Axminster Trade AT2552BE Bedienungsanleitung

AT2552BE

Bandsaw

AT&M: 21/011/2018

BOOK REF: 105672

Code 700356

Original Instructions

Index of Contents

EU Declaration of Conformity

EU Declaration of Conformity 02

What’s Included 03-04-05

General Instructions for 230V Machines 06

Speciﬁcation 07

Main Assembly 07-08-09-10-11-12-13-14

Machine Footprint 14

Illustration and Parts Description 15-16-17-18-19-20

Setting Up the Saw 21-22-23-24-25

Electro-magnetic Motor Brake Switch 26

Operating Instructions 27

Changing the Saw Blade 28-29

Maintenance 29-30

Exploded Diagrams/Lists 31-32-33-34-35-36-37-38-39-40-41

Wiring Diagram 42

Notes 43

The symbols below advise the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Eye protection

should be worn

Ear protection

should be worn

HAZARD

Dust mask

should be worn

Cert No: SBW-3501BS

Axminster Tools & Machinery Ltd

Axminster Devon

EX13 5PH UK

axminster.co.uk

Type Bandsaw

Model AT2552BE conforms to the machinery example for which the

EC Type-Examination Certiﬁcate No BM50309398

has been issued by OAV Equipment & Tools, Inc.

at: No. 96, Wucuo 1st st., 43641 Qingshui Dist.,Taichung City,Taiwan, R.O.C.

and complies with the relevant essential health and safety requirements.

2006/42/EC

2006/95/EC

06/42/EC - Annex I/05.2006

EN 1807-1:2013

declares that the machinery described:-

This machine complies with the following directives:

EU Declaration of Conformity

Signed

Andrew Parkhouse

Operations Director Date: 27/04/2015

What’s Included

Please read the Instruction Manual prior to using your new machine; as well as the operating procedures for your new

machine, there are numerous hints and tips to help you to use the machine safely and to maintain its efﬁciency and prolong its

life.Keep this Instruction Manual readily accessible for any others who may also be required to use the machine.

Quantity Item Model Number AT2552BE

1 Industrial Bandsaw

Bandsaw Blade 2,552mm (100.1/2”) long, mounted on saw but not tensioned.

1 Cast Iron Table 1

Stand Assembly:

2 Stand Supports 2

2 Stand Support Brackets 3

Fence Assembly: Bags Comprising:

1 Front Fence Rail with Scale 41 Mitre Fence 17

1 Rear Fence Guide Rail 52 Clamping knobs with

1 Fence 6M8 threads 18

1 Fence Clamp Assembly with 1 M8 x 80mm Bolt & M8 Nut 19

Magnifying Glass 78 M6 Flat Washers 20

1 M8 Lift and Shift Handle 82 M4 Nuts 21

1 M8 Threaded Lever 98 M6 Shoulder Nuts 22

1 Threaded ‘T’ Slot Insert 10 8 M8 Shoulder Nuts 23

2 M6 x 20mm Threaded Bolts 11 2 Domed Head Phillips Screws 24

2 M6 x 16mm Caphead Bolts 12 8 M6 x 16mm Bolts 25

1 M8 Large Washer 13 8 M8 Coach Bolts 26

2 M6 Small Washers 14

2 Spring Washers 15

1 M8 Nut 16

1 User Manual

What’s Included

1098

15 14 13

1211

20 21 22 23 24 25 26

General Instructions for 230V Machines

The following will enable you to observe good working

practices, keep yourself and fellow workers safe and maintain

your tools and equipment in good working order.

WARNING!! KEEP TOOLS AND EQUIPMENT

OUT OF REACH OF YOUNG CHILDREN

Mains Powered Tools

• Tools are supplied with an attached 16 Amp plug.

• Inspect the cable and plug to ensure that neither are

damaged. Repair if necessary by a suitably qualiﬁed person.

• Do not use when or where it is liable to get wet.

Workplace

• Do not use 230V a.c. powered tools anywhere

within a site area that is ﬂooded.

• Keep machine clean.

• Leave machine unplugged until work is about to

commence.

• Always disconnect by pulling on the plug body

and not the cable.

KEEP WORK AREA AS UNCLUTTERED AS IS PRACTICAL.

UNDER NO CIRCUMSTANCES SHOULD CHILDREN BE

ALLOWED IN WORK AREAS.

•Carry out a ﬁnal check e.g. check the cutting tool

is securely tightened in the machine and the correct

speed and function set.

•Ensure you are comfortable before you start work,

balanced, not reaching etc.

•Wear appropriate safety clothing, goggles, gloves,

masks etc.Wear ear defenders at all times.

•If you have long hair wear a hair net or helmet to

prevent it

being caught up in the rotating parts of the machine.

•Consideration should be given to the removal of rings and

wristwatches.

•Consideration should also be given to non-slip

footwear etc.

•If another person is to use the machine, ensure they are

suitably qualiﬁed to use it.

•Do not use the machine if you are tired or distracted

•Do not use this machine within the designated safety areas

of ﬂammable liquid stores or in areas where there may be

volatile gases.

•Check cutters are correct type and size, are undamaged

and are kept clean and sharp, this will maintain their

operating performance and lessen the loading on the

machine.

•OBSERVE…. make sure you know what is happening

around you and USE YOUR COMMON SENSE.

Speciﬁcation

Code 700356

Model AT2552BE

Rating Trade

Power 750W 230V 1ph

Blade Speed 800m/min

Blade Length 2,552mm(100.1/2”)

Blade Width Min/Max 3mm(1/8”)/19mm(3/4”)

Max Width of Cut 340mm

Max Depth of Cut 200mm

Table Size 495 x 360mm

Table Height on Stand 1,060mm

Table Tilt -10° to +45°

Table Height 490mm

Dust Extraction Outlet 100mm

Overall L x W x H 445 x 610 x 1,753mm

Weight 85kg

Main Assembly

Your bandsaw is 90% assembled in order to reduce the

footprint of the machine for packaging, several items are

dismounted from the machine and need to be re-afﬁxed.

WARNING! THE BANDSAW IS A HEAVY PIECE

OF MACHINERY,WE STRONGLY ADVISE YOU GET THE

ASSISTANCE OF ANOTHER PERSON

OR USE SOME SORT OF LIFTING DEVICE,

(HOIST, ENGINE CRANE), BEFORE YOU

ATTEMPT TO LIFT OR MOVE THIS MACHINE!

HAVING UNPACKED YOUR ACCESSORIES

PLEASE DISPOSE OF ANY UNWANTED

PACKAGING PROPERLY.THE POLYTHENE

AND CARD IS RECYCLABLE.

Stand Assembly

Fig 01

You will require the stand supports (02), stand support

brackets (03), M6 bolts (25), M6 shoulder nuts (22) and M6

ﬂat washers (20), see ﬁg 01.

Step 1 Line up the ﬁrst two pre-drilled holes in the support

bracket (03) with the holes to one side of the support stand

(02) and secure using the M6 bolts, washers and nuts (20-22-25),

see ﬁg 2. Repeat for the remaining stand and bracket.

NOTE: Make sure the support backets (03) are the correct

way round, otherwise the remaining holes in the stand

assembly will not line up.

Fig 02

Continues Over....

Main Assembly

Step 2 Line up the remaining holes in the two parts of

the assembly and secure using the remaining M6 bolts,

washers and nuts (20-22-25), securely tighten all ﬁxing, see

ﬁgs 03-04.

Fig 03

Fig 04

Fig 05

Mounting the Bandsaw

Lift the saw on to the stand and line up the pre-drilled holes,

see ﬁg 05, secure using the eight M8 coach bolts (26) and M8

shoulder nuts (23), see ﬁg 06.

WARNING!! WHEN MOUNTING THE UNIT,

WE STRONGLY ADVISE YOU GET THE

ASSISTANCE OF ANOTHER PERSON

BECAUSE THE BANDSAW IS HEAVY .

Fig 06

Mounting the Emergency Stop Assembly

Step 1 Locate the two domed head Phillips screws (24) and M4

nuts (21), see ﬁg 07. loosen the four Phillips screws from the

front of the emergency stop housing and very carefully open

the outer cover, see ﬁg 08.

Fig 08

Fig 07

Main Assembly

Step 2 Line up the two elongated holes in the rear of the

emergency stop housing with the two pre-drilled holes to the

front of stand, insert one of the domed Phillips screw through

the housing and while holding it in place screw on the M4 nut

(21) and ﬁnger tighten. Repeat for the opposite side then fully

tighten the ﬁxings, see ﬁgs 09-10-11.

Step 3 Carefully replace the outer housing and tighten the four

Phillips screws, see ﬁg 12.

Phillips screw driver

Elongated hole

Phillips screw

Fig 09-10-11-12

Pre-drilled holes

Mounting the Table

The saw table can be ﬁtted without removing the blade.

However, if you would feel more comfortable not having to

manoeuvre the table around the blade (the table is quite

heavy), remove the blade by opening the top and bottom

covers, release the tension on the blade by releasing the

Quick release tensioning lever (A), see ﬁg 13-14.

Fig 13-14

Locate the cast iron table (1) the two M8, clamping knobs (18)

and M8 x 80mm Bolt and Nut (19).

Step 1 Locate the threaded bolt/nut (19), screw the nut onto

the thread then screw the bolt into the pre-drilled hole in the

bandsaw frame, behind the tilt quadrant, see ﬁg 15.

Fig 15

Continues Over....

Main Assembly

Step 2 Remove the table insert and table alignment pin

and place safely aside, see ﬁgs 16-17. Lift the table (1), slide

the blade through the table slot, see ﬁg 18, line up the two

threaded bolts to the underside of the table and lower

them through the holes in the tilt quadrant assembly,

see ﬁg 19.

Make sure the table is seated correctly on the tilt quadrant

then screw on the two clamping knobs (18) to clamp the

table (1) in position, see ﬁg 20.

Fig 16-17

Fig 18

Fig 19

Fig 20

Table insert

Alignment pin

Threaded bolt

Tilt quadrant holes

Step 3 Place a 90˚ square up against the blade, loosen the tilt

quadrant clamping handles (18) and adjust the table levelling

stop bolt (19) beneath the table until the table is perpendicular

to the blade. Nip tighten the nut on the stop to lock the setting,

see ﬁgs 21-22. Retighten the clamping knobs (18).

Fig 21-22

90˚ Square

Step 4 Locate the table alignment pin you removed earlier,

place a straight edge or 90˚ square across the table’s slot and

introduce the tapered alignment pin into the tapered hole to

the front of the table, this will align both sides of the table, see

ﬁgs 23-24.

Fig 23

90˚ Square

Alignment pin

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