Bacharach Fyrite Pro Betriebsanleitung

Fyrite®Pro

Combustion Gas Analyzer

Instruction 24-9388

Operation & Maintenance

Rev. 6 – July 2009

Product Leadership • Training • Service • Reliability

WARRANTY

Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material

and manufacture and will conform substantially to Bacharach Inc.’s applicable specifications. Bacharach’s

liability and Buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option,

of this Product or parts thereof returned to Seller at the factory of manufacture and shown to Bacharach Inc.’s

reasonable satisfaction to have been defective; provided that written notice of the defect shall have been given

by Buyer to Bacharach Inc. within one (2) years after the date of delivery of this Product by Bacharach, Inc.

Bacharach, Inc. warrants to Buyer that it will convey good title to this Product. Bacharach’s liability and Buyer’s

remedy under this warranty of title are limited to the removal of any title defects or, at the election of Bacharach,

to the replacement of this Product or parts thereof that are defective in title.

THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF (I) ANY

AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IM-

PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE: AND (II) ANY

OBLIGATION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR TORT, WHETHER OR NOT ARIS-

ING FROM BACHARACH’S NEGLIGENCE, ACTUAL OR IMPLIED. The remedies of the Buyer shall be limited

to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or

consequential damages. No agreement varying or extending the foregoing warranties, remedies or this limita-

tion will be binding upon Bacharach, Inc. unless in writing, signed by a duly authorized officer of Bacharach.

AInstruction 24-9388

www.mybacharach.com

Notice:

Product improvements and enhancements are continuous, therefore the specifications and information con-

tained in this document may change without notice.

Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in con-

nection with the furnishing, performance, or use of this material.

No part of this document may be photocopied, reproduced, or translated to another language without the prior

written consent of Bacharach, Inc.

BACHARACH and Fyrite are registered trademarks of Bacharach, Inc. All other trademarks,

trade names, service marks and logos referenced herein belong to their respective companies.

Fyrite Pro

Instruction 24-9388 i

Contents

Ordering Information...............................................................................iii

1.0 INTRODUCTION..................................................................................1

1.1 The Fyrite Pro..................................................................................1

1.2 Operational Overview .....................................................................2

2.0 TECHNICAL CHARACTERISTICS..................................................3

3.0 SETTING UP THE ANALYZER.........................................................5

3.1 Preliminary Steps............................................................................5

3.2 Checking & Replacing the Batteries ..............................................5

3.3 Connecting the Probe and Thermocouple ......................................6

3.4 Front Panel Push Buttons ..............................................................8

3.5 Setup Mode ......................................................................................9

3.5.1 Entering Setup ..................................................................9

3.5.2 Selecting Temperature Units............................................9

3.5.3 CO Channel Setup (Model 125E only) ...........................10

3.5.4 Draft Channel Setup .......................................................10

3.5.5 Time Setup.......................................................................11

3.5.6 Date Setup .......................................................................11

3.5.7 Year Setup .......................................................................12

3.5.8 Selecting Printer Protocol ...............................................12

3.5.9 Exiting the Setup Screen ................................................12

4.0 OPERATION .......................................................................................13

4.1 Performing CO and Draft Testing................................................13

4.1.1 Analyzer Turn On and Warm Up ...................................13

4.1.2 Measuring CO (Model 125E only) ..................................14

4.1.3 Measuring Draft ..............................................................14

4.2 Performing a Combustion Test.....................................................15

4.2.1 Analyzer Turn On and Warm Up ...................................15

4.2.2 Selecting a Fuel ...............................................................15

4.2.3 Sampling Point ................................................................16

4.2.4 Performing a Combustion Efficiency Test......................18

4.2.5 Ending a Combustion Test..............................................18

4.3 Operating Tips...............................................................................19

4.4 Using the Backlight.......................................................................20

4.5 Using the Probe .............................................................................20

4.6 Saving Test Data in Memory ........................................................20

4.7 Opening and Viewing Saved Test Data .......................................21

4.8 Printing Test Data.........................................................................22

Fyrite Pro

Instruction 24-9388

4.9 Clearing Saved Test Data .............................................................24

4.10 Turning OFF the Analyzer & CO Purge.....................................24

4.11 Resetting the Microprocessor ......................................................25

4.12 Run Mode Screens........................................................................26

4.13 Screen Descriptions .....................................................................28

4.13.1 Warm-Up Screens Including O2Sensor Output ......... 28

4.13.2 Fuel Screen ...................................................................28

4.13.3 TA (Stack Temperature) & Draft Screen ....................29

4.13.4 Draft Zero Screen .........................................................29

4.13.5 Stack & EFF Screen .....................................................30

4.13.6 Ratio of CO to CO2Screen (Model 125E only) ............ 30

4.13.7 qA & Excess Air Screen................................................31

4.13.8 TL & Eta Screen ...........................................................31

4.13.9 CO & CO Air Free Screen (Model 125E only).............32

4.13.10 CO2& O2Screen.........................................................32

4.13.11 Sensor Error Screen...................................................33

5.0 CALIBRATION & MAINTENANCE................................................35

5.1 Entering the Calibration Mode and Testing

the Display Segments....................................................................35

5.2 Ambient Temperature Calibration ..............................................36

5.3 Combustion Air Thermocouple Calibration .................................36

5.4 Stack Thermocouple Calibration ..................................................37

5.5 Oxygen Sensor Zero.......................................................................38

5.6 CO Sensor Zero & Calibration (Model 125E only)....................... 39

5.7 Draft Calibration ...........................................................................41

5.8 Water Trap / Filter Maintenance .................................................42

5.9 O2Sensor Replacement ................................................................. 43

5.10 CO Sensor Replacement (Model 125E only) ...............................44

5.11 Pump Assembly Replacement .....................................................45

6.0 PARTS & SERVICE ...........................................................................49

6.1 Replacement Parts ........................................................................49

6.2 Accessories .....................................................................................49

6.3 Service Centers..............................................................................50

Appendix A – Formulas and Tables.......................................................51

Fyrite Pro

Instruction 24-9388 iii

Ordering Information

Model 122E 125E

Part Number 24-7276 24-7220

Measurements

Oxygen  

Stack Temperature  

Ambient Temperature  

Second Thermocouple Channel

(Combustion Air Temperature)  

Carbon Monoxide (CO) 

Draft  

Calculations

qA (Stack Loss)  

Combustion Efficiency  

ETa  

Excess Air (LAMBDA )  

Carbon Dioxide (CO2) 

CO Air Free 

CO/CO2

Fyrite Pro

Instruction 24-9388

Notes:

Instruction 24-9388 1

Fyrite Pro

1.0 INTRODUCTION

1.1 The Fyrite Pro

The Fyrite Pro series of instruments are hand-held combustion efficiency

analyzers that are designed for on-demand sampling of residential furnac-

es and appliances.

This manual contains information on all models of the Fyrite Pro. Please

disregard any information that does not pertain to your model.

WARNINGS!

This analyzer is not intended to be used on a continuous

basis.

This analyzer does not have an audible alarm, and is not

intended to be used as a safety device.

Except for battery replacement, this analyzer should only be

opened and serviced by authorized personnel.

When testing an appliance, a full visual inspection of the

appliance should be carried out to ensure its safe operation.

Instruction 24-9388

Fyrite Pro

1.2 Operational Overview

Pressing the I/O button turns the analyzer ON. Note that there is a warm-

up period of 60 seconds before the unit can be used for testing.

After completion of the warm-up period, choose a fuel code that corre-

sponds to the fuel being burned by the appliance being tested, and then

press the ENTER button to place the analyzer into its Run Mode. Begin

testing by inserting the analyzer’s probe tube into the flue-gas stream

of the appliance under test. The analyzer will monitor the flue gas and

display measured and calculated values that are relative to the combustion

process. These values are displayed on the analyzer’s LCD, and are chosen

for display by pressing the Increment ()and Decrement ()buttons.

Pressing the HOLD button during a test will freeze all measured and calculat-

ed values at their current levels. Pressing the ENTER button resumes testing.

Pressing the HOLD button twice during a test will display the Print/

Memory Menu Screen. Using the  and ENTER buttons, the operator can

choose to print the current readings, save the current readings in memory,

recall and view saved readings from memory, clear all the memory, or print

all saved readings.

A backlight enables an operator to read the display in dimly-lit areas.

Pressing the LIGHT button turns the backlight ON and OFF. The backlight

will automatically turn OFF after 10 minutes of keyboard inactivity.

A power saver function will shut the analyzer OFF after 20 minutes of

keyboard inactivity. The power saver function is disabled if the detected O2

value is less than 17.9%, or for analyzers with a CO sensor the CO value is

more than 50 ppm.

Press the I/O button to turn the analyzer OFF. Note that there is a 5 sec-

ond delay before the analyzer actually turns OFF, during which time the

unit can be kept ON by pressing the ENTER button. For analyzers that

contain a CO sensor, there is a CO purge feature that keeps the analyzer’s

pump running until the measured CO level drops below 50 ppm.

Instruction 24-9388 3

Fyrite Pro

2.0 TECHNICAL CHARACTERISTICS

The Analyzer Directly Measures and Displays:

• Combustion Air (TL) ......................................0 to 100 °C (32 to 212 °F)

• Flue Gas O2content........................................0.0 to 20.9% O2

• Flue Gas Temperature (TA)...........................–18 to 537 °C (0 to 999 °F)

• Flue Gas CO content (Model 125E only).............0 to 2,000 ppm CO

• Draft................................................................–9.99 to 67 mb/HPa

(–9.99 to 27 inWC)

The Analyzer Computes and Displays:

(when the measured oxygen level is below 17.9%)

• qA (Stack Loss)...............................................0 to 99%

• ETa..................................................................0 to 109.6%

• Combustion Efficiency....................................0.1 to 99.9%

• Flue Gas CO Air-Free content (Model 125E only).. 0 to 9,999 ppm

• Flue Gas CO2content .....................................0.1 to a fuel dependent

maximum value in %

• Excess Air (LAMBDA)...................................0 to 9.99

• CO/CO2 (Model 125E only)..................................0 to 0.9999

Fuel Selection:

(F1 thru F4 denotes the fuel selected as displayed on the LCD)

• Natural Gas (F1)

• Propane (F2)

• Light Oil (F3)

• City Gas (F4)

Normal Operating Conditions:

Temperature:

• Analyzer ......................................................... 0 to 40 °C (32 to 104 °F)

• Probe...............................................................538 °C max (1,000 °F) at

125 mm insertion

Humidity............................................................15 to 90% RH,

Non-Condensing

Instruction 24-9388

Fyrite Pro

Power Requirements ........................ Four disposable ‘AA’ Alkaline bat-

teries (an optional AC adapter is

available that eliminates the need

for batteries)

Operating Time (using batteries) ... Up to 18 hours continuous (pump

running and backlight off)

Warm Up Time ................................... 60 seconds

Memory ............................................... Up to 10 sets of readings can be

saved in memory. When memory

is full, the next reading saved will

overwrite the oldest reading.

Display ................................................. 4 Digit, 2 Line, 7-segment Liquid

Crystal Display

Front Panel Controls ....................... Six push button switches

(Refer to Section 3.4)

Accuracy:

• Oxygen............................................. ±0.3% O2with a typical flue gas

concentration of CO2

• Carbon Monoxide ............................ ±5% of reading or ±10 ppm, which-

ever is greater*

• Flue Gas Temperature.................... ±2 °C between 0 & 124 °C

(±4 °F between 32 & 255 °F)

±3 °C between 125 & 249 °C

(±6 °F between 256 & 480 °F)

±4 °C between 250 & 400 °C

(±8 °F between 481 & 752 °F)

• Second Thermocouple Channel ...... ±2 °C between 0 & 100 °C

(±4 °F between 32 & 212 °F)

• Ambient Temperature..................... ±2 °C between 0 & 40 °C

(±4 °F between 32 & 104 °F)

• Draft ................................................ ±1% of reading or ±0.05 mB

(±0.02 inWC), whichever is greater

* Tighter CO accuracy in the lower ranges, up to ±2 ppm, may be

attained if a lower range calibration gas (e.g. 100 ppm CO) is used.

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