Azbil ACTIVAL VY519XJ Series Bedienungsanleitung

Specifications/Instructions

AB-7054

ACTIVALTM

Motorized Two-Way Valve with Flanged-End Connection

<4-20 mA DC Input with 4-20 mA DC Feedback Output>

(PN16 / GG-20)

General

ACTIVALTM Model VY519XJ is a series of motorized two-

way valves with anged-end connection. Rotary valve and

actuator are integrated in a single unit.

Valve size ranges from DN15 (1/2”) to DN80 (3”), and valve

body rating corresponds to ISO PN16.

Actuator has a reversible synchronous motor, which operates

at a low voltage of 24 V AC.

4-20 mA DC input control signal provides proportional control

in combination with a PLC (e.g., Model R35/R36).

* PLC: Programmable Logic Controller

Features

• Compact and lightweight:

Rotary motor actualizes small body and light weight.

• Valve and actuator integrated in a single unit:

Pre-assembled body requires no adjustment.

• Valve for chilled/hot water control and for steam control

applicable to high differential pressure, large Cv value,

high rangeability, and low leakage.

• Durable actuator with low power consumption.

• Equal percentage ow characteristics.

• 4-20 mA DC output available for position feedback.

• Open/close changeover for input signal failure:

Actuator fully opens/closes valve in case that the control

signal is not input to the actuator. (Default: Fully open)

• Direction changeover of control action:

Open/close action by 4-20 mA DC input signal is

reversely controllable.

Normal action 4 mA: 0 % to 20 mA: 100 %

Reverse action 20 mA: 0 % to 4 mA: 100 %.

(Default: Normal action)

• Adjustable dead band*:

Dead band width can be narrowed to more precisely

operate valve actuator.

* Actuator is not operated by input signal changed less than a

certain amount. This amount of change is called dead band.

• CE Marking certied:

ACTIVAL Model VY51 conforms to all the applicable

standards of CE Marking.

* Although our company name changed from Yamatake Corporation to Azbil Corporation on April 1, 2012, our former logo remains on this product.

AB-7054

Safety Instructions

Please read instructions carefully and use the product as specied in this manual. Be sure to keep this manual near by for

ready reference.

Usage Restrictions

This product is targeted for general air conditioning. Do not use this product in a situation where human life may be affected.

If this product is used in a clean room or a place where reliability or control accuracy is particularly required, please contact

Azbil Corporations’ sales representative. Azbil Corporation will not bear any responsibility for the results produced by the

operators.

A WARNING

a• This product weighs 18 kg or over (depending on the models). To prevent hazardous accident and severe injury,

move or carry the product with enough manpower or using a vehicle.

U• Do not disassemble the product. Disassembly may result in electrical shock or equipment damage.

A CAUTION (1/2)

a• This product must be operated under the operating conditions (power, temperature, humidity, vibration,

installation position, atmospheric condition, etc) specied in this manual to prevent equipment damage.

a• This product must be operated within its rated operating ranges specied in this manual. Failure to comply will

cause equipment damage.

a• Installation and wiring must be performed by qualified personnel in accordance with all applicable safety

standards.

a• Avoid application that keeps the operating cycle of the product excessively frequent. Excessively frequent

operation may cause re or equipment failure.

a• All wiring must comply with local codes of indoor wiring and electric installation rules.

a• Install externally the protective device such as fuse or circuit breaker for your safety.

a• Always close the top cover and the terminal cover except when setting the selector switches and connecting/

disconnecting wires.

a• Set the selector switches using a pen nib or a nger. Do not use a tool such as a screwdriver. Such a tool can

damage the selector switches or the PCB.

a• To operate the product with small dead band, provide shielded cable for input/output signal lines and power line.

Unshielded cable can cause error due to noise.

a• Install the product in the position as specied in this manual. Excessively tight connection of the valve to a pipe

and improper installation position may damage the valve.

a• After installation, make sure no uid leaks from the connecting parts of valve and pipes. Incorrect piping may

cause uid leakage.

a• Do not allow any foreign substance inside the piping. Flush the piping so that no foreign substance remains.

Attach a strainer in a pipe on the inow side of the product to prevent equipment damage.

a• Avoid using the product in an atmosphere containing oxidizing gas, explosive gas, etc. since it may damage the

actuator, valve, or their components.

a• Do not leave the controlled uid frozen to prevent equipment damage or uid leakage.

a• Do not put heavy load on the actuator.

a• Do not install the product nearby a steam coil or a hot-water (in high temperature) coil. High heat radiation may

result in an actuator malfunction.

S• Avoid touching the installed product (valve body, yoke, joint). When being used to control hot water or steam, it

may reach high temperature and may cause burn injury.

a• Disconnect power from the product (including the optional devices) before performing any wiring, maintenance,

or setting the selector switches to prevent equipment damage.

a• Use crimp terminal lugs with insulation for electric wires to be connected to the screw terminals.

a• Make sure all the wires are tightly connected to the screw terminals. Loose connection may cause re or heat

generation.

S• Do not touch the moving parts of the product to prevent personal injury.

AB-7054

A CAUTION (2/2)

a• Do not stack unpacked products. Piled products without package will be polluted or damaged.

a• Dispose of this product as an industrial waste in accordance with your local regulations. Do not reuse all or part

of this product.

IMPORTANT:

• The service life of ACTIVAL operated with small dead band can be shortened since the ACTIVAL operates

more frequently with small dead band than with normal dead band.

• Use shielded cable for the ACTIVAL with small dead band. Noise may affect the signal transmission causing

operation error, otherwise.

• To control ACTIVAL with a third-party controller, please consult with Azbil Corporations’ sales personnel.

Model Numbers

Model VY519XJ00XX is the model for the valve and actuator integrated into a single unit.

The model number label is attached to the yoke. The 4-20 mA control signal is indicated on the actuator label and on the

wiring diagram.

Base

model

number

Actuator/valve Actuator Valve

Description

Control

signal

Rating/

material Type Nominal

size/Cv

VY51 Motorized two-way valve with anged-end connection

94 mA DC to 20 mA DC input with 4 mA DC to 20 mA DC feedback output

7PN 16 / GG-20

[for water]

8 PN 16 / GG-20

[for steam]

JIEC IP54 protected and standard torque type actuator with terminal block

(Mountable valve sizes: DN15 to DN80)

00 

11 DN15 (1/2”) / 1.0 in Cv value

12 DN15 (1/2”) / 2.5 in Cv value

13 DN15 (1/2”) / 6.0 in Cv value

14 DN15 (1/2”) / 1.6 in Cv value [for steam only]

15 DN15 (1/2”) / 4.0 in Cv value [for steam only]

21 DN25 (1”) / 10 in Cv value

22 DN25 (1”) / 16 in Cv value

41 DN40 (11/2”) / 25 in Cv value

42 DN40 (11/2”) / 40 in Cv value

51 DN50 (2”) / 65 in Cv value

61 DN65 (21/2”) / 95 in Cv value

81 DN80 (3”) / 125 in Cv value

AB-7054

Specications

For weight, refer to the table shown in the section Dimensions.

Valve specications

Item Specication

Model Two-way valve with anged-end connection (raised face ange), proportional control

Body pressure rating PN16 (Max. working pressure: 1.6 MPa)

End connection PN16 anged-end (equivalent to ISO 7005-2: 1988)

Size, Cv, Close-off ratings

Note:

Close-off ratings of the actuator in combination

are shown on the right.

Practical close-off rating required for the valve

controlling 175 °C steam is 0.8 MPa.

Model number Nominal size Cv Close-off ratings

VY519XJ0011 DN15 (1/2”) 1.0 1.0 MPa

VY519XJ0012 DN15 (1/2”) 2.5 1.0 MPa

VY519XJ0013 DN15 (1/2”) 6.0 1.0 MPa

VY519XJ0014 DN15 (1/2”) 1.6 1.0 MPa

VY519XJ0015 DN15 (1/2”) 4.0 1.0 MPa

VY519XJ0021 DN25 (1”) 10 1.0 MPa

VY519XJ0022 DN25 (1”) 16 1.0 MPa

VY519XJ0041 DN40 (11/2”) 25 1.0 MPa

VY519XJ0042 DN40 (11/2”) 40 1.0 MPa

VY519XJ0051 DN50 (2”) 65 1.0 MPa

VY519XJ0061 DN65 (21/2”) 95 1.0 MPa

VY519XJ0081 DN80 (3”) 125 0.7 MPa

Materials Body Gray cast iron (GG-20)

Plug and stem Stainless steel

Seat ring Heat-resistant PTFE

Gland packing Inorganic ber

Gasket Non-asbestos joint sheet

Applicable uid Chilled/hot water, high temperature water, steam,

brine (ethylene glycol solutions, 50 % max.)

Allowable uid temperature* 0 °C to 175 °C (Non-freezing)

Flow characteristics Equal percentage

Rangeability 100 : 1

Seat leakage 0.01 % or less of rated Cv value (0.0006 Cv or less for DN15 model)

Paint Gray

Actuator to be combined Integrated with the valve

Actuator specications

Item Specication

Power supply 24 V AC ± 15 %, 50 Hz/60 Hz

Power consumption 12 VA

Timing 63 ± 5 sec (50 Hz) / 53 ± 5 sec (60 Hz)

Control signal input 4 mA DC to 20 mA DC input (Input impedance: 100 W)

Feedback signal output Range: 4 mA DC (0 % position) to 20 mA DC (100 % position)

Max. load resistance: 500 W

Materials Case Cast aluminum alloy

Top cover, terminal cover Polycarbonate resin (Color: gray)

Yoke Steel plate

Surface nishing Case None

Yoke Electro-galvanized (Bright chromate nish)

Valve position indication Pointer located at the bottom of the actuator shows the position by pointing at the value of

the scale (0: close to 100: open) on front, rear, and bottom sides.

Manual operation Available. Refer to the section Manually opening/closing the ACTIVAL.

Wires connection M3.5 screw terminal connection

Enclosure rating IEC IP54 (dust-proof and splash-proof)

Insulation resistance Between terminal and case: 5 MW or higher at 500 V DC

Dielectric strength Between terminal and case: 500 V AC/min with 5 mA or less leakage current

AB-7054

Valve and actuator (as a single unit) specications

Item Specication

Environmental conditions Rated operating condition Limit operating condition Transport/storage

conditions (packaged*2)

Ambient temperature*1-20 °C to 50 °C

(Fluid temperature 0 °C to 150 °C)

-20 °C to 60 °C -20 °C to 70 °C

-20 °C to 40 °C

(Fluid temperature 150 °C to 175 °C)

Ambient humidity 5 %RH to 95 %RH

Vibration 4.9 m/s2 (10 Hz to 150 Hz) 9.8 m/s2

(10 Hz to 150 Hz)

19.6 m/s2

(10 Hz to 150 Hz)

Notes: *1 Do not allow the uid to freeze.

*2 Actuator shall be packed during transport and storage.

Installation locations Indoor / outdoor (Keep away from direct sunlight.)

Installation orientation Installable in any position ranging from upright to sideways (90° tilted.)

* Always install in upright position outdoors.

Position for shipment 100 % (fully open) preset at factory.

Options

For options, separate order is required.

Item Specication

Seal connector

(Part No. 83104346-003)

Applicable wire size: f7 mm to f9 mm

(Seal connector is necessary for IEC IP54 protection.)

Auxiliary switches*1

(Part No. 83165274-001)

Number of auxiliary switches: 2 (SW A and SW B)

Maximum applied voltage/current: 30 V DC / 3 A DC

Actuating position

SW A: Adjustable between 0 % (fully closed) to 100 % (fully open)

SW B: Adjustable between 0 % (fully closed) to 100 % (fully open)

Auxiliary potentiometer*1

(Part No. 83165275-001)

Number of auxiliary potentiometer: 1

Total resistance: Nominal 1 kW

Operating position: 0 % (fully closed) to 100 % (fully open)

Max. applied voltage: 5 V DC

* Note: Either of an auxiliary switch or an auxiliary potentiometer can be added, but not both.

mbient temperature (°C)

-20

00 1751500

luid temperature (°C)

AB-7054

Dimensions

Model number Valve size

(DN) H (mm) H1 (mm) L (mm) L1 (mm) t (mm) fC (mm) fD (mm) fg (mm) fh (mm) N Weight

(kg)

VY519XJ001X 15 213 75 108 50 16 65 95 46 14 4 4.6

VY519XJ002X 25 228 90 127 60 18 85 115 65 14 4 6.6

VY519XJ004X 40 241 103 165 82.5 20 110 150 84 19 4 10.0

VY519XJ0051 50 245 107 178 89 20 125 165 99 19 4 11.5

VY519XJ0061 65 262 124 190 90 22 145 185 118 19 4 16.0

VY519XJ0081 80 263 125 203 100 22 160 200 132 19 8 18.5

Figure 1. Dimensions and maintenance clearance (mm): Model VY5197J/VY5198J

Parts Identication

Figure 2. Parts identication

∗Note:

Leave a clearance of 100 mm if you do not open the top cover (to set th

selector switches after the ACTIVAL is installed).

0 70

138

φg

82 85

Min. 500 (See Note.)

Min. 300

N ×φh

138

low direction

Top cover

Terminal cover

Top cover

Knockout hole

Terminal cove

Yoke

Actuator

Valve body

ointer

oint

-ring

acking

tem

Seat ring

Sprin

Plu

: Heat insulation

Gland

AB-7054

Setting

On the PCB (printed circuit board) of the actuator, the selector switches are provided.

A CAUTION

a• Disconnect power from the product (including the optional devices) before performing any wiring, maintenance,

or setting the selector switches to prevent equipment damage.

a• Always close the top cover and the terminal cover except when setting the selector switches and connecting/

disconnecting wires.

a• Set the selector switches using a pen nib or a nger. Do not use a tool such as a screwdriver. Such a tool can

damage the selector switches or the PCB.

a• To operate the product with small dead band, provide shielded cable for input/output signal lines and power line.

Unshielded cable can cause error due to noise.

IMPORTANT:

The service life of ACTIVAL operated with small dead band can be shortened since the ACTIVAL operates

more frequently with small dead band than with normal dead band.

Identication of the selector switches

Figure 3. Selector switches

Open/close selector switch for input signal failure:

If no control signal is input, the actuator automatically closes (0 %) or opens (100 %) the valve by setting the selector switch at

‘open’ (100 %) or ‘close’ (0 %).

Direction selector switch for control action of 4-20 mA input signal:

Direction of control action by 4-20 mA DC input signal can be reversely switched.

Normal action: 4 mA for 0 % to 20 mA for 100 %

Reverse action: 20 mA for 0 % to 4 mA for 100 %

Normal/small selector switch for dead band width:

To more precisely operate the valve, smaller dead band (than the normal) of the control signal input can be set. Two selector

switches are provided for the normal/small dead band width. Always set the both switches at the same mode (‘normal’ or

‘small’).

Open/close selector switch

or input signal failure

(

Initially set at ‘close’.)

irection selector switch

or control action of 4-20 mA input signal

(

Initially set at normal action

(

4mA:0% to 20mA:100%))

ormal/small selector switch

or dead band width

(

Initially set at ‘normal’ dead band.)

AB-7054

Installation

Precautions for installation

ACAUTION

a• Installation and wiring must be performed by qualified personnel in accordance with all applicable safety

standards.

a• Install the product in the position as specified in this manual. Excessively tight connection of piping and

improper installation position may damage the valve.

a• After piping installation, make sure no  uid leaks from the connecting parts. Incorrect piping may cause  uid

leakage.

a• Do not allow any foreign substance inside the piping. Flush the piping so that no foreign substance remains.

Attach a strainer in a pipe on the in ow side of the product to prevent equipment damage.

a• Disconnect power from the product (including the optional devices) before performing any wiring, maintenance,

or setting the selector switches to prevent equipment damage.

• ACTIVAL Model VY519XJ is the valve and actuator integrated into a single unit. Do not combine the valve with any other

actuator, or do not combine the actuator with any other valve.

• To remove foreign substances inside the pipes, install a strainer with 40 or more meshes (with 80 or more meshes

recommended for steam control) on the in ow side of each valve. In case that the strainers cannot be installed on the

in ow side of each valve, install it on the pipe diverting sections (sections diverting from main piping system to sub piping

system).

• Install the valve so that the  ow direction of process  uid agrees with the arrow indicated on the valve body.

Installation location

ACAUTION

a• Avoid using the product in an atmosphere containing oxidizing gas, explosive gas, etc. since it may damage the

actuator, valve, or their components.

a• Do not install the product nearby a steam coil or a hot-water (in high temperature) coil. High heat radiation may

result in an actuator malfunction.

IMPORTANT:

• The top and the terminal covers might be corroded by chemicals and organic solvent or their vapor. Do not

expose the ACTIVAL to such substances/vapor.

• When the ACTIVAL is used for steam humidifying, install a valve interlocking with air-conditioning unit on the

in ow side in case the ACTIVAL gets damaged.

• Although the ACTIVAL can be used in high humidity environments (max. 95 %RH), do not immerse the

actuator in water.

• Although the ACTIVAL can be used outdoors, be sure not to expose the ACTIVAL to direct sunlight.

• Install the ACTIVAL in a position allowing easy access for maintenance and inspection. Fig. 1 shows the minimum

clearance for maintenance and inspection. When installing the ACTIVAL in a ceiling space, provide an access hole within

the 50 cm radius of the ACTIVAL. And, place a drain pan under the valve.

• Do not mount the ACTIVAL on a pipe where water hammer occurs, or where solid objects including slug may accumulate.

• To set the selector switches after installation, leave a enough clearance above the top cover of the actuator, as shown in

Fig. 1.

Mounting position

The ACTIVAL can be mounted in any position ranging from upright to sideways (90° tilted). The ACTIVAL should be installed

with its actuator vertically positioned above the valve body. (See Fig. 4.) However, the ACTIVAL must be installed always in

upright position outdoors.

Figure 4. Mounting position

Correct mounting Incorrect mounting

AB-7054

Piping

• Check that the model number of the product is what you ordered. The model number is shown on the label attached to

the yoke.

• Install a bypass pipe and gate valves on the inow, outow, and bypass sides. Also, install a strainer with 40 or more

meshes (with 80 or more meshes recommended for steam control) on the inow side.

• When installing the ACTIVAL to the pipes, do not allow any object, such as chips, to get inside a pipe or valve. Valve

cannot fully close, or the valve seat may get damaged causing uid leakage, due to an object jammed inside the valve.

• When piping, do not apply too much sealing material, such as solidifying liquid and tape, to the pipe connection sections

so that these materials ow into the valve. Valve cannot fully closes, or the valve seat may get damaged causing uid

leakage, due to the sealing material jammed inside the valve.

• Before activating the ACTIVAL, fully open (in 100 % position) the valve and ush the pipes (with the ACTIVAL installed) at

the maximum ow rate to remove all the foreign substances. (Factory preset position: 100 %)

• For steam control, drain retained water (condensate) in piping. Install a trap on a pipe run which may retain condensate.

Condensate may cause water hummer or damage the valve and piping.

Heat insulation

Do not apply heat insulation to the actuator or to the yoke, as shows in Fig. 2. If the yoke and the actuator are covered

with insulation material, the pointer cannot be checked and may be distorted.

Factory preset position

The actuator shaft is positioned at 100% (in fully open position) for shipment. The shaft is thus completely turned clockwise,

and the pointer points at ‘100’. (See Fig. 5.)

Figure 5. Pointer position for shipment

Manually opening/closing the ACTIVAL

IMPORTANT:

• Manually opening/closing the ACTIVAL with the power (24 V AC) applied may damage the actuator.

• To manually open/close the ACTIVAL, do not turn the joint beyond the fully open (100)/closed (0) mark.

• To manually open/close the ACTIVAL, slowly turn the joint. If shock is sent to the actuator, the actuator may

get damaged.

Disconnect the power from the ACTIVAL before manually operating the ACTIVAL. As shown in Fig. 6, from the front of the

ACTIVAL, hold the joint using a tool such as a wrench, and turn the joint slowly toward the set position.

Figure 6. Manual operation

Pointer

Joint

Hold the joint using a wrench

nd turn slowly.

AB-7054

Auxiliary switch / Auxiliary potentiometer (optional)

IMPORTANT:

• The auxiliary switch/potentiometer is installed on site. Refer to the instructions supplied with the auxiliary

switch/potentiometer for installation.

• Do not open the top cover except when adjusting the auxiliary switch/potentiometer. Close the top cover

instantly after adjusting the auxiliary switch/potentiometer.

• Do not put any load on the top cover.

Procedure to change the actuator mounting position

IMPORTANT:

• Do not change the combination of the valve, yoke, and actuator.

• Set the ACTIVAL in 100 % position when changing the mounting position. If the valve in 0 % position is

assembled with the actuator in 100 % position, the actuator put torque on the closed valve, and the gear of

the actuator gets damaged.

1) Remove the screws connecting the actuator and the yoke. Lift the actuator and detach it from the yoke. Make sure that

the groove on the top of the valve stem is parallel to the pipes (indicating the valve in 100 % position). <Step 1 in Fig. 7>

2) Remove the screws connecting the yoke and the valve. <Step 2 in Fig. 7>

3) Change the facing direction of the yoke. The yoke and actuator can be horizontally rotated every 90° (0°/90°/180°/270°

from the factory preset position) to mount onto the valve.

4) A thermal insulation sheet is inserted between the yoke and the valve. When changing the mounting positions, reinsert

the sheet and then t the yoke into the new mounting position.

5) Before xing the yoke to the valve with the screws, check that the actuator engages correctly with the valve stem (at the

new mounting position). Check that the pointer of the actuator indicates 100 % position as well. Then, x the yoke to the

valve. <Step 3 in Fig. 7>

6) Mount the actuator. Place the actuator, with its facing direction changed, on the yoke, and x them with the screws.

7) Check that the ACTIVAL with the mounting position changed operates smoothly (from 0 % to 100 %).

Figure 7. Changing the actuator mounting position

Step 1

Step 4

Lift off the actuator.

Change the actuator mounting

position, and remount the

actuator on the yoke.

Step 2

Step 3

Detach the yoke from the

valve.

Change the yoke mounting

position, and remount the

yoke on the valve.

roove

Valve stem

hermal insulation sheet

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