AyrKing BBS-U Series Installationsanleitung

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Thank you for your business!

We trust you will find this new

Breader/Blender/Sifter

to be quiet, efficient, and durable.

Please return this completed page.

The owner is required to return this product

registration information immediately.

The model and serial numbers are stamped on the nameplate

located next to the machine’s controls.

Double sifter tables have two different serial

numbers - please list both. Please print clearly.

-------------------------------------------------------------------------------Second Fold Line---------------------------------------------------------------------------

Place

stamp

here

AyrKing Corporation

2013 Cobalt Drive

Louisville, KY 40299-2417

USA

----------------------------------------------------------------First Fold Line------Seal with tape------Do not staple-------------------------------------------------------------

Store Name: Store I.D.#:

Address:

City: State/Province/Region:

Country: Postal Code:

Telephone: Fax:

Store Owner:

Model: Serial Number(s):

This page intentionally left blank.

AyrKing Corporation

2013 COBALT DRIVE

LOUISVILLE, KY 40299 USA

www.ayrking.com

TELEPHONE 1-502-266-6270

USA Toll free 1-866-266-6290

FACSIMILE 1-502-266-6274

BREADER/BLENDER/SIFTER

Operation, Maintenance, and Warranty

for Model Numbers beginning with:

BBS-U

BBS-U-L

BBS-U-LD

Read this manual thoroughly before operating machine.

The model and serial numbers are on the data plate mounted on the machine.

Record the model and serial numbers below.

Breading tables with two machines will have two serial numbers.

Refer to these numbers in any correspondence with AyrKing Corporation.

Model _______________________________________________________________

Serial Number(s) ______________________________________________________

Note: All procedures listed on these pages are general use guidelines.

Please refer to your company procedures for exact instructions.

IMPORTANT SAFETY INSTRUCTIONS

Read all instructions before operating. When using electrical appliances, basic safety

precautions must be followed. Use this appliance only for its intended use as described in this

manual. Verify that appliance is properly installed and electrically grounded by a qualified

technician in accordance with local electrical codes. Do not attempt to repair or replace

electrical components. A qualified technician should complete all servicing to these

components. Before performing any service, disconnect the machine’s power supply. Never

wear loose-fitting or hanging garments while using any appliance. Ties, necklaces, etc. may

catch on moving parts…possibly causing injury.

CAUTION - Risk of fire and/or electrical shock. Replace only with manufacturer's cord set:

120 volt unit uses part number B119

240 volt unit uses part number B419

DO NOT SPRAY MACHINE WITH WATER

Machine is designed to shed water & dust; however, IT IS NOT WATER PROOF.

OPERATION

(Numbers in parenthesis refer to parts view drawings)

ASSEMBLY:

 Begin each day with all components clean and thoroughly dry.

 Place lug (8 or 2) in bottom rails, tight against backstop.

 Place dough ball pan (9) in rails underneath motor compartment.

 Install dough ball chute (6) into slots inside sifter enclosure. [chute not included in BBS-EC-L models]

 Position sifter screen (5) so that the end with pivot pin is located away from the motor compartment.

 Install brush (4), mating end with square hole onto square drive coupling (12) and press brush towards

motor until opposite end of brush shaft clears pivot pin located on sifter screen (5). Center brush

shaft hole on pivot pin then release brush. Rotate brush by hand to assure proper installation.

 Place brush cover/lug support (3), flat side up, over brush (4) so that brush cover hole is away from

motor compartment.

 Place lug with hole (2) into sifter enclosure, aligning lug hole with brush cover (3) hole. Install lug plug

(1) over hole in lug.

BLENDING:

 Place flour and spices in top lug (2). Press start button (16). While brush (4) is in motion, remove lug

plug (1) and push breading slowly through lug hole.

 Replace lug plug (1) over hole in top lug (2). After breading has passed through sifter screen (5) and

brush (4) has stopped rotating, remove bottom lug (8) and pour breading into top lug (2). On models

that have a bottom lug with hole (2) and lug plug (2), simply interchange the top and bottom lugs.

 Replace proper lug (8 or 2) tightly against backstop. Repeat steps for second blending of breading.

SIFTING:

 Sifting is required after dough balls form during hand breading of product. Press start button (16).

While brush (4) is in motion, remove lug plug (1) and push breading slowly through lug hole.

 Replace lug plug (1) over hole in top lug (2). After breading has passed through sifter screen (5) and

brush (4) has stopped rotating, remove bottom lug (8) and pour breading into top lug (2). On models

that have a bottom lug with hole (2) and lug plug (2), simply interchange the top and bottom lugs.

 Replace proper lug (8 or 2) tightly against backstop. Occasionally empty dough ball pan (9) into trash.

Repeat above steps as often as needed.

DAILY CLEANING

(Numbers in parenthesis refer to parts view drawings)

 Always disconnect power supply when servicing or cleaning machine. NEVER SPRAY

MOTOR COMPARTMENT WITH WATER.

 Remove top & bottom lugs (2 & 8), lug plug (1), brush cover (3), brush (4), sifter screen (5), dough ball

chute (6) (if equipped), and dough ball pan (9). Take all items to wash sink.

 Clean table and sifter enclosure with a towel soaked in detergent/water solution. Be sure to clean all

crevices. Wipe off soapy solution using water rinsed towel until all surfaces are clean. Soak towel in

sanitizing solution (or bleach/water solution) and wipe all surfaces thoroughly.

 In wash sink, spray all removed items with hose to dislodge any breading. Soak all components in

dish washing detergent and water solution.

 Brush can be cleaned by using a round brush to remove soil.

 After cleaning brush (4), rinse detergent solution and soak in sanitizing solution for five minutes.

 After soaking, remove the brush (4) and shake away excess moisture. Place brush on square post

(27) located on top of table, by standing on end. Allow to fully air-drying before reinstalling brush (4).

 Clean the sifter screen (5) and brush cover (3) in the detergent/water solution with a towel or scrub

pad if required. Rinse off detergent solution. Soak items in sanitizing solution for one minute.

 Rinse dough ball chute (6) and dough ball pan (9) and replace in sifter. Reinstall sifter screen (5).

Place brush cover (3) on tabletop. Allow all components to thoroughly dry before re-using.

 Clean the lugs (2 & 8) and lug plug (1) in sink with towel or scrub pad if required. Rinse off detergent

solution. Place items in sanitizing solution and soak for one minute. Place items upside down on

tabletop to air-dry. Allow all components to thoroughly dry before re-using.

BBS-U PARTS VIEW

BBS-U-L & BBS-U-LD PARTS VIEW

PARTS LIST

EACH ITEM HAS DIFFERENT PART NUMBERS DEPENDING ON THE SIFTER MODEL

ITEM

PART #

DESCRIPTION [NOMINAL SIZE]

1 B101 LUG PLUG, PLASTIC

B302

B302G

B102

B105

B118

B110

B128H

LUG WITH HOLE, WHITE PLASTIC – [26”(660mm) X 16”(406mm)]

LUG WITH HOLE, GRAY PLASTIC – [26”(660mm) X 16”(406mm)]

LUG WITH HOLE, ALUMINUM – [26”(660mm) X 16”(406mm)]

8”(203mm) DEEP PAN WITH HOLE, STAINLESS – [20”(508mm) X

12”(305mm)]

6”(152mm) DEEP PAN WITH HOLE, STAINLESS – [20”(508mm) X

12”(305mm)]

4”(102mm) DEEP PAN WITH HOLE, STAINLESS – [20”(508mm) X

12”(305mm)]

B201

B201C

B201SC2

B201S

BRUSH COVER/LUG SUPPORT

BRUSH COVER/LUG SUPPORT WITH 4” HIGH COLLAR (BBS-U-L)

BRUSH COVER/LUG SUPPORT 20” WITH 2” HIGH COLLAR

BRUSH COVER/LUG SUPPORT (FOR UNITS W/ B150S & B160S)

B150

B150S

B150P

B160

B160S

SIFTER BRUSH ASSEMBLY, BLACK BRISTLES, 24.75” LONG, (B148 FOR

BBS-M-3314)

SIFTER BRUSH ASSEMBLY, BLACK BRISTLES, 20.75” LONG

SIFTER BRUSH ASSEMBLY, BLACK BRISTLES, S/S PLATE AT DRIVE END,

24.75” LONG

SIFTER BRUSH ASSEMBLY, WHITE BRISTLES, 24.75” LONG

SIFTER BRUSH ASSEMBLY, WHITE BRISTLES, 20.75” LONG

B202

B202L

B202C

B202S

SIFTER SCREEN

SIFTER SCREEN W/O NOTCHED END FOR BBS-U-L

SIFTER SCREEN WITH COLLAR FOR BBS-U-3927

SIFTER SCREEN W/O NOTCHED END (FOR UNITS W/ B150S & B160S)

6 B203 DOUGH BALL CHUTE (NOT REQUIRED ON BBS-U-L)

7 B121 INSTRUCTION LABEL (B120 FOR BBS-M-3314, MANUAL SIFTER)

B303

B303G

B103

B106

LUG WITHOUT HOLE, WHITE PLASTIC – [26”(660mm) X 16”(406mm)]

LUG WITHOUT HOLE, GRAY PLASTIC – [26”(660mm) X 16”(406mm)]

LUG WITHOUT HOLE, ALUMINUM – [26”(660mm) X 16”(406mm)]

8”(203mm) DEEP PAN WITHOUT HOLE, STAINLESS- [20”(508mm) X 12”(305mm)]

B304

B104

B127

DOUGH BALL PAN, PLASTIC – [9”(229mm) X 13”(330mm)]

DOUGH BALL PAN, STAINLESS - [6”(152mm) X 12”(305mm)]

DOUGH BALL PAN, STAINLESS - [10”(254mm) X 12”(305mm)]

10 B117 PARALLEL SHAFT GEAR MOTOR - 115/230 VOLT, 50/60 Hz

11 B207 MOTOR COMPARTMENT SEAL

12 B206

L206

DRIVE COUPLING ASSEMBLY FOR BBS-U

DRIVE COUPLING ASSEMBLY FOR BBS-U-L & BBS-U-LD

13 B404 LOCK WASHER – MOTOR ASSEMBLY

14 B403 BOLT - MOTOR ASSEMBLY

19 B405 SCREW - MOTOR COVER

20 B530 CIRCUIT BOARD TIMER RELAY - 120/240 VOLT, 50/60 Hz

21 B531 CONTROL PANEL OVERLAY

22 B400 FLAT WASHER - MOTOR COVER

23 B401 LOCK WASHER - MOTOR COVER

24 B402 ACORN NUT - MOTOR COVER

B119

B319

B419

B419E

B145

POWER CORD, NEMA 5-15 PLUG - 120V USA & CANADA [96” (2438mm)]

COILED POWER CORD,NEMA 5-15 PLUG 120V USA & CANADA [24” 610mm)]

POWER CORD, NEMA 6-15 PLUG - 240V [96” (2438mm)]

POWER CORD, BRITISH 10A/250V PLUG WITH 10A FUSE [96” (2438mm)]

RECEPTACLE–UNIVERSAL 120/240V THREE-PRONG MALE WITH NOISE FILTER

27 B219 BRUSH POST (LOCATED ON TOP OF TABLE)

B325

B325G

B125

B107

LUG COVER, WHITE PLASTIC – [26”(660mm) X 16”(406mm)]

LUG COVER, GRAY PLASTIC – [26”(660mm) X 16”(406mm)]

LUG COVER, ALUMINUM – [26”(660mm) X 16”(406mm)]

PAN COVER, STAINLESS

–

[20”(508mm) X 12”(305mm)]

PARTS NOT SHOWN IN DIAGRAMS

ALL ITEMS ARE NOT LISTED IN THIS MANUAL. CONTACT AYRKING FOR ASSISTANCE.

GENERAL PARTS AND ACCESSORIES

B313 RECTANGULAR WIRE BASKET WITH HANDLE & FRONT HOOK FOR ½ SIZE PAN

B313NH RECTANGULAR WIRE BASKET W/ HANDLE & NO FRONT HOOK FOR ½ SIZE PAN

B122 ROUND, STAINLESS STEEL WIRE DIP BASKET

B123 ROUND, STAINLESS STEEL DIP POT

B109 PLASTIC DRIP TRAY WITH ROUND HOLE TO FIT INSIDE B123

B124 ROUND, STAINLESS STEEL DIP POT LID

B126 RECTANGULAR, STAINESS STEEL WIRE FEATHERING BASKET

B129 RECTANGULAR, STAINLESS STEEL WIRE BASKET FOR 2/3 SIZE PAN

B132 RECTANGULAR, STAINLESS STEEL WIRE BASKET FOR ½ SIZE PAN

B146 P-SHAPED PLASTIC CLIP TO AFFIX POWER CORD TO SIFTER

B171 USER’S MANUAL

B240 5” (127mm) CASTER, LOCKING

B241 SET OF 4 CASTERS, 5” (127mm) CASTER, LOCKING

B243 BULLET FOOT ASSEMBLY

B411 C-CLIP TO HOLD BUN PAN

PARTS SPECIFIC TO BBS-M-3314

B204

B205

B208

B209

B210

BEARING BLOCK, EXTERNAL - 1/2”(13mm) THICK

BEARING BLOCK, INTERNAL – 1” (25mm) THICK

SPRING DRIVE COUPLING WITH HOLLOW SHAFT

ARMATURE WITH SOLID SHAFT

HANDLE WITH MOUNTING HARDWARE

PROBLEM SOLVING GUIDE

Many problems have a simple solution. Please use this guide to help resolve operational

difficulties. Contact AyrKing Corporation if unable to correct any problem.

PROBLEM POSSIBLE SOLUTIONS

Flour on floor. Push bottom lug tight against backstop. Check dough ball pan level, empty if full.

Dough balls

in sifted

breading.

Check installation of dough ball chute (if equipped). Check proper position of

brush cover. Check dough ball pan level, empty if full. Check that pivot pin end

of screen is positioned tight against sifter enclosure. Inspect screen for damage,

replace if necessary.

Excessive

flour in dough

ball pan.

When brush is new (first few days of operation) this is normal until brush

develops a set. For first few days push flour into brush area slower. Verify that

holes in brush cover and in top lug are at opposite end of screen from motor

compartment. Brush may be worn out, replace with new brush.

Brush and/or

screen

clogged with

flour. Brush

not in proper

contact with

screen.

Make certain that the brush and sifter screen are thoroughly dry before use.

Check brush for flattened bristles. If evident, wash brush in hot water and

air-dry on brush post in vertical position. (Never lay brush in flat position to dry).

This is recommended only as a procedure to straighten flattened bristles.

Usually bristles should not be subjected to hot water. If this fails to cure the

problem, replace brush. (Note: daily cleaning and thorough, proper drying extend

brush life). Brush may be worn out, replace with new brush.

Dough balls in

sifter screen.

Motor will not

operate.

Check dough ball pan, empty if full. Check dough ball chute for obstructions.

Check power source (plug, circuit breaker, frayed wires, etc.). Verify proper

mechanical motion of start push button. Have qualified technician check

operation of components.

ELECTRICAL SCHEMATICS

TERMS AND CONDITIONS

DAMAGED SHIPMENTS

Notify carrier in event of damaged shipments, whether apparent at time of delivery or concealed

damage discovered after unpacking. File complaint with the carrier as the customer will be

responsible for collection of damage claims. AyrKing retains no liability for damaged goods

once the goods ship from our dock.

RETURNS

No returns will be accepted without written approval from AyrKing. All returned shipments must

be freight prepaid and are subject to handling or re-stocking charges.

WARRANTY

AyrKing Corporation warrants that the AyrKing Breader/Blender/Sifter shall be free from original

defects in workmanship and material provided the same has been properly stored, installed,

serviced, maintained, and operated. AyrKing Corporation extends this warranty to the original

purchaser only. This warranty specifically covers the mechanical and electrical components

that constitute the drive system of the machine.

This warranty provides non-prorated replacement of defect components and labor coverage.

This warranty begins on the date of initial use or 60 days from the date of shipment from our

factory, whichever occurs first. The parts warranty is in effect for the period of 12 months. The

labor warranty is in effect for the period of 90 days.

The end user is required to register ownership of this product with AyrKing Corporation by

returning the warranty card supplied with the machine. This warranty shall be null and void if

the product is not immediately registered with AyrKing Corporation.

Notify AyrKing Corporation of any performance failure. Specify model and serial number of the

product when contacting AyrKing. AyrKing personnel will assist in evaluating the cause of

failure, ship any necessary replacement components, and authorize a service agency call.

Replacement components will be provided and shipped at no cost (via least expensive route) to

the end user provided that the end user returns the defective component within two weeks (if

required by AyrKing). AyrKing reserves the right to test and evaluate the failed component to

determine whether the failure is covered by this warranty. If AyrKing does not receive defective

components within two weeks of replacement component shipment (if required by AyrKing) or if

the failure is determined not to be covered under this warranty, AyrKing will invoice the end user

for the replacement component, shipping costs, and labor charges if applicable.

AyrKing Corporation is not responsible for any damages due to removal or any expenses

incurred for installation of replacement component including but not limited to travel time, fuel

charges, etc. AyrKing Corporation is not liable for any other expenses or costs due to the non-

performance of the product including shipping costs on the mandatory return of defective

product or component. The buyer assumes all risks and liability for results of use of product.

This warranty does not apply to products that have been misused, subjected to negligence or

accident, or altered/repaired in any way so as to affect the product’s performance or reliability.

The brush assembly is excluded from warranty coverage. Nor does this warranty apply to any

peripheral components such as lugs, plugs, pans, pots, baskets, or other items that may be

bundled in a package with the Breader/Blender/Sifter.

07/17

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