ATS ELGI AIR XPRESS Bedienungsanleitung

TYREINFLATOR

(BuiltinCompressor)

NEW GEN BIC TYPE INFLATOR

MODEL: AIR XPRESS

TPLNO: S15024

Operation,Maintenance&PartsManual

ATSElgiLimited

Coimbatore,TN-641021,India

PrintingStatus

R01Dec2021

ContactInfo:ATS

ElgiLimited

Kurichy,Coimbatore,TN-641021

Phone : 91-422-2589999

Fax : 91-422-2589800

e-mail :

enquiry@ats-elgi.com

TollFreeNo. : 1800-203-3544

CONTENTS

PageNo.

1. Introduction 4

2. TechnicalData 6

3. Scopeofsupply 8

4. Installation 8

5. DescriptionofControllerUnit 9

6. OperatingInstruction 13

7. MaintenanceSchedule 14

8. TroubleShooting 15

9. PartsList 17

9.1.Parts list old model 19

10. ElectricalWiringDiagram 24

12. Do’s&Don’ts 26

13. ATSElgiWarrantyPolicy 28

11.Electrical line Diagram 25

1. INTRODUCTION

PrincipleofOperation:

Thisproduct,Tyreinflatorisele

ctronicpre-settypewith

microprocessordrivencontroller

unit.

Apiezoelectrictransducer,calledh

ereaspressuresensor,isemplo

yedtoconverttheinputenergyfr

omtheformofcompressedairt

oelectricalsignaloutput.Theel

ectricalsignalsthusderivedar

modulated,manipulatedandpr

ocessedinthecontrollerunitwitht

hehelpofmicroprocessors.Thisint

urnprovidestheoperator

themeans ofoperating the

unitwithdisplaysandcompressed

air routingtodesiredports.

Theunit,apartfromthecontrollera

ndsensorhasa12Vrelaymodul

etoregulatesupplytooperating

elements,Solenoidvalvestodire

ctairtodifferentportsasactivat

edbythecontrollerlogic,abuzz

ertoindicatetotheoperatorwhent

hesetpressureisreachedinthetyre

underinflationandsilencerattheex

haustportofair.

Application:

Thisproductisusedforinflatingan

ddeflatingtyresofallsizesdesign

edforfillingcompressedairupto1

70psiwithapresetpressure

easilysetatthe

controllerdisplaypanel.A

detailedlistofvehiclesandresp

ectiverequiredpressureare

availableinthelaterpartofthisman

ual.

Operation:

Whentherequiredpressureissetint

hecontrollerandthefootvalveispre

ssedoverthetyrevalveinavehicle

orotherwise,theair

underpressureflowfromthetyrean

dreachesthecontrolthroughthep

ressuresensor.The

pressureinsidethetyreisconv

ertedbythepressuresensortoele

ctricsignalsisthenregisteredint

hecontroller.

Themicroprocessoristhenind

uctedintooperation.Firstacomp

arisonofpressuredifferenceb

etweensetandexistingtyrepres

suretakeplace.Then,accordingly

thesolenoidsareoperatedbythec

ontrollerlogic,wherepredefinedp

ortare

openedorclosedforeitherinflat

ingordeflatingthetyres.

Once,thesetpressureisreache

d,anaudiblebuzzersignalissettor

eachtheoperator

awarenesstoindicatethatthecycl

eofoperationiscompletedsucces

sfully.

Whenthetyreisdeflated,theair

isdirectedtotheexhaustport

wheretheairisexhaustedthrougha

silencer.

General

Atthisjuncture,wewishtothank

youforpurchasingthisqualitypr

oduct.Thismodernpneumaticm

achinehasbeendesignedtopro

videyouwith

manyhoursofusefulservice.

ThisOperationandMaintenance

Manualprovidesyouwitheasy

-to-

understandoperatinginstructio

ns.Readtheentiremanualandf

ollowalltheinstructionstokeepy

ournew

pneumaticmachineintopoper

atingcondition.

Thismanualcomprisesofapart

slistinadditiontoarecomme

ndedspareslist,providingyoui

nformationthatyouneedtoorderp

arts.

Trainingneeds

Regardingtrainingeitheronthispr

oductoranyotherproductsofELG

I,pleaserefertosectiontitled"Tr

ainingCentre

Information"givenlaterinthisma

nual.

ProductReferences,

llustrationsandSpe

cifications

Allinformations,illustrationsands

pecificationsinthismanualare

basedonthelatestproductinfor

mationavailableatthetimeofprinti

ng.Wereservetherighttomakech

angesatanytimewithoutnotice.

06. ServiceInformation

Serviceonthispneumaticmac

hinewithinandafterthe

Telephone : 0091-0422-2589999

Fax : 0091-0422-2589800

Email : enquiry@ats-

elgi.comCustomerCareTollFree# :

18002033544

Note

Proofofpurchasewillberequiredforwarrantyservice.

Makesurethismanualisreadandcarefullyunderstoodbeforestarting/

operatingthismachine.

Warrantyperiodcanbeperformed

byanyATSELGIBranchesandau

thorizeddistributors/dealers.

ToobtainthelistingofATSELGIbr

anchesandauthorizeddistribu

tors/dealersinyourarea.

Retainthemanualcarefullythr

oughoutthelifeoftheequipment

,inordertoprocurecorrectspares.

Whileorderingspareparts,thefoll

owingparticularsmustbe

clearlymentionedtoensuresu

pplyoftherightspareparts.

Model

FabricationNo.

Yearofmanufacture

Partname

2. TECHNICAL DATA

Partnumber

Requiredquantity

Duetoimprovementsbeingmadec

onstantlyandcontinuously,theill

ustrationsanddescriptionsonthi

smanualarenotbinding

No.

Description

Unit

Data

Model

—

AIR XPRESS

OperatingPressure

psi

0-170

PressureSettingRange

psi

7-170

OverLoadPressure

psi

150

InputPowerSupply

VAC

230

+10%-15%

TotalPowerConsumption

1.5

ControllerDetails

—-

Display

—-

1.Type

—-

LCD

2.No.ofDigits

Nos

3.Features

—-

Unit & pressure display, function

select display, error signal and rolling

bar.

4. Resolution psi 1

MeasuringResolution

psi

±1

NumberofOperatingKeys

Nos

OperatingTemperature

DegC

0to55

OperatingVoltage

VAC

230

+10%-15%

Power

ElectricalProtection

—-

3A,fuse

CycleEndIndication–

Inflation/Deflation —- ContinuousBeepSignal

No.

Description

Unit

Data

Accuracy

±0.5%offullscale

LengthofOutletAirHose

LengthofPowercard

1.5

CompressorDetails

—-

Model

—-

VayuRAC2Hp

OperatingPressure

Kgf/cm2

Displacement

lpm

249

Motor

—-

1.Type

—-

SinglePhasePermanent

SplitCapacitor(PSC)

2.Rating

3.Voltage

VAC

230

+10%-15%

ElectricalProtection

—-

20A, 2P MCB

Mounting

—-

TankMounted

TankCapacity

Litre

OverallDimensionLXWXH

335 X 503 X 1037 ± 10mm

Weight

—-

95kg Approx

GADrawingNo.

—-

150330120

3. SCOPEOFSUPPLY

BuiltinCompressorcomprisingof

Cabinetcontainingmainelementsviz.compressorwithtank,SMPS

Board,ControllerPCB,MCB,solenoidvalves,pressersensor,Buzzeret

StandardAccessories

SpiralhoseAssembly10Mwithclip on connector,

3corecableof1.5mlong

4. INSTALLATION

- Don’tunpacktheequipmentunlessthesiteisreadyforinstallation.

- Theunitneedselectricalconnectionwith230volt(+10%-15%)AC

Singlephaseforfunctioning.Thepowercordwithofsuitablespecificat

ionissuppliedwiththisunit.

- Check/Filltheoilinthecompressorcrankcaseareasrecommended.

- Take outthe(PU tube)autodrain valveoutletto

theoutsideofthecabinet.

- Connecttheelectricalcablewiththemainpowersupply.

- Ensureproperearthingisgiven.

Note

Donotoverloadcompressorforalongperiodeventhoughitis

ofcontinuousrating,aswerecommendintermittentuseonly.

RECOMMENDEDOIL QTY

ELGIAIRLUBE 200ML

5. DESCRIPTIONOFCONTROLLERUNIT

5.1

DescriptionofLED:

OPERATING INSTRUCTION

Powering on the unit, the display will switch on as below:

1. Unit select

Device has four units that can be chosen by the user. kpa – psi –

bar - kgf

Unit set here will become default unit for following usage, do not

need to set unit each time.

Press【i】,【SET】will be shown on the LCD screen, and the

unit will be flashing.

Press 【+】or【-】to choose the unit.

Press【】to confirm.

2. Set OPS

Press【i】twice,【SET】and【OPS】will be shown on the LCD

screen, 【OPS】will be flashing.

Press 【+】or【-】to choose the OPS value.

Press【】to confirm. If OPS value is not zero, 【OPS】will be

displayed at the LCD screen.

3. Set the default pre-set pressure value

The default pressure value of 【】 is 15 psi/1 bar，【】is 30

psi/2.1 bar, The user can reset the value according to their

requirement, they can save the value for permanent use.

Press【】 or 【】，The default value of 【】 or 【】will show on

the screen.

Press【＋】or【－】to choose one.

Then press【】to confirm

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