Atlas Copco LBB16 EPX-005-U Merkblatt

LBB16 EPX-005-U

Printed Matter No. 9839 0766 01 Pistol-grip Drills

Valid from Serial No. A5740001

2017-08-22 Product Instructions

LBB16 EPX-005-U (500 r/min) 8421010809

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and instructions may result in

electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference

2© Atlas Copco Industrial Technique AB - 9839 0766 01

Table of Contents

Product information..................................................................... 4

General information................................................................. 4

Safety signal words........................................................ 4

Warranty ........................................................................ 4

ServAid .......................................................................... 5

Website .......................................................................... 5

Safety Data Sheets MSDS/SDS .................................... 5

Country of origin............................................................. 5

Dimensional drawings.................................................... 5

Overview ................................................................................. 5

Applications.................................................................... 5

Main components and functions .................................... 6

Technical data................................................................ 6

Service overview ..................................................................... 7

Maintenance and service instructions............................ 7

Service recommendations ............................................. 8

Preventive maintenance ................................................ 8

Installation .................................................................................... 9

Installation requirements ......................................................... 9

Air quality ....................................................................... 9

Air lubrication guide ....................................................... 9

Compressed air connection ........................................... 9

Installation instructions.......................................................... 10

Installing the drill .......................................................... 10

Operation .................................................................................... 11

Ergonomic guidelines............................................................ 11

Operating instructions ........................................................... 12

Operating the drill......................................................... 12

Service ........................................................................................ 14

Maintenance instructions....................................................... 14

Maintenance and service instructions.......................... 14

Preparations for service and maintenance .................. 14

Service recommendations ........................................... 14

Preventive maintenance .............................................. 15

Lubrication instructions.......................................................... 15

Rust protection and cleaning ....................................... 15

Lubrication guide.......................................................... 15

Maintenance and lubrication ........................................ 15

Dismantling/Assembling instructions..................................... 16

Instructions for vane motor .......................................... 16

Disassembly of trigger ................................................. 18

Assembly of motor ....................................................... 18

Assembling of spacer ring on the chuck ...................... 18

Dismantling/Assembling of the chuck .......................... 19

Troubleshooting......................................................................... 20

Troubleshooting..................................................................... 20

Recycling .................................................................................... 21

Recycling instruction ............................................................. 21

Recycling information ............................................................ 21

Product information EN LBB16 EPX-005-U

4© Atlas Copco Industrial Technique AB - 9839 0766 01

Product information

General information

WARNING Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating

the tool. Failure to follow all the instructions may result in electric shock,

fire, property damage and/or severe bodily injury.

►Read all Safety Information delivered together with the different parts of

the system.

►Read all Product Instructions for installation, operation and maintenance

of the different parts of the system.

►Read all locally legislated safety regulations regarding the system and

parts thereof.

►Save all Safety Information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the follow-

ing meanings:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if

not avoided, could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to personal injury.

Warranty

• Product warranty will expire 12 months after the product is first taken into

use, but will in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

• Normal wear and tear is that which requires a part change or other ad-

justment/overhaul during standard tools maintenance typical for that pe-

riod (expressed in time, operation hours or otherwise).

• The product warranty relies on the correct use, maintenance, and repair of

the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or per-

formed by parties other than Atlas Copco or their Certified Service Partners

during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to

the recommended maintenance schedules and follow the correct instruc-

tions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certi-

fied Service Partners.

Atlas Copco offers extended warranty and state of the art preventive mainte-

nance through its ToolCover contracts. For further information contact your lo-

cal Service representative.

LBB16 EPX-005-U EN Product information

For electrical motors:

• Warranty will only apply when the electric motor has not been opened.

ServAid

ServAid is a portal that contains the most up-to-date product information such

as:

- Safety Information

- Installation, Operation and Service Instructions

- Exploded views

It is also possible to order spare parts, service tools and accessories for the

product of your choice directly from ServAid. It is continuously updated with

information about new and redesigned products.

If translations exist, you can view content in the language of your choice. Ser-

vAid offers advanced search functionality of our entire product range and can

also be used to display information about obsolete products.

ServAid is available on DVD and on the website:

https://servaid.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail

us at:

[email protected]

Website

You can find information concerning our products, accessories, spare parts and

published matters on our website.

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website:

www.atlascopco.com

Choose Products - Safety Data Sheets, and follow the instructions on the

page.

Country of origin

Please refer to the information on the product label.

Dimensional drawings

For information about the dimensions of a product, see the Dimensional draw-

ings archive:

http://webbox.atlascopco.com/webbox/dimdrw

Overview

Applications

This is a drill used for all applications and industry segments.

Product information EN LBB16 EPX-005-U

6© Atlas Copco Industrial Technique AB - 9839 0766 01

Main components and functions

This product, its attachments and accessories are intended to be used for

drilling, reaming, and countersinking.

Pos Component Function

1 Chuck guard Secures the precision while main-

taining a comfortable grip.

2 Chuck Inserts and keeps the drill bit (cut-

ter) in position.

3 Spacer ring Used for dismantling the chuck.

4 Gear unit Gears up the torque from the air

motor.

5 Trigger Starts the drill with slow start func-

tion.

6 Lubrication free air motor Gives a cleaner working environ-

ment.

7 Handle Gives a comfortable rubber grip.

8 Inlet adapter Connects the drill to the air prepa-

ration unit (pressurized air).

9 Adjustable air exhaust Guides the cool air away from the

operator.

Technical data

Ordering No 8421010809

Model LBB16 EPX-005-U

Free speed 500 r/min

Chuck capacity - mm

Power level 340 W

0.45 hp

Stall torque 25.2 Nm

223 in lb

Weight 0.52 kg

1.24 lb

LBB16 EPX-005-U EN Product information

Air consumption at free speed 9.5 l/s

20.0 cfm

Recommended hose size 6.3 mm

1/4 in

Air inlet thread (BSP) 1/4 in

Maximum working pressure 7.0 bar

100 psig

Sound pressure 82 dB(A)

Sound standard ISO15744

Sound uncertainty 3 dB(A)

Vibration standard ISO28927-5

Vibration value <2.5 m/s2

Height (H) 131 mm

5.16 in

Length (L) 154 mm

6.06 in

Service overview

Maintenance and service instructions

The service must only be done by authorized workshops or qualified ser-

vice technicians.

Product information EN LBB16 EPX-005-U

8© Atlas Copco Industrial Technique AB - 9839 0766 01

WARNING Polymer hazard

The vanes in this product contain PTFE (a synthetic fluoropolymer). Due to

wear, there might be PTFE particles inside the product. Heated PTFE can

produce fumes which may cause polymer fume fever with flu-like symp-

toms, especially when smoking contaminated tobacco.

Health and Safety recommendations for PTFE must be followed when han-

dling vanes and other components:

►Do not smoke when servicing this product

►PTFE-particles must not come in contact with open fire, glow or heat

►Motor components must be washed with cleaning fluid and not blown

clear with an air line

►Wash your hands before starting any other activity

Service recommendations

Preventive maintenance is recommended at regular intervals. See the detailed

information on preventive maintenance. If the product is not working properly,

take it out of service and inspect it.

If no detailed information about preventive maintenance is included, follow

these general guidelines:

• Clean appropriate parts accurately

• Replace any defective or worn parts

Preventive maintenance

Make sure to perform a preventive maintenance every 6 months. If it is used in

heavy duty conditions or not running properly, it should be removed from oper-

ation for inspection more often.

LBB16 EPX-005-U EN Installation

Installation

Installation requirements

Air quality

• For optimum performance and maximum product life we recommend the

use of compressed air with a maximum dew point of +10°C (50°F). We also

recommend to install an Atlas Copco refrigeration type air dryer.

• Use a separate air filter which removes solid particles larger than 30 mi-

crons and more than 90% of liquid water. Install the filter as close as possi-

ble to the product and prior to any other air preparation units to avoid pres-

sure drop.

Make sure that the hose and couplings are clean and free from dust before

connecting to the tool.

Both lubricated and lubrication free products will benefit from a small

quantity of oil supplied from a lubricator.

Air lubrication guide

Brand Air lubrication

Atlas Copco Optimizer (1 liter) 9090 0000 04

Q8 Chopin 46

Shell Shell Air Tool Oil S2 A 320

Compressed air connection

WARNING Compressed air can cause serious injury

►Always shut off the air supply, drain hose of air pressure and disconnect

the tool from air supply; when not in use, before making any adjustments

to the product - for example changing accessories, or when making re-

pairs.

WARNING Whipping hoses can cause serious injury

►Always make sure that there are no damaged or loose hoses or fittings.

WARNING Compressed Air

High air pressure can cause severe damage and injury.

►Do not exceed maximum air pressure.

For correct air pressure and hose size, see section Technical data.

Make sure that the hose and couplings are clean and free from dust before

connecting to the tool.

Installation EN LBB16 EPX-005-U

10 © Atlas Copco Industrial Technique AB - 9839 0766 01

Installation instructions

Installing the drill

WARNING Risk of severe injury

Air under pressure can cause injury.

►Always shut off the air supply when not in use or before any adjustments.

►Drain the hose of air pressure and disconnect the tool from air supply

when not in use or before any adjustments.

►Always use the correct hose size and air pressure for the tool.

WARNING Always wear impact-resistant eye and face protection when

involved with or near the operation, repair or maintenance of the tool or

when changing accessories on the tool.

CAUTION Cutting Hazard

Protect hands from drill bits and other sharp objects when changing acces-

sories or during repair work. Sharp objects can cut and cause injuries.

►Always wear protective gloves when changing accessories or during re-

pair work.

►Remove the protective gloves before starting the tool.

1. Position the support handle for either right- or left handed operation.

2. Drain the hose of air pressure before connecting to air supply.

3. Tighten the drill bit in place with a chuck. A keyed chuck uses a rotary key

to tighten and loosen the chuck. A keyless chuck is operated by hand.

Never drill a hole that is larger than the rated capacity for the drill.

The motor requires no additional lubrication during operation.

4. Connect the tool to the air supply.

5. Use the appropriate drilling speed for the application.

6. To start the tool, press the trigger.

When lubrication is recommended - only use lubricants recommended

by Atlas Copco.

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