Avery Dennison AP4.4 Fehlerbehebungshandbuch

09/09 Rev. 5.03-01 USER / SERVICE MANUAL

AP4.4 – AP5.4

Specifications

Device Types, Application .............................2

AP4.4 ........................................................ 2

AP5.4 ........................................................ 2

Options ...................................................... 3

Technical Specifications ............................... 4

Dimensions ............................................... 4

Performance Data ..................................... 4

Label Stock ............................................... 8

Thermotransfer Ribbon ............................. 9

Connections, Interfaces ............................ 9

Electronic Configuration .......................... 10

Specifications only for AP5.4 dispenser /

AP5.4 Internal rewinder .......................... 10

Environmental Conditions ....................... 10

Test Marks .............................................. 10

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Device Types, Application

AP4.4

•Monotone printing of label stock for thermal and thermotransfer processes

•Printing on different materials, e.g. cardboard or self-adhesive labels

•Processing roll and fan-folded material

•Resolution: optionally 203 or 300dpi

•Print speed up to 200mm/sec (8”/s)

•Print width up to 105mm

•Interfaces: RS-232, USBCentronics, and connection for foot switch

AP5.4

The AP5.4 is available in 3 versions, which additionally offers the following

equipment features:

•Basic

Like the AP4.4, but additionally equipped with the following: Keyboard

connection, slot for CF card, Ethernet port

The following options can be integrated:

– Reflex sensor

– I/O board

•Peripheral

Like the AP5.4 basic, but with capability to add the following extra option:

– External cutter

– External rewinder

– Internal rewinder

•Peripheral with internal winder

Like the AP5.4 peripheral with additional built-in internal rewinder. In con-

nection with an optional dispensing edge, this printer can also be used as

a dispenser.

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Options

The optional features – with the exception of the foot switch – can only be in-

tegrated into the AP5.4.

Internal Options …should be factory-fitted or installed by a service engineer:

•Reflex Sensor Kit: Light barrier fitting that apart from the transmission sen-

sor, also contains a reflex sensor.

•Label sensor for short labels. Recommended for label length < 30mm.

•Internal rewinder kit: To retrofit the internal rewinder; contains the rewinder

as well as the driver board and material guide

•I/O board: RS-422/485 interface, signal interface

•Contact brush for narrow label web (< 30mm); recommended for AP5.4

with „Rewinder 2000“.

External Options …do not require any special alterations to the printer, however, the printer

must be prepared for the use of peripheral devices:

•Cutter

•Rewinder for material rolls with 38mm (1.5”), 75mm (3”) or 100mm (4”)

cores („Rewinder 2000“)

•Keyboard for offline operation

•Foot switch for foot-operated label dispensing (printer must additionallybe

equipped with an I/O board)

•Dispensing edge (only for dispensing versions)

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Technical Specifications

Dimensions

[1] Dimensions of the AP4.4 and AP5.4.

H x W x D: 272 x 260 x 462mm

Weight

Performance Data

Print Technology Thermodirect and thermotransfer printing

Printer Head Type •“Flat Head” type (ceramic thin film flat head)

•8.0dot/mm (203dpi): Kyocera KPA 104

•11.8dot/mm (300dpi): Kyocera KPA 106

Printhead

Characteristics

B/W

T/D

Printer Weight

AP4.4 14kg

AP5.4 basic / peripheral 14kg

AP5.4 dispenser / internal rewinder 16kg

[Tab. 1] Printer weight

Printer Resolution

dot/mm

Resolution

dpi

Printspeed

mm/s

Printspeed

inch/s

Max. print-

width / mm

AP4.4 8.0

11.8

203

300

50-200

50-150

2-8

2-6

104

105

AP5.4 8.0

11.8

203

300

50-200

50-150

2-8

2-6

104

105

[Tab. 2] Important printhead data.

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Punch sensor Transmission sensor, adjustable from the left side about half of the material

width (0-60mm) [2].

Reflex sensor •The reflex sensor for AP5.4 is optionally available (for reflex marks on the

material underside)

•Adjustable from the left side about half of the material width (6-66mm)

•The dark/light change at the reflex sensor is taken as the label beginning

(= end of the reflex mark)

[2] Measures and setting range of the punch / reflex mark.

Max. print length The maximum print length depends on the following:

•Printer type

•Printer resolution

•Firmware version

•Parameter settings (e.g. SYSTEM PARAMETERS > Free store size)

Zero line Offset of the material zero line to the print zero line: 1mm

Fonts •17 Fixsize fonts , including OCR-A and OCR-B

•3 scalable fonts (Speedo fonts)

•Truetype fonts are supported

•Optionally can Truetype, Speedo and Fixsize fonts be stored on a CF-card

Modifying Fonts •Up to factor 8 scaling in x/y direction

•Rotation by 0, 90, 180 and 270 degrees

Sensor type Setting range

(Size c) Punch length

(Size b) Punch width

(Size a)

Transmission sensor

(Standard) 0–60mm 0,8–14mm min. 4mm

Reflex-sensor

(optional) 6–66mm 4mm

(recommended) 12mm

(recommended)

[Tab. 3] Required punch measures.

Z0211.cdr

Punch / Reflex markPunch sensor Label web

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Impression accuracy

[3] The impression accuracy depends on the print position on the label: the longer the distance to the gap

is, the lower is the impression accuracy. The maximum impression accuracy is at the gap position with

+/- 1mm.

Reading examples:

A: Print positioin 1 is located 50mm behind the gap position. The maximum

possible deflection from the theoretical print position is +/- 1.5mm.

B: Print positioin 1 is located 250mm behind the gap position. The maximum

possible deflection from the theoretical print position is +/- 3.5mm.

¯Those values are empirical for typical applications with common label

stock / foil combinations. Since the deflection of the print position strongly

depends on the applied label stock / foil combination, it can turn out higher if

unfavorable combinations are used.

Image formats BMP, PCX, JPEG, TIFF, GIF, Easy Plug logos

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Bar codes

All bar codes scalable in 30 different width and in the height.

2-dimensional

bar codes

GS1 Databar & CC

bar codes Reduced Space Symbology (GS1 Databar) und Composite Component (CC)

bar codes:

Codabar Code 128 A, B, C

Code 128 Code 128 UPS

Code 128 pharmacy ITF

Code 2/5 matrix MSI

Code 2/5 interleaved EAN 13 add-on 2

Code 2/5 5-line EAN 13 add-on 5

Code 2/5 interleaved ratio 1:3 EAN 128

Code 2/5 matrix ratio 1:2,5 Postcode (guide and identity code)

Code 2/5 matrix ratio 1:3 UPC A

Code 39 UPC E

Code 39 extended Code 93

Code 39 ratio 2,5:1

Code 39 ratio 3:1

Data Matrix Code (code according to ECC200)

Maxi Code

PDF 417

Codablock F

Code 49

GS1 Databar-14 UPC-A + CC-A/CC-B

GS1 Databar-14 truncated UPC-E + CC-A/CC-B

GS1 Databar-14 stacked EAN 13 + CC-A/CC-B

GS1 Databar-14 stacked omnidirectional EAN 8 + CC-A/CC-B

GS1 Databar limited UCC/EAN 128 + CC-A/CC-B

GS1 Databar expanded UCC/EAN 128 + CC-C

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Label Stock

Material Types Thermodirect material, thermotransfer material, synthetic ribbons: PE, PP,

PVC, PA in rolls or fan-folded.

Material Thickness Self-adhesive labels: 60- 160g/m2

Cardboard labels: max. 240g/m2

Material Width

Label Length •Normal printing: 5mm up to max. print length

•Dispensing: 30-200mm

•Dispensing with optional punch sensor for short labels: 5-200mm

Gap size Gap size between the labels on the backing material:

•min.: 1.0mm

•max.: Label length-15mm

Label Roll •Winding Direction: Labels facing inward or outward, internal rewinder: la-

bels facing outwards

•Roll diameter:

•Corediameter:38.1mm(1.5“),76.2mm(3“) oder 101.6mm(4“); coreswith

76.2 (3“) or 101.6mm (4“) can be applied with the core adapter supplied

with the printer.

•Material width: 12 to 120mm, for dispenser version: 15 to 110mm

Printer type / Application Material width

AP4.4, AP5.4 basic, AP5.4 peripheral 15-120mm

AP5.4 with internal rewinder 15-120mm

AP5.4 dispenser 30-110mm

AP5.4 dispenser,if afootswitchis used insteadof thelabel

sensor to trigger the printer 15-110mm

[Tab. 4] Admissible material width of the different printer types.

Roll / Conditions Roll Ø

Label roll for normal printing operation max. 210mm

Label roll for dispensing operation (with 100mm core-Ø) max. 190mm

Take-up roll for winding/dispenser operation max. 125mm

[Tab. 5]Diameter of material and winding roll

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

Thermotransfer Ribbon

Ribbon Roll •WindingDirection:Colour-sidepreferablyrolledinwards(coloursidefacing

outwards can be used)

•Roll measurements:

Connections, device data

Protection class I

Mains Voltage 100-240V (AC)

Mains Frequency 50-60Hz

Power Consumption •Max. 250W

•In standby mode depending on the equipment 30-40W

Current Consumption max. 3.2A

Interfaces

External Ø max. 80mm

Core Ø 25mm (1”)

Width 25-114mm

Length max. 500m

Interface AP4.4 AP5.4 Details

Centronics X X Bi-directional; conforms with

IEEE 1284; nibble mode;

connector at the printer: type C

RS-232 X X

Baud: 1200-115200, 8- bit;

suitable connection cord: 1:1

D-Sub 9 extension lead (connec-

tor-jack)

RS-422/485 O Baud: 1200-115200, 8- bit

Ethernet X 10/100BaseTwithTCP/IP,LPD,

RawIP printing, DHCP, HTTPD,

FTPD, SNMP

USB slave V1.1 X X

Transmissionrate12Mbps.Ifthe

printer is connected to a host run-

ning under Windows, the hosts

OS will search for a matching

printer driver.

Keyboard Connector X PS/2

Connector for Additio-

nal Devices X

[Tab. 6] X=present; O=optionally available

09/09 Rev. 5.03-01 USER / SERVICE MANUAL Specifications

AP4.4 – AP5.4

You can find detailed information on the interfaces in the Service Handbook,

under the “Service Electronics” headingin the section on “CPU Boards”, “Plug

Connectors”.

Electronic Configuration

Specifications only for AP5.4 dispenser /

AP5.4 Internal rewinder

•Speed, while the rewinding-Ø is calculated: 75mm/s (3“/s)

•Speed, while the material is fed back: 75mm/s (3“/s)

•Distance dispensing edge - print zero line: 25mm

•Distance punch sensor - print zero line: 71mm

•Max. admissible outer diameter of the rewoundbacking paper roll: 120mm

Environmental Conditions

OperatingTemperature 4 to 38°C

Storage Temp. -4 to 60°C

Relative Humidity 30-85% (non-condensing)

Protection category IP 21

Noise 70dB(A)

Characteristic AP5.4 AP4.4 AP4.4 RoHS a)

a) RoHS conform printer - is built approx. from 08/2006 on.

Processor 32-bit IDT with 32-bit data bus

SDRAM 16MB 8MB 16MB

ROM 4MB Flash 2MB Flash 4MB Flash

Plug-in Cards A slot for Compact

Flash cards of type T1

with up to 64MB -- --

Real-time Clock Present;printout ofdate

and time possible -- --

Control Panel 4 buttons; LCD graphics display with 122x32 pixels; typi-

cally used to display two text lines with 16 characters each.

[Tab. 7] Electronic Configuration

Andere Handbücher für AP4.4

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