Atlas Copco LTP51 H Series Merkblatt

LTP51 H

Printed Matter No. 9836 9381 72 Nutrunner

Valid from Serial No. A6440001

2011-01-01 Product Instructions

LTP 51 H012-13 (45 - 100 Nm) 8431 0500 07

LTP 51 H012-13-RE 8431 0500 08

LTP 51 H008-13 (70 - 175 Nm) 8431 0500 15

LTP 51 H008-13-RE 8431 0500 16

LTP 51 H006-16-RE 8431 0500 24

LTP 51 H004-20 (145 - 320 Nm) 8431 0500 31

LTP51H004-20-RE 8431 0500 32

LTP 51 H002-20 (220 - 460 Nm) 8431 0500 49

LTP 51 H002-20-RE 8431 0500 50

LTP51H001-25-RE (300 - 900 Nm) 8431 0500 52

LTP 51H0007-25 (700 - 1500 Nm) 8431 0500 53

LTP 51 PH0003-25 (700 - 1500 Nm) 8431 0500 54

LTP 51 PH001-20 (220 - 520 Nm) 8431 0500 56

LTP 51 PH002-20 (160 - 380 Nm) 8431 0500 64

LTP 51 PH004-13 (80 - 190 Nm) 8431 0500 80

LTP 51 PH005-13 (50 - 110 Nm) 8431 0500 98

LTP51 H001-25 (300 - 900 Nm) 8431 0502 21

LTP51 PH0005-25 (450 - 950 Nm) 8431 0502 39

LTP51 H006-19 (83 - 225 Nm) 8431 0513 77

LTP51 PH003-19 (95 - 260 Nm) 8431 0513 93

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and in-

structions may result in electric shock, fire and/

or serious injury.

Save all warnings and instructions for future

reference

2© Atlas Copco Industrial Technique AB - 9836938172

Table of Contents

EN Product Instructions.......................................................................... 3

FR Instructions sur le produit .............................................................. 18

DE Produktanweisungen...................................................................... 31

ES Instrucciones del producto ............................................................ 45

PT Instruções do produto .................................................................... 58

IT Istruzioni sul prodotto..................................................................... 71

NL Productinstructies ........................................................................... 84

DA Produktanvisninger......................................................................... 97

NO Produktanvisninger....................................................................... 110

FI Tuoteohjeet.................................................................................... 123

SV Produktanvisningar....................................................................... 136

RU Инструкции по изделию ............................................................ 149

PL Instrukcje produktu ....................................................................... 163

JA 製品の説明書................................................................................. 174

LTP51 H EN Safety and operating instructions

Safety and operating instructions

Safety instructions

Warning

Make sure you are familiar with the operating instructions before you use this

machine.

The machine, together with any attachments and accessories, must never be

used for anything other than the designated purpose.

All locally legislated safety rules with regard to installation, operation and

maintenance shall be respected at all times.

Refer installation and servicing to qualified personnel only.

Before making any adjustments (e.g. changing sockets) disconnect the machine

from the compressed air line.

Check the direction of the rotation before using the machine.

Operators of nutrunners with a torque reaction bar should take particular care to

avoid injuries due to squeezing. For safety reasons – never allow anyone to op-

erate the machine unless he is trained and thoroughly familiar with how the ma-

chine works in different circumstances. Refer to the section headed “Reaction

bar”.

The machine may only be used together with the associated torque reaction

bar which is adapted to the screw joint application concerned. See also the in-

structions under the heading “Reaction bar”.

Never put your hand on or close to the reaction bar while the machine is be-

ing used.

Check that the power socket is properly fastened. Replace the retaining or lock-

ing pin when necessary. Also replace any worn socket.

Keep hands, long hair or other objects away from the rotating socket.

Do not use gloves.

When using a suspension yoke, check that it is in good condition and correctly

fastened.

General information

EC DECLARATION OF CONFORMITY

We, Atlas Copco Industrial Technique AB, S-105 23 STOCKHOLM, SWE-

DEN declare that the product (with name, type and serial number, see front

page) is in conformity with the following Directive(s):

2006/42/EC

Harmonised standards applied:

EN 792-6

Technical file available from:

Quality Manager, Atlas Copco Industrial Technique, Stockholm, Sweden

Stockholm, 1 July 2013

Tobias Hahn, Managing Director

Safety and operating instructions EN LTP51 H

4© Atlas Copco Industrial Technique AB - 9836 938172 72

Signature of issuer

Installation

Installation of vibrating tools

It is recommended that a minimum length of 300 mm of flexible hose for com-

pressed air is inserted between a vibrating tool and the quick-action coupling.

Air quality

• For optimum performance and maximum machine life we recommend the

use of compressed air with a maximum dew point of +10°C. We also rec-

ommend the installation of an Atlas Copco refrigeration-type air dryer.

• Use a separate air filter of type Atlas Copco FIL. This filter removes solid

particles larger than 15 microns and also removes more than 90 % of liquid

water. The filter must be installed as close as possible to the machine/equip-

ment and prior to any other air preparation unit such as REG or DIM (please

see Air Line Accessories in our main catalogue). Blow out the hose before

connecting.

Models which need air lubrication:

• The compressed air must contain a small quantity of oil.

We strongly recommend that you install an Atlas Copco oil lubricator

(DIM). This should be set according to air consumption by the air line tool

according to the following formula:

L = Air consumption (litre/s)

D = Number of drops per min (1 drop = 15 mm3)

L* 0.2 = D

this applies to the use of long work cycle air line tools. A single point lubri-

cator type Atlas Copco Dosol can also be used for tools with short running

cycles.

Information about Dosol settings may be found under Air Line Accessories

in our main catalogue.

Lubrication-free models:

• In the case of lubrication-free tools it is up to the customer to decide on the

peripheral equipment to be used. However, it is no disadvantage if the com-

pressed air contains a small quantity of oil e.g. supplied from a fog lubrica-

tor (DIM) or Dosol system.

•Note – This does not apply to turbine tools, which should be kept oil free.

Compressed air connection

• The machine is designed for a working pressure of 6–7 bar = 600–700 kPa =

87–102 psi.

• Blow out the hose before connecting.

LTP51 H EN Safety and operating instructions

Installation proposal

Choosing the correct couplings, hose and clamps can be a troublesome digging

into details. To save your time and to ensure correct capacity of the airline in-

stallation, from the tapping point to the tool, we offer you an installation pro-

posal.

For more information please read, Atlas Copco Industrial Power Tools cata-

logue Ordering No. 9837 3000 01.

Handling

Tightening torque

For accurate operation and safety, the tightening torque of the nut runner must

be set correctly in relation to the screw joint. Check the tightening torque given

to the joint in question.

The air pressure is set at as high a level as possible up to max 6.3 bar – with the

aid of a compressed air regulator. Installation of an Atlas Copco regulator, type

MIDI REG 15, is recommended.

Loosen the set screw and adjust the torque setting by means of the screw. The

torque is increased when screwing the screw clock-wise. After adjustment,

tighten the screw.

If shut-off is carried out at high speed of revolution, causing a high torque

scatter, it is recommended to reduce the air pressure.

Verification of tightening torque

Atlas Copco Torque Analyser, ACTA 3000, plus an appropriately-sized in-line

transducer, IRTT together with the available test joints are recommended equip-

ment.

Reaction bar

Adapt and use the torque reaction bar (see figure in Service instructions) as fol-

lows:

Safety and operating instructions EN LTP51 H

6© Atlas Copco Industrial Technique AB - 9836 938172 72

1 Shaping the reaction bar, Fig. A

The torque reaction bar must be shaped to fit a suitable fixed support. To avoid

overloading of the bearings for the tool drive and of the reaction bar, the

point of contact on the reaction bar should be within the shaded area (F),

see Fig. A.

• Measure the distance (L) for the hexagon sleeve to be used. Mark out points

(A and B) on a sheet of paper.

• Consult Table No.1 to find the angle (α) applicable to the diameter (D) of

the machine and the tightening torque in question. Draw a line from point

(A) in angle (α) from the centre line (A – C).

• Draw a line (B – E) at right angles (90o to the centre line (A – C) of the ma-

chine from point (B). Starting at point (B), draw two lines at angles of +15o

and -15o respectively from the marked 90o-line.

• Mark the area (F) between the drawn lines.

• Adapt the shape of the reaction bar so that the point of contact (K) falls

within the marked area (F). The minimum breaking force is obtained if

the point of contact (K) is on or close to line (B – E).

• If the point of contact falls within angle (α) – in area (G) – there is a risk of

overloading of the bearings for the machine drive and deformation of the re-

action bar.

• If the point of contact is outside angles ± 15o – in areas (H) – there is a risk

of rapid wear of the hexagon sleeve and reduced torque accuracy.

2 Bending, Fig. B

• Heat the spot to red colour.

It is recommended to concentrate the heat to the inside radius in order not

to reduce the original width (W), see fig. B.

• After bending, allow to cool slightly in room temperature and then chill.

• In order for the torque reaction bar to be as light as possible it is recom-

mended that the section outside the bend be configured as shown in Fig. B.

After bending, attach the accompanying warning sign to the reaction bar,

see fig. C, and mark the side of the reaction bar that should be placed

against the support i a suitable way.

3 Assembly

• Place the reaction bar in the wanted position on the machine.

• Tighten the nut to a torque of 70 Nm, 90 Nm or 100 Nm respectively.

• Check regularly that the lock ring is firmly secured.

4 Use

• Apply the reaction bar according to figure C – opposite the direction of the

drive of the machine – before starting the machine.

•Never put your hand on or close to the reaction bar while the machine is

being used.

Table No. 1

LTP51 H006–19, LTP51 H008–13, LTP51 H012–13, LTP51 PH003–19,

LTP51 PH004–13 and LTP51 PH005–13

LTP51 H EN Safety and operating instructions

D = 54 mm, Wmin = 28.5 mm

Torque Nm 75 100 150 200 250

Angle α 21° 27° 37° 46° 55°

LTP51 H002–20, LTP51 H004–20, LTP51 PH001–20 and LTP51 PH002–20

D = 62 mm, Wmin = 39.5 mm

Torque Nm 250 300 400 500

Angle α 30° 35° 44° 50°

LTP51 H001–25, LTP51 PH0005–25 and LTP51 H0014-25

D = 63.5 mm, Wmin = 64.5 mm

Torque Nm 500 600 700 800 950

Angle α 32° 38° 43° 47° 53°

LTP51 H0007–25 and LTP51 PH0003–25

D = 83.5 mm, Wmin = 84.5 mm

Torque Nm 700 1000 1250 1500

Angle α 21° 30° 35° 41°

Example: LTP51 H002–20

D = 62 mm

500 Nm = 50°

Maintenance

For maximum performance

It is important to lubricate regularly to get maximum performance and trouble-

free operation. The motor should be lubricated with oil; i.e. drops of oil can be

dropped either into the compressed air or directly into the air inlet.

The trigger, planetary gears, needle bearings and ball bearings should be lubri-

cated with grease during the regular overhaul of the machine.

The angle gear and clutch must be lubricated using grease that contains molyb-

denum disulphide: Molykote BR2 Plus, for example, or an equivalent brand.

Use lubricants of good quality. The oils and greases mentioned in the table are

examples of lubricants which are recommended.

Rust protection and internal cleaning

Water in the compressed air, dust and wear particles cause rust and sticking of

vanes, valves etc. An air filter should be installed close to the machine (see ‘Air

quality’).

Safety and operating instructions EN LTP51 H

8© Atlas Copco Industrial Technique AB - 9836 938172 72

Reporting, RE – signal

Reporting (RE) machines supply an air signal that can be connected to a moni-

toring instrument that counts the number of approved tightening and detects

premature shut-off and rehits and other irregularities.

Service instructions

Overhaul and preventive maintenance is recommended at regular intervals once

per year or after maximum 250.000 tightening depending on which occurs

sooner. More frequent overhaul may be needed, if used at high torque and long

tightening times. If the machine not is working properly, it should immediately

be taken away for inspection.

The strainer at the air inlet and the exhaust silencer should be cleaned fre-

quently or replaced in order to prevent clogging, which decreases the capacity.

At the overhauls, all parts should be cleaned accurately and defective or worn

parts (i.e. O-rings, vanes) should be replaced.

Disassembling / assembling

It is important that the machines threaded connections are tightened properly;

i.e. in accordance with the specifications on the exploded views.

Lubricate o-rings and threaded connections with grease before assembling.

Cleaning

Clean all parts thoroughly in white spirit or similar cleaning agent. To prevent

clogging and decreased power, it could be necessary to clean the strainer (if

used) and the exhaust filter between the overhauls.

Inspection

After the cleaning, inspect all parts. Damaged and worn parts should be re-

placed.

Lubrication

Lubricate specially gears, valve and clutch with grease containing molybdenum

disulphide (e.g. Molykote BR2 Plus). Please see exploded views and fig. under

Service instructions.

Grease guide

Brand

Bearings /

General purpose

Free wheel unit (gear

rim and gear wheels) Free wheel

BP Energrease LS-EP2 Energrease LS-EP2

Castrol Spheerol EP L2

Esso Beacon EP2 Beacon EP2

Q8 Rembrandt EP2 Rembrandt EP2

Mobil Mobilegrease XHP 222

Shell Alvania EP2 Alvania EP2

Texaco Multifak EP2

Molycote

Lubricating Suntemp LE 9102

STP Oil treatment

LTP51 H EN Safety and operating instructions

Brand Gears Air lubrication

Bp Energol E46

Castro

Esso AroxEP46

Q8 Chopin 46

Mobil Almo oil 525

Shell Torcula 32

Texaco Aries 32

Molycote BR2 Plus

Useful information

You can find information concerning our products, accessories, spare parts and

published matters on our website.

Ergonomic guidelines

Consider your workstation as you read through this list of general ergonomic

guidelines and see if you can identify areas for improvement in posture, compo-

nent placement, or work environment.

• Take frequent breaks and change work positions frequently.

• Adapt the workstation area to your needs and the work task.

• Adjust for convenient reach range by determining where parts or tools

should be located to avoid static load.

• Use workstation equipment such as tables and chairs appropriate for the

work task.

• Avoid work positions above shoulder level or with static holding during as-

sembly operations.

• When working above shoulder level, reduce the load on the static mus-

cles by reducing the weight of the tool, using for example torque arms,

hose reels or weight balancers. You can also reduce the load on the static

muscles by holding the tool close to the body.

• Make sure to take frequent breaks.

• Avoid extreme arm or wrist postures, particularly for operations requir-

ing a degree of force.

• Adjust for convenient field of vision by minimizing movement of the eyes

and head during the work task.

• Use the appropriate lighting for the work task.

• Select the appropriate tool for the work task.

• Use ear protection equipment in noisy environments.

• Use high-quality inserted tools or consumables to minimize exposure to ex-

cessive levels of vibration.

• Minimize exposure to reaction forces.

• When cutting:

Safety and operating instructions EN LTP51 H

10 © Atlas Copco Industrial Technique AB - 9836 938172 72

A cut-off wheel can get stuck if the wheel is either bent or if it is not

guided properly. Make sure to use the correct flanges for cut-off wheels

and avoid bending the wheel during cut-off operation.

• When drilling:

The drill might stall when the drill bit breaks through. Makes sure you

use support handles if the stall torque is too high. The safety standard

ISO11148 part 3 recommends using something to absorb the reaction

torque above 10 Nm for pistol grip tools and 4 Nm for straight tools.

• When using direct-driven screw or nutrunners:

Reaction forces depend on tool setting and joint characteristics. The abil-

ity to bear reaction forces depends on the operator’s strength and pos-

ture. Adapt the torque setting to the operator's strength and posture and

use a torque arm or reaction bar if the torque is too high.

• Use dust extraction system or mouth protection mask in dusty environments.

Country of origin

Please refer to the information on the product label.

Spare parts

Parts without ordering number are not delivered separately for technical rea-

sons.

The use of other than genuine Atlas Copco replacement parts may result in de-

creased tool performance and increased maintenance and may, at the company

option, invalidate all warranties.

Warranty

Contact the Atlas Copco sales representative within your area to claim a prod-

uct. Warranty will only be approved if the product has been installed, operated

and overhauled according to the Operating Instructions.

Please also see the delivery conditions applied by the local Atlas Copco com-

pany.

ServAid

ServAid is a utility for providing updated product information concerning:

- Safety instructions

- Installation, Operation and Service instructions

- Exploded views

ServAid facilitates the ordering process of spare parts, service tools and acces-

sories for the product of your choice. It is continuously updated with informa-

tion of new and redesigned products.

You can use ServAid to present content in a specific language, provided that

translations are available, and to display information about obsolete products.

ServAid offers an advanced search functionality of our entire product range.

ServAid is available on DVD and on the web:

http://servaidweb.atlascopco.com

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