Bacharach Fyrite Pro Betriebsanleitung

Fyrite®Pro

Combustion Gas Analyzer

Instruction 0024-9395

Operation & Maintenance

Rev. 12 – October 2010

Product Leadership • Training • Service • Reliability

ENTER

HOLD

I/O

LIGHT

PPM

&

WARRANTY

Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material

and manufacture and will conform substantially to Bacharach Inc.’s applicable specifications. Bacharach’s

liability and Buyer’s remedy under this warranty are limited to the repair or replacement, at Bacharach’s option,

of this Product or parts thereof returned to Seller at the factory of manufacture and shown to Bacharach Inc.’s

reasonable satisfaction to have been defective; provided that written notice of the defect shall have been given

by Buyer to Bacharach Inc. within two (2) years after the date of delivery of this Product by Bacharach, Inc.

Bacharach, Inc. warrants to Buyer that it will convey good title to this Product. Bacharach’s liability and Buyer’s

remedy under this warranty of title are limited to the removal of any title defects or, at the election of Bacharach,

to the replacement of this Product or parts thereof that are defective in title.

THE FOREGOING WARRANTIES ARE EXCLUSIVE ANDARE GIVENAND ACCEPTED IN LIEU OF (I) ANY

AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IM-

PLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE:AND (II) ANY

OBLIGATION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR TORT, WHETHER OR NOTARIS-

ING FROM BACHARACH’S NEGLIGENCE, ACTUAL OR IMPLIED. The remedies of the Buyer shall be limited

to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or

consequential damages. No agreement varying or extending the foregoing warranties, remedies or this limita-

tion will be binding upon Bacharach, Inc. unless in writing, signed by a duly authorized officer of Bacharach.

AInstruction 0024-9428

www.MyBacharach.com

Notice:

Product improvements and enhancements are continuous, therefore the specifications and information

contained in this document may change without notice.

Bacharach, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in

connection with the furnishing, performance, or use of this material.

No part of this document may be photocopied, reproduced, or translated to another language without the prior

written consent of Bacharach, Inc.

BACHARACH and Fyrite are registered trademarks of Bacharach, Inc. All other trademarks,

trade names, service marks and logos referenced herein belong to their respective companies.

Fyrite Pro

Instruction 0024-9395 i

Contents

Ordering Information.......................................................... iii

1.0 INTRODUCTION.............................................................. 1

1.1 The Fyrite Pro..................................................................................1

1.2 Operational Overview .....................................................................2

2.0 TECHNICAL CHARACTERISTICS .............................. 3

3.0 SETTING UP THE ANALYZER ..................................... 5

3.1 Preliminary Steps............................................................................ 5

3.2 Checking & Replacing the Batteries .............................................. 5

3.3 Connecting the Probe Hose and Thermocouple .............................6

3.4 Front Panel Push Buttons ............................................................11

3.5 Setup Mode ....................................................................................12

3.5.1 Entering Setup ................................................................12

3.5.2 Selecting Temperature Units..........................................12

3.5.3 CO Channel Setup...........................................................13

3.5.4 Draft Channel Setup .......................................................13

3.5.5 Time Setup.......................................................................14

3.5.6 Date Setup .......................................................................14

3.5.7 Year Setup .......................................................................15

3.5.8 Selecting Printer Protocol ...............................................15

3.5.9 Exiting the Setup Screen ................................................ 15

4.0 OPERATION.................................................................... 17

4.1 Performing CO and Draft Testing................................................17

4.1.1 Analyzer Turn On and Warm Up ...................................17

4.1.2 Measuring CO..................................................................18

4.1.3 Measuring Draft ..............................................................18

4.2 Performing a Combustion Test using the Model 110/120/125 ....19

4.2.1 Analyzer Turn On and Warm Up ...................................19

4.2.2 Selecting a Fuel ...............................................................19

4.2.3 Sampling Point ................................................................20

4.2.4 Performing a Combustion Efﬁciency Test......................22

4.2.5 Ending a Combustion Test..............................................22

4.3 Operating Tips...............................................................................23

4.4 Using the Backlight....................................................................... 24

4.5 Using the Probe .............................................................................24

4.6 Saving Test Data in Memory ........................................................ 24

Fyrite Pro

Instruction 0024-9395

4.7 Opening and Viewing Saved Test Data ....................................... 25

4.8 Printing Test Data.........................................................................26

4.9 Clearing Saved Test Data .............................................................28

4.10 Turning OFF the Analyzer & CO Purge.....................................28

4.11 Resetting the Microprocessor ...................................................... 29

4.12 Run Mode Screens........................................................................29

4.13 Screen Descriptions ..................................................................... 33

4.13.1 Warm-Up Screens.........................................................33

4.13.2 CO Screen ..................................................................... 33

4.13.3 CO & Draft Screen........................................................34

4.13.4 Draft Zero Screen .........................................................34

4.13.5 Fuel Screen ...................................................................35

4.13.6 O2Screen.......................................................................35

4.13.7 CO & O2Screen ............................................................36

4.13.8 CO2& Excess Air Screen .............................................36

4.13.9 Temperature Differential Screen.................................37

4.13.10 Stack Temperature & Efﬁciency Screen...................37

4.13.11 Ambient Air Temperature Screen ............................ 38

4.13.12 CO Air Free Screen ...................................................38

4.13.13 Sensor Error Screen .................................................. 39

5.0 CALIBRATION & MAINTENANCE ............................ 41

5.1 Entering the Calibration Mode and Testing

the Display Segments.................................................................... 41

5.2 Ambient Temperature Calibration ..............................................42

5.3 Combustion Air Thermocouple Calibration ................................42

5.4 Stack Thermocouple Calibration .................................................. 43

5.5 Oxygen Sensor Zero ......................................................................44

5.6 CO Sensor Zero & Calibration......................................................45

5.7 Draft Calibration .......................................................................... 47

5.8 Water Trap / Filter Maintenance .................................................48

5.9 O2Sensor Replacement ................................................................. 49

5.10 CO Sensor Replacement .............................................................. 50

5.11 Pump Assembly Replacement .....................................................51

6.0 PARTS & SERVICE........................................................ 55

6.1 Replacement Parts ........................................................................55

6.2 Accessories .....................................................................................55

6.2.1 Standard Accessories ...................................................... 55

6.2.2 Optional Accessories........................................................56

6.3 Service Centers.............................................................................. 57

Fyrite Pro

Instruction 0024-9395 iii

Ordering Information

Fyrite Pro

Conﬁgurations

Model 100 100

Printer

Kit

105 110 120 125 125

Printer

Kit

125

Printer/

Oil Kit

Part Number 24-

8200 24-

8201 24-

8202 24-

8103 24-

8104 24-

8105 24-

8205 24-

8206

Measurements:

Oxygen 

Stack

Temperature 

Ambient

Temperature 

Second

Thermocouple

Channel

(Combustion Air

Temperature)



Differential

Temperature 

Carbon Monoxide

(CO)  

Draft 

Differential

Presssure* 

Fyrite Pro

Instruction 0024-9395

Notes:

Instruction 0024-9395 1

Fyrite Pro

1.0 INTRODUCTION

1.1 The Fyrite Pro

The Fyrite Pro series of instruments are hand-held analyzers that are

designed for on-demand sampling of residential furnaces and appliances.

The more advanced models can also to used to check combustion efficiency

by measuring the stack temperature and the percent oxygen level in the

flue-gas stream.

The Fyrite Pro is completely upgradable from the very simple Model 100

that measures only carbon monoxide, to the Model 125 that measures

carbon monoxide (CO), oxygen (O2), draft, differential pressure, ambient

air temperature, stack temperature, and combustion air temperature, as

well as calculating combustion efficiency, excess air, carbon dioxide (CO2),

differential temperature, and CO air free.

This manual contains information on all models of the Fyrite Pro. Please

disregard any information that does not pertain to your model.

WARNINGS!

This analyzer should not be used on a continuous basis.

This analyzer does not have an audible alarm, and should

not be used as a safety device.

Except for battery replacement, this analyzer should only be

opened and serviced by authorized personnel.

When testing an appliance, a full visual inspection of the

appliance should be carried out to ensure its safe operation.

CAUTION!

When the instrument is used in an inefﬁcient furnace or

boiler application where there is a high emission of soot,

probe sample ﬁlter may become clogged. Check ﬁlter before

every use to conﬁrm that it is clean for use or replace with

a new ﬁlter. To prevent this from occurring, a smoke test

should be performed before operating under such conditions

to ensure that the furnace is burning at a level appropriate

for the use of this instrument.

Instruction 0024-9395

Fyrite Pro

1.2 Operational Overview

Pressing the I/O button turns the analyzer ON. Note that there is a warm-

up period of either 10 or 60 seconds, dependent on the analyzer’s model and

setup, that must elapse before the analyzer can be used.

When using the analyzer to just measure CO or draft, insert the analyz-

er’s probe into the flue-gas stream of the appliance under test and begin

testing. The measured values of draft and/or CO will appear on the ana-

lyzer’s LCD.

For models that calculate combustion efficiency, choose a fuel code that cor-

responds to the fuel being burned by the appliance being tested, and then

press the ENTER button to place the analyzer into its Run Mode. Begin

testing by inserting the analyzer’s probe tube into the flue-gas stream

of the appliance under test. The analyzer will monitor the flue gas and

display measured and calculated values that are relative to the combustion

process. These values are displayed on the analyzer’s LCD, and are chosen

for display by pressing the Increment (▲)and Decrement (▼)buttons.

Pressing the HOLD button during a test will freeze all measured and calculat-

ed values at their current levels. Pressing the ENTER button resumes testing.

For analyzers with memory, pressing the HOLD button twice during a

test will display the Print/Memory Menu Screen. Using the ▲▼ and

ENTER buttons the operator can choose to print the current readings,

save the current readings in memory, recall and view saved readings from

memory, clear all the memory, or print all saved readings.

A backlight enables an operator to read the display in dimly-lit areas.

Pressing the LIGHT button turns the backlight ON and OFF. The backlight

will automatically turn OFF after 10 minutes of keyboard inactivity.

A power saver function will shut the analyzer OFF after 20 minutes of key-

board inactivity. For models with an O2and CO sensor, however, the power

saver function is disabled if the detected O2value is less than 17.9% or the

CO value is more than 50 ppm.

Press the I/O button to turn the analyzer OFF. Note that there is a 5 sec-

ond delay before the analyzer actually turns OFF, during which time the

unit can be kept ON by pressing the ENTER button. For analyzers that

contain a CO sensor, there is a CO purge feature that keeps the analyzer’s

pump running until the measured CO level drops below 50 ppm.

Instruction 0024-9395 3

Fyrite Pro

2.0 TECHNICAL CHARACTERISTICS

The Analyzer Directly Measures and Displays:

• Ambient Temperature ............................32 to 212 °F (0 to 100 °C)

• Flue Gas O2content................................0.0 to 20.9% O2

• Flue Gas Temperature ...........................0 to 999 °F (–18 to 537 °C)

• Flue Gas CO content ..............................0 to 2,000 ppm CO

• Draft........................................................–9.99 to 27 inWC

(–9.99 to 67 mb/HPa)

The Analyzer Computes and Displays:

(when the measured oxygen level is below 17.9%)

• Combustion Efficiency............................0.1 to 99.9%

• Flue Gas CO2content .............................0.1 to a fuel dependent

maximum value in %

• Flue Gas CO Air-Free content ...............0 to 9,999 ppm

• Excess Air ...............................................0 to 400%

Fuel Selection:

(F1 thru F4 denotes the fuel selected as displayed on the LCD)

• Natural Gas (F1)

• Oil #2 (F2)

• LPG (F3)

• Kerosene (F4)

Normal Operating Conditions:

Temperature:

• Analyzer .................................................32 to 104 °F (0 to 40 °C)

• Probe.......................................................1,000 °F max (538 °C) at

5" insertion

Humidity.......................................................15 to 90% RH,

Non-Condensing

Power Requirements ....................................Four disposable ‘AA’ Alkaline

batteries (an optional AC adapt-

er is available that eliminates

the need for batteries)

Operating Time ................................. Up to 18 hours continuous (pump

running and backlight off)

Warm Up Time ................................... 10 or 60 seconds, dependent on

analyzer’s model and setup (Refer

to Section 4.13.1)

Instruction 0024-9395

Fyrite Pro

Memory

(Model 105/110/120/125)..................... Up to 10 sets of readings can be

saved in memory. When memory

is full, the next reading saved will

overwrite the oldest reading.

Display ................................................ 4 Digit, 2 Line, 7-segment Liquid

Crystal Display

Front Panel Controls ....................... Six push button switches

(Refer to Section 3.4)

Accuracy:

• Oxygen............................................. ±0.3% O2with a typical flue gas

concentration of CO2

• Carbon Monoxide ............................ ±5% of reading or ±10 ppm, which-

ever is greater*

• Flue Gas Temperature.................... ±4 °F between 32 & 255 °F

(±2 °C between 0 & 124 °C)

±6 °F between 256 & 480 °F

(±3 °C between 125 & 249 °C) ±8 °F

between 481 & 752 °F

(±4 °C between 250 & 400 °C)

• Second Thermocouple Channel ...... ±4 °F between 32 & 212 °F

(±2 °C between 0 & 100 °C)

• Ambient Temperature..................... ±4 °F between 32 & 104 °F

(±2 °C between 0 & 40 °C)

• Draft................................................ ±1% of reading or ±0.02 inWC

(±0.05 mB), whichever is greater

* Tighter CO accuracy in the lower ranges, up to ±2 ppm, may be

attained if a lower range calibration gas (e.g. 100 ppm CO) is used.

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