Aventics HF03 Bedienungsanleitung

Operating Instructions

1987765492/08.2014, Replaces: 06.2002, EN

Double Multiple Plug Connector

HF03 / HF02

English

Contents

AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 3

English

Contents

1 Notes on safety .................................................................. 5

2 System architecture .......................................................... 6

2.1 Construction and design............................................................... 7

2.2 Function............................................................................................. 7

2.3 I/O connections ............................................................................... 7

3 Installation ......................................................................... 8

3.1 HF 03 mounting............................................................................... 8

3.2 HF 02 mounting............................................................................... 9

3.3 Marking and identification .........................................................10

3.4 Electrical connection ...................................................................10

3.4.1 M12×1 connections .................................................................... 11

3.4.2 Multiple plug connection for I/O modules ........................... 12

3.5 Making connections .....................................................................13

4 Testing and start-up ........................................................ 14

4.1 Testing .............................................................................................14

4.2 Start-up ...........................................................................................14

5 Conversion and extension .............................................. 14

5.1 Adding passive I/O modules......................................................14

6 Characteristics, service parts and accessories ........... 15

6.1 Characteristics ..............................................................................15

6.2 Service parts and accessories .................................................16

Notes on safety

AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 5

English

1 Notes on safety

Please observe the notes on safety.

This valve system may only be used for industrial applications.

Installation may only be performed in a voltage-free and pressure-

free state and only by a qualified technician.

In order to avoid accidents, electrical start-up is to be carried out

only in a pressure-free state.

Please familiarise yourself thoroughly with the contents of the

operating instructions before installing the valve system and

connecting it to the compressed air or electrical systems.

Validity These operating instructions apply to:

WThe passive I/O modules in conjunction with the series HF 03 /

HF 02 valve system with a double multiple plug connector.

WARNING

Ground the valve system. Please observe the following standards when installing the

system: VDE 0160 (DIN EN 50178) and VDE 0100

Do not put the valve system into operation before it is completely assembled as well as

correctly wired and tested.

NOTICE

Before connecting or disconnecting the plugs, switch off the operating voltage to prevent

damage to the electrical system.

If the valve system is occupied completely by components, or subject to continuous loading

of the solenoids, be sure to provide adequate exchange of air, or air cooling.

System architecture

6AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

2 System architecture

The versatility and flexibility of this valve system enables

AVENTICS to support your automation tasks. The valves are

completely assembled and tested according to your requirements;

the electrical connection is made via multiple plug connectors.

I/O modules are in- stalled in the system as per your

specifications. The valve system in the local or external pilot

control versions is then ready for use. Its modular construction

allows existing systems to be expanded or converted at any time.

The valve system's operating instructions are composed of

individual components.

Fig. 1: System architecture

II I

Valve metsys s with

bus coupler:

– Series HF 03 / HF 02

– Bus couplers

series CMS

type M-Design:

PROFIBUS-DP

INTER BUS

DeviceNet

CANopen

– I/O modules

– Power module

– AS-Interface Master

Valve systems with a

multiple plug connector:

– Series HF 03 / HF 02

– Bus couplers

series BDC

type V-Design:

PROFIBUS-DP

INTERBUS

DeviceNet

CANopen

type A-Design:

AS-Interface

– Modules

series DDL

type V-Design:

DDL / DDL-E

Valve systems

with

double multiple

plug connector:

– Series HF 03 /

HF 02

– I/O modules

(passive)

BDC = Bus Direct Control

DDL = Drive & Diagnostics Link

CMS = Central Mounted System

System architecture

AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 7

English

2.1 Construction and design

valve system with

double multiple plug

connector and passive

I/O modules

The HF 03 / HF 02 valve system is composed of the following

components depending on the order:

Wright end plate for connecting the pneumatics,

Wvalve in expansion levels for 1 to 16 valves,

Wadapter plate for the pneumatic connection,

Wmultiple plug connector, double,

WI/O modules, passive (4 maximum),

Wleft side cover.

2.2 Function

M12×1 connections for

passive I/O modules

The passive I/O module makes it possible to connect a sensor or

an actuator to each of the eight M12×1 connections. Up to 32

sensors/actuators are possible per valve system with multiple

plug connector at a maximum of 4 I/O modules. The switching

state is displayed by a yellow LED on each I/O connection.

Multiple plug

connector II for

passive I/O modules

The M12×1 I/O connections are internally connected to the

multiple plug connector II. They are connected to the PLC via

mating plug II. See figure 2 and 3.

LED display for the

supply voltage

The supply voltage's presence is shown by a green LED.

2.3 I/O connections

I/O connection M12×1 Sensor/actuator connection, 8× connection socket with internal

M12×1 thread, for 4 or 5-pin plug

Accessories M12×1 mating plug

Multiple plug

connector II

I/O module connection to the controls

Accessories Mating plug II

Marking On the I/O module beneath each M12×1 connection

Installation

8AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

3 Installation

3.1 HF 03 mounting

Dimensions The valve system can be mounted in any desired position with 4

screws (e.g. M6) or placed on a DIN rail,

DIN EN 50022, 35 × 15.

Fig. 2: HF 03 dimensioned drawing

n = number of valve positions

View A

View C

View B

Mating plug

on multiple

plug connector

PE connection

Mating plug

on multiple

plug connector

II I

C = ~122 for cable

with Ø 9.0

C = ~132 for cable

with Ø 15.5

IO 1

Installation

AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB 9

English

3.2 HF 02 mounting

Dimensions The valve system can be mounted in any desired position with 4

screws (e.g. M6) or placed on a DIN rail,

DIN EN 50022, 35 × 15.

Fig. 3: HF 02 dimensioned drawing

View A

View B

Mating plug

on multiple

plug connector

Mating plug

on multiple

plug connector

II I

C = ~122 for cable

with Ø 9.0

C = ~132 for cable

with Ø 15.5

IO 1

n = number of valve positions

PE connection

Installation

10 AVENTICS | HF03 / HF02 | 1987765492–BDL–001–AB

3.3 Marking and identification

I/O module, passive The I/O connections are inscribed directly on the I/O modules.

Fig. 4: I/O module, passive

3.4 Electrical connection

M12×1 connections for

passive I/O modules

The passive I/O module makes it possible to connect a sensor or

an actuator to each of the eight M12×1 connections. Up to 32

sensors/actuators are possible per valve system with multiple

plug connector at a maximum of 4 I/O modules.

LED display for M12×1

connections

The switching state is displayed by a yellow LED on each M12×1

connection.

Numbering the M12×1

connections

The M12×1 connections are numbered from 0 to 7. See figure 4.

Method for counting

the I/O modules

The maximum of 4 I/O modules are counted starting with the first

I/O module next to the multiple plug connector II. This I/O module

is marked as IO 1 according to the plug assignment count. See

figure 2 and 3.

Multiple plug

connector II for I/O

modules

The I/O connections are internally connected to the multiple plug

connector II. They are connected to the PLC via mating plug II. See

figure 2 and 3.

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