ATH Frame Lift 30FZ Bedienungsanleitung

OPERATING INSTRUCTIONS

ATH Frame Lift 30FZ

Manufacturer ATH-Heinl GmbH & CO.KG

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Contents

1.0 INTRODUCTION ................................................................................................................... - 3 -

1.1 General Information ........................................................................................................... - 3 -

1.2 Description ........................................................................................................................ - 4 -

1.3 Operation.......................................................................................................................... - 5 -

1.4 Technical Data .................................................................................................................. - 8 -

1.5 Scale Drawing ................................................................................................................. - 10 -

2.0 INSTALLATION ................................................................................................................... - 11 -

2.1 Transport & Storage Conditions ........................................................................................ - 11 -

2.2 Unpacking the machine .................................................................................................... - 11 -

2.3 Delivery Contents ............................................................................................................ - 12 -

2.4 Location .......................................................................................................................... - 13 -

2.5 Fixing ............................................................................................................................. - 14 -

2.6 Electrical Connection ........................................................................................................ - 14 -

2.7 Pneumatic Connection ...................................................................................................... - 14 -

2.8 Hydraulic Connection ....................................................................................................... - 15 -

2.9 Assembly ........................................................................................................................ - 15 -

2.10 Completion of Work ...................................................................................................... - 20 -

3.0 OPERATION ....................................................................................................................... - 21 -

3.1 Operating Instructions ..................................................................................................... - 21 -

3.2 Basic Information ............................................................................................................ - 22 -

4.0 MAINTENANCE ................................................................................................................... - 23 -

4.1 Consumables for installation, maintenance and servicing..................................................... - 23 -

4.2 Safety Regulations for Oil ................................................................................................. - 24 -

4.3 Notes ............................................................................................................................. - 25 -

4.4 Maintenance or Service Plan ............................................................................................. - 25 -

4.5 Troubleshooting / Error Display and Solutions .................................................................... - 26 -

4.6 Maintenance and Service Instructions ................................................................................ - 28 -

4.7 Disposal .......................................................................................................................... - 29 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 30 -

6.0 APPENDIX .......................................................................................................................... - 31 -

6.1 Pneumatic circuit diagram ................................................................................................ - 31 -

6.2 Electric circuit diagram ..................................................................................................... - 32 -

6.3 Hydraulic circuit diagram .................................................................................................. - 33 -

7.0 WARRANTY CARD ............................................................................................................... - 34 -

7.1 Scope of the Product Warranty ......................................................................................... - 35 -

8.0 INSPECTION LOG ............................................................................................................... - 36 -

8.1 Installation and Handover Log .......................................................................................... - 37 -

8.2 Inspection Plan ................................................................................................................ - 38 -

8.3 Visual inspection (authorised expert) ................................................................................. - 39 -

9.0 SPARE PART BOOK ............................................................................................................. - 43 -

10.0 NOTES ............................................................................................................................... - 55 -

Manufacturer ATH-Heinl GmbH & CO.KG

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1.0 INTRODUCTION

1.1 General Information

THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.

THEY MUST BE READ AND UNDERSTOOD BY THE USER.

NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO

FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.

WARNING: Follow the instructions to prevent injury or damage.

TIP: Provides more information on functionality and tips for using the device efficiently.

Appropriate protective clothing must be worn for all work on the described system.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.2 Description

Main components

1. Lifting platform (P1)

2. Lifting platform (P2)

The platforms are moved upwards with internal hydraulic cylinders and the scissor principle.

The hydraulic safety device prevents the lift lowering unintentionally.

3. Access ramp

Allows the lifting ramp to be extended

4. Base frame

Fixing the lift

5. Lower scissors

6. Upper scissors

7. Main cylinder

8. Slave cylinder

9. Hydraulic power unit with control box (dead-man system)

The hydraulic oil in the tank is fed to the cylinder via a gear pump driven by the

motor. A lowering valve returns the oil to the tank.

10. CE stop & limit switch

The CE stop stops the lift descending at a height of 500 mm.

The limit switch terminates the lifting process when the maximum lifting height is reached,

protecting the hydraulic system.

11. Light barrier

Ensures secure synchronisation of the two scissors

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3 Operation

1. Lockable main switch with emergency stop function

to switch the lifting platform on and off andto prevent operation by unauthorised persons.

2. Alarm

gives an acoustic and visual signal when the CE stop is reached

3. Lifting button

raises the lifting platform

4. The lowering button

lowers the lifting platform

5. Button for bridging the limit switch

Suitable for bleeding the hydraulic cylinder

6. Button for bridging the light barrier

allows synchronisation adjustment

Manufacturer ATH-Heinl GmbH & CO.KG

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Usage

Safety Instructions

1. Ensure there is correct weight

distribution of the vehicle

2. Changes to the lift of any kind are

not permitted

3. Leave the danger zone when

lowering the lift

4. The danger zone must be kept clear

when lifting and lowering

5. If there is a danger of the vehicle

falling, you must immediately leave

the danger zone

6. Avoid the lifted vehicle swaying

7. Moving the vehicle on the lift is not

permitted

8. Lift may only be operated by trained

personnel.

9. Use roll-off protection

10. Only authorised persons are allowed

to enter the danger zone.

11. Proper maintenance and inspections

are necessary for safe work

12. Read and understand the operating

instructions before operating the lift

13. Do not work on damaged lifts

Replace damaged danger signs.

The product is intended for lifting vehicles. The corresponding technical data for the lift must be observed.

Manufacturer ATH-Heinl GmbH & CO.KG

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1. Preparation

a. Carefully read all safety instructions before operating the lift.

b. Completely lower the lift.

c. Position the vehicle centrally between the scissors, paying attention to the load distribution.

d. Place the rubber plate CENTRALLY under the original lifting points of the vehicle.

2. Lifting

a. Switch on the lift with the main switch

b. Lift the vehicle to a height of 100-150mm and stop lifting by releasing the lift button.

c. Check that the vehicle is safely on the lift.

d. Continue lifting and watch the lifting process.

3. Lowering

a. Before lowering, check for any objects under the vehicle.

b. Press the lower button.

c. When the CE stop is reached, the lower button must be released and then pressed again.

4. Finishing

a. Completely lower the platform.

b. Remove the rubber plate.

c. Drive the vehicle off the lifting platform.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.4 Technical Data

Model ATH Frame Lift 30FZ

Load capacity 3,000 kg

Lift time 50 s

Lower time 50 s

Electric system 3/400V/50Hz

Control voltage DC24V

Motor 2.6 kW

Rotation speed 1,375 rpm

Upstream fuse 3 C 16 A

Connection cable Min. 5 x 1.5 mm²

Protection type IP 54

Working pressure ² 125 -145 bar

Recommended

hydraulic oil

Summer: H-LPD 32 (e.g.: OEST H-LPD 32 DD L)

Winter: H-LPD 22

Oil quantity

Floor anchor

Scissors 8 units

Floor anchor

Control box 4 units

Floor anchor

Bridging track

sections

16 units

Permissible sound

level ≤ 75 dB (A)/lm

Weight 830 kg

² The factory set working pressure is adjusted to the maximum rated power. The pressure relief valve

must not be manipulated. Changing the settings can lead to serious damage.

If the stated rated load can not be lifted, please contact our service team.

Manufacturer ATH-Heinl GmbH & CO.KG

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Load distribution

Q Total weight of the vehicle

P1 Max 2/5 x Q

P2 Max 3/5 x Q

Load distribution 2/3

² At greater distances, the load capacity of the lift is reduced. In such cases and in other cases not

provided for in this manual, please contact the manufacturer.

Min Max

A 1,900 mm 4,000 mm

B 100 mm

C 1,900 mm

D 900 mm

Manufacturer ATH-Heinl GmbH & CO.KG

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1.5 Scale Drawing

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