Avdel 7241 Bedienungsanleitung

I n s t r u c t i o n M a n u a l

0724 type

07241-07242-07243-07244-07245

Hydro-Pneumatic Power Tool

Pass onto user to read and keep for reference

AIR PRESSURE Minimum - Maximum 5 - 7 bar 70 - 100 lbf/in2

INTENSIFICATION RATIO 50:1 @ 80 lbf/in2

S P E C I F I C A T I O N S F O R 0 7 2 4 I N TE N S I F I E R

S P E C I F I C A T I O N S F O R

0 7 2 4

T O O L

AIR PRESSURE Minimum - Maximum 5 - 7 bar 70 - 100 lbf/in2

FREE AIR VOLUME REQUIRED @ 5.5 bar / 80 lbf/in29 litres .32 ft3

STROKE 07241 / 4 / 5 Minimum 18.54 mm .73 in

07242 / 3 Minimum 15.9 mm .63 in

PULL FORCE @ 5.5 bar / 80 lbf/in210.20 kN 2250 lbf

CYCLE TIME Approximately 1 second

NOISE LEVEL 70.3 dB(A)

WEIGHT Without nose equipment 0.76 kg 1.7 lb

VIBRATION Less than 2.5 m/s28 ft/s2

■

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which

may be introduced after publication. For the latest information always consult Avdel.

General 2

Specific to 0724 Tool 3

General 4

07241 & 07244 Tool Dimensions / Selection 4-5

07242 & 07243 Tool Dimensions / Selection 6-7

07245 Tool Dimensions / Selection 8-9

Air Supply 10

Operating Procedure 10

Accessories 11

Fitting/Servicing 12

07241 & 07244 Components 13

07245 Components 14

07242 & 07243 Fitting/Servicing/Components 15-16

Regular Servicing 17-18

Service Kit 18

Maintenance - Tool and Intensifier 19-21

Tool General Assembly & Parts Lists 22-23

Intensifier General Assembly & Parts List 24-25

Priming Oil Details 26

Priming Procedure 26-27

Fault Diagnosis Table 28

CO N T E N T S

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

P R I M I N G

F A U L T D I A G N O S I S

SA F E T Y

This instruction manual must be read with particular attention to the following safety rules,

by any person installing, operating or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,

NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR

REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE

PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT

ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY

TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE

UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE

THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.

CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH

RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT

WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION

OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE

EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE

ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE

TOOL/MACHINE.

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT

HOSES ARE ALWAYS IN GOOD CONDITION.

In addition to the general safety rules opposite, the following specific safety points must also

be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. 07242

AND 07243 TOOLS SHOULD NOT BE OPERATED IF THE GUARD IS DAMAGED IN ANY

WAY.

CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO

CREATE A HAZARD.

07241& 07244 TOOLS MUST BE FITTED WITH AN UNDAMAGED PINTAIL DEFLECTOR

OR STEM CATCHER BEFORE OPERATING.

IF THE 07241 OR 07244 TOOL IS FITTED WITH A PINTAIL DEFLECTOR AND IS USED

IN THE VERTICAL NOSE DOWNWARD POSITION, THE PINTAIL DEFLECTOR SHOULD BE

ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER

PERSON(S) WORKING IN THE VICINITY.

THE INTENSIFIER RETAINING RING MUST BE ASSEMBLED WITH THE RETAINING

PLATE SPECIFIED.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY

THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION,

SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING GLOVES IF THERE

ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,

CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY

AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE

TRIGGER/LEVER TO AVOID INADVERTENT START UP.

EXCESSIVE CONTACT WITH HYDRAULIC OIL SHOULD BE AVOIDED. TO MINIMIZE THE

POSSIBILITY OF RASHES, CARE SHOULD BE TAKEN TO WASH THOROUGHLY.

The hydro-pneumatic 0724 type tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line

assembly in a wide variety of applications throughout all industries.

The 07241 and 07244 fitted with pin tail deflectors are the standard tools. A stem catching or full vacuum extraction option is available

for the 7241 (see page 11). The 07244 tool has forward stem ejection nose equipment fitted when supplied as a complete tool. It is

also possible to order just the base tool part number 07241-00200 which will not be fitted with a nose assembly.

The 07245 is fitted with vacuum stem extraction and a stem catcher as standard. It is possible to order the base tool only, part number

07245-00200, which is shown on page 22.

The base tool part number for the other two tools of this type, the 07242 and 07243, is 07242-00200 shown on page 22.

IN T E N T O F U S E

07241 TOOL SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Al. Alloy/L.Flange

Steel

Al. Alloy & Steel

Al. Alloy

Stainless Steel

St.Steel & Titanium

Al. Alloy

Al. Alloy oversize

St.Steel & Titanium

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al. Alloy

Al. Alloy oversize

Al. Alloy

Stainless Steel

Al. Alloy

Steel

AVEX

Snap head

& 120°csk

head except

07241-00024

large flange

only

MONOBOLT *

BULBEX

AVSEAL

TLR

AVINOX

BE11 & BE61

AVDEL

Snap head

& 100°csk

& 120°csk

MBC

Universal head

& 100°csk

AVIBULB

Low profile

T-LOK

Snap head

* Protruding head & 100°csk

1/8

3mm

5/32

3/16

5/32

3/16

5/32

3/16

4mm

5mm

6mm

6.5mm

7mm

3/16

1/8

5/32

3/16

1/8

5/32

3/16

1/8

3/16

1/8

5/32

3/16

4.3mm

3/16

07241-00001

07241-00002

07241-00008

07241-00021

07241-00006

07241-00008

07241-00009

07241-00015

07241-00022

07241-00015

07241-00016

07241-00023

07241-00024

07241-00026

07241-00031

07241-00008

07241-00015

07241-00009

07241-00016

07241-00064

07241-00074

07241-00065

07241-00075

07241-00066

07241-00076

07241-00062

07241-00072

07241-00067

07241-00077

07241-00058

07241-00008

07241-00015

07241-00027

07241-00003

07241-00005

07241-00028

07241-00010

07241-00012

07241-00029

07241-00019

07241-00030

07241-00051

07241-00054

07241-00045

07241-00046

07241-00052

07241-00055

07241-00053

07241-00047

07241-00008

07241-00015

07241-00027

07241-00015

07241-00014

07241-00015

07241-00014

07241-02000

07241-02100

07241-02600

07241-03300

07241-02500

07241-02600

07241-02700

07241-03000

07241-03400

07241-03000

07241-03100

07241-03500

07241-03600

07241-03700

07241-04200

07241-02600

07241-03000

07241-02700

07241-03100

07241-05000

07241-05500

07245-03100

07245-04100

07245-03200

07245-04200

07241-04900

07241-05400

07245-03400

07245-04400

07241-04800

07241-02600

07241-03000

07241-03800

07241-02200

07241-02400

07241-03900

07241-02800

07241-02900

07241-04000

07241-03200

07241-04100

07241-04300

07241-04600

07241-06800

07241-06900

07241-04400

07241-04700

07241-04500

07241-07000

07241-02600

07241-03000

07241-03800

07241-03000

07241-07100

07241-03000

07241-07100

3.3

12.9

3.3

11.4

3.3

10.0

4.1

3.3

4.1

3.3

11.4

10.0

4.5

6.7

4.5

6.7

5.3

7.2

5.3

7.2

5.3

7.2

4.1

3.3

2.5

3.3

2.5

4.7

4.8

4.7

4.9

5.0

3.3

10.0

3.3

10.0

Standard

Extended

Standard

Hd. Forming

Standard

Extended

Standard

Hd. Forming

Standard

Extended

Hd. Forming

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

Standard

Extended

58.4

6 1

58.4

.130

.510

.130

.450

.130

.395

.160

.162

.130

.160

.130

.450

.395

.177

.264

.179

.264

.208

.283

.208

.283

.208

.283

.160

.130

.100

.130

.100

.185

.190

.185

.192

.196

.130

.395

.130

.395

2.4

2.3

2.4

2.3

2.4

2.3

2.4

2.3

2.4

2.2

2.4

2.2

2.4

2.3

2.4

2.3

B (in)

NOSE TIP TYPE

07241 & 07244 - FIXED NOSE ASSEMBLIES

The 07241 and 07244 are both fitted with fixed straight nose assemblies suitable where access is unrestricted. 07241 tools eject spent

stems through the rear of the pistol whilst the type of nose assemblies fitted to 07244 tools results in forward stem ejection.

Use the selection charts below and opposite to select a complete 07241 or 02744 tool which will include the correct nose assembly for

a selected fastener. For details of Nose Assemblies see pages 12 and 13.

‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.

07244 TOOL SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

AVEX

Snap head

& 120°csk

AVINOX

BE11 & BE61

BULBEX

AVIBULB

Low profile

1/8

5/32

3/16

1/8

5/32

3/16

5/32

3/16

1/8

5/32

3/16

07241-00001

07241-00002

07241-00001

07241-00003

07241-00001

07241-00004

07241-00005

07241-00001

07241-00003

07241-00004

07241-00005

07244-02001

07244-02200

07244-02001

07245-02200

07244-02001

07244-02300

07244-02800

07244-02001

07245-02200

07244-02300

07244-02800

Standard

3.55

3.43

3.05

6.35

3.55

3.43

3.05

3.43

3.05

3.55

.140

.135

.120

.250

.140

.135

.120

.135

.120

.140

B (in)

NOSE TIP TYPE

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

2.4

149

5.86

204

8.03

201

7.9

358

14.1

130

5.1

2134

91.9

3.61

2.2

'B'

'C'

'A' Ø

6.4 (.25)

360°rotation

about centre line

07242 - STRAIGHT SWIVEL NOSE ASSEMBLY

The 07242 tool is fitted with a “straight” swivel type of nose assembly for use on applications with restricted access.

It will place all the fasteners listed in the selection table below. Use this table to select a complete 07242 tool which will include the

correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 15 and 16.

‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.

07242 TOOL SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Stainless Steel

Al. Alloy

Al. Alloy oversize

St.Steel & Titanium

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al.Alloy/St.Steel

Al. Alloy oversize

Al.Alloy/St.Steel

Al. Alloy oversize

Al. Alloy

AVEX

Snap head

& 120°csk

BULBEX

AVSEAL

AVINOX

BE11 & BE61

AVDEL

Snap head

& 100°csk

& 120°csk

MBC

Universal head

& 100°csk

1/8

5/32

3/16

4mm

5mm

1/8

5/32

1/8

5/32

3/16

1/8

5/32

3/16

07242-00004

07242-00005

07242-00006

07242-00064

07242-00065

07242-00074

07242-00075

07242-00005

07242-00006

07242-00014

07242-00017

07242-00024

07242-00015

07242-00018

07242-00016

07242-00019

07242-00023

07242-00051

07242-00054

07242-00052

07242-00055

07242-00053

07345-03000

07345-03100

07345-03200

07494-06000

07494-06100

07494-07000

07494-07100

07345-03100

07345-03200

07345-03300

07494-03600

07494-03000

07345-03400

07494-03700

07345-03500

07494-03700

07494-03400

07345-04000

07345-04300

07345-04100

07345-04400

07345-04200

7.87

6.35

7.62

7.87

5.08

6.6

8.13

5.08

4.75

6.35

7.92

Standard

Short

Extended

Short

Extended

Standard

3.81

1.95

4.11

2.00

4.11

3.81

1.17

3.81

.84

.25

1.27

2.4

.310

.250

.300

.310

.200

.260

.320

.200

.187

.250

.312

.150

.077

.162

.079

.162

.150

.046

.150

.033

.010

.050

.094

B (in)

NOSE TIP TYPE

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

The 07243 tool is fitted with a “right angle” swivel type of nose assembly for use on applications with no direct access to the fixing

point.

It will place all the fasteners listed in the selection table below. Use this table to select a complete 07243 tool which will include the

correct nose assembly for a selected fastener. For details of Nose Assemblies see pages 15 and 16.

‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.

07243 - RIGHT ANGLE SWIVEL NOSE ASSEMBLY

07243 TOOL SELECTION

FASTENER NOSE (see drawing opposite for A & B)

MATERIAL/DETAILØ

COMPLETE

TOOL PART Nº

NOSE ASSY PART NºA (mm)

NAME & HEAD B (mm) A (in)

Al. Alloy

Steel

Al. Alloy

Steel

Al. Alloy

Stainless Steel

Al. Alloy

Al. Alloy oversize

St.Steel & Titanium

Al. Alloy

Al. Alloy oversize

Al. Alloy

Al. Alloy oversize

Stainless Steel

Al.Alloy/St.Steel

Al. Alloy oversize

Al.Alloy/St.Steel

Al. Alloy oversize

Al. Alloy

AVEX

Snap head

& 120°csk

BULBEX

AVSEAL

AVINOX

BE11 & BE61

AVDEL

Snap head

& 100°csk

& 120°csk

MBC

Universal head

& 100°csk

1/8

5/32

3/16

4mm

5mm

1/8

5/32

1/8

5/32

3/16

1/8

5/32

3/16

07243-00004

07243-00005

07243-00006

07243-00064

07243-00065

07243-00074

07243-00075

07243-00005

07243-00006

07243-00014

07243-00017

07243-00024

07243-00015

07243-00018

07243-00016

07243-00019

07243-00023

07243-00051

07243-00054

07243-00052

07243-00055

07243-00053

07346-03000

07346-03100

07346-03200

07495-06000

07495-06100

07495-07000

07495-07100

07346-03100

07346-03200

07346-03300

07495-03600

07495-03000

07346-03400

07495-03700

07346-03500

07495-03800

07495-03400

07346-04000

07346-04300

07346-04100

07346-04400

07346-04200

7.87

6.35

7.62

7.87

5.08

6.6

8.13

5.08

4.75

6.35

7.92

Standard

Short

Extended

Short

Extended

Standard

3.81

1.95

4.11

2.00

4.11

3.81

1.17

3.81

.84

.25

1.27

2.4

.310

.250

.300

.310

.200

.260

.320

.200

.187

.250

.312

.150

.077

.162

.079

.162

.150

.046

.150

.033

.010

.050

.094

B (in)

NOSE TIP TYPE



2.06

2.19

1.26

7.6

2.93

360°rotation

about centre line

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

163

6.4

8.03

358

14.1

223

8.8

07245 - VACUUM EXTRACTION

The 07245 fitted with both vacuum extraction and a stem catcher unit is fitted with a fixed straight nose assembly for use where access

is unrestricted.

Use the selection chart, opposite, to select a complete 07245 tool which will include the correct nose assembly for a selected fastener.

For details of Nose Assemblies see pages 12 & 13.

‘A’ and ‘B’ dimensions will help you assess the accessibility of your application.

Dimensions shown in bold are millimetres.

Other dimensions are in inches.

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