Fig. 2

4. Fully extend the Cylinder Piston Rod by pushing or pulling on the Cable Lock Plates (#41 &

#42) mounted on the end of the Cylinder.

90 degree

Fitting w/

Jam Nut

Mainside Runway

(upside down)

Cylinder Hose

Cylinder Piston

Rod

Cable Lock

Plates

‘Wire braded’ Hose

ATD-4P9DXL_rev_0318

5. Now unbolt the top Mainside Runway (#3) taking the necessary safety precautions to support

runway, as it will need to be flipped over. Note: Using some type of hoist is recommended to

carefully flip the Runway over, so it’s no longer upside down.

6. Locate the Mainside Runway in your bay with the Hydraulic Fitting (#61) facing toward your

previously chosen corner for the Power Unit.

7. Unbolt all four Columns from the shipping brackets and place the Power Unit Column (#1) with

mount bracket in the above chosen corner. Arrange the other three Sub Columns (#2) in the

remaining corners.

8. Unpack the Crossbeams, Cover panels, Ramps, Drip Trays, Jack Tray, Lock Ladders and

Caster Kit from the lower Sub Runway (#2). Remove the linkage rod Cover Panels (#68, #69,

#70 & #71) (Fig. 3) if not already removed. They will be reinstalled later.

Fig 3

9. Arrange the Crossbeams so that the Latches’ Linkage Rods are facing outward and the Short

Rod (#83) is closest to the Power Unit Column, as shown in (Fig.4).

Linkage Rods

Fig. 4

Short Rod

Cover Panels

ATD-4P9DXL_rev_0318

10. If you have means for securely lifting the

Crossbeam, lower it into the tops of the

Columns. If not, the Columns will have to be

placed horizontally, in order to install the

Crossbeams into the Columns. Then, the

entire end structure (two columns and

crossbeam) will need to be stood up as one.

11. Unpack the Lock Ladders (#11) (Fig. 5) from

the package and slide them into the precut slot

on the Rub Blocks (#67) inside each column.

After removing the top Nut from the Lock

Ladder, you are ready to install the Top Caps

A&B (#10 & #65) on the columns.

12. Be aware of the offset hole in column’s Top

Caps. Arrange Top Caps so that the cable

mounting holes are closest to the runways.

Use provided Bolts, Nuts, Washers and Lock

Washers to install Top Caps, as shown in Fig.5

& 5b.

Fig. 5b

13. Secure Top Cap and Lock Ladder assemblies

together with Washer (#13) and Nut (#14) as

shown in Fig 5b. Note: Ensure Jam Nut (#12)

is positioned below Top Caps. Position the

Crossbeams at the second lowest locking position on all columns.

Fig. 5

Lock Ladder

Top Cap

Cable mount

hole

ATD-4P9DXL_rev_0318

14. Stand up and arrange the two end structures (Columns & Crossbeams) so that the outside of

the Crossbeam rail to the outside of the other Crossbeam rail measures 188.5”. Compare the

measurements from the left and the right until they are diagonally within 1/2”. Note: The ½”

variance will help in mounting the runways later.

15. Lift and position each Runway into place and secure to top of Crossbeams with the provided

Hex Bolts (#24), Lock Washer (#25), Flat Washer (#26), as shown in Fig. 6. The lift will square

itself as you further assemble it.

Note: Ensure to install the ‘offside’ Sub Runway opposite from the Main side Runway and

Power unit Column as shown in Fig.6.

Fig. 6

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