Bajaj Dominar 400 Bedienungsanleitung

Service manual

DOC. NO.: 71112674, REV. 00, FEB. 2017

CIN L65993PN2007PLC130076

Service Manuals are a complete training

guide service and maintenance

operations and procedures to be followed

by service personnel

at authorized service centers and dealers

when they attend one Bajaj Dominar 400

The Service Manual covers standard

workshop procedures, simplified to

facilitate their learning and understanding

by service technicians worldwide.

NOTICE

All the information contained in this Service

Manual is based on the most recent information at

the time of publication. Bajaj Auto Limited

assumes no responsibility for any inaccuracy or

omission in this publication, although all care has

been taken to make it as complete and accurate

as possible. All procedures and specifications can

be changed without prior notice. It reserves the

right to make changes at any time without prior

notice.

All intellectual property rights, including but not limited

to copyright, applying to this drawing and the

information contained are conferred solely and

exclusively to Bajaj Auto Limited. No part of these

drawings can be copied, reproduced, either partially or

fully, by any means, either mechanical or electronic,

without the prior written consent of an authorized

signatory Bajaj Auto Limited. Bajaj reserves all rights

to address violations of this clause in accordance with

applicable laws © Bajaj Auto Limited, Sept. 11, 2012.

Content

Read and learn one

CHAPTER

one

Identification ................................................. ...................................................... 2

Read before driving .............................................. .......................................... 9

Technical specifications ................................................ ................................... 15

highlights ................................. 19

Checklist Pre Delivery (PDI) ......................................... ................... 23

Maintenance and Lubrication box ............................................. .............. 26

Standard Operating Procedures .............................................. ............... 28

CHAPTER

Fuel System and EMS

Electric Branch Addressing .............................................. ................. 42

System Operation ............................................... ............................... 49

Fuel Injection System ............ .................................................. 58

EMS sensors and actuators ............................................. .......................... 60

Malfunction indication .............................................. ...................... 64

CHAPTER 3 CHAPTER 3 CHAPTER 3 Engine and transmission

Tightening Torques ............................................... ................................................. 68

Service Data............................................... 70

Special tools ................................................ .................................... 75

Disassembling the Engine Motor............................................... ......................................... 83

Flow Chart ............................................. ............................... 116

CHAPTER 4 CHAPTER 4 CHAPTER 4 Chassis and Suspension

Tightening Torques............................................... ................................................. 111

Service Data ............................................... 112

Special tools ................................................ .................................... 113

Important SOPs ................................................ .............................................. 120

111

CHAPTER 5 CHAPTER 5 CHAPTER 5 Electric system

Battery ................................................. .................................................. ............. 126

Do's and Don'ts .............................. ................................................ 129

Electrical Revision .................. 132

Review Procedure for Relay .......................... ....................................... 143

Standard Operating Procedures .............................................. .............. 144

Electrical circuit diagrams .............................................. ......................... 157

125

Manual de Servicio Bajaj Dominar 400

CHAPTER 1

Read and learn



Identification



Read before driving



Technical specifications



Product highlights



Checklist



Pre Delivery (PDI)



Table of Maintenance and Lubrication

Standard Operating Procedures

Key Learning Points

Knowing the complete anatomy of the vehicle

Technical Specifications and Performance

Parameters

Briefing to educate the customer about:

Appropriatemanagement, responsible use and

regular maintenance

Standard Operating Procedures for

periodic

maintenance.

2Bajaj Auto International Business

Identification

Numbers chassis and engine are used to register the motorcycle. They are the only alphanumeric codes that

distinguish your carfrom others of the same model and type.

Chassis Number Location

In the mounting seat (17

Alphanumericdigits)

Engine Number Location

In the crankcase on the left side, near

the shifter (Alphanumeric 11 digits)

Identification

Manual de Servicio Bajaj Dominar 400

Details Primary Speedometer

Speedometer screen lights up when the ignition is in the

ON position.

1. Digital Tachometer: Displays engine speed in RPM.

2. Reminder Service (): The key symbol

It lights up when the odometer reaches a certain

mileage. It indicates that the vehicle should go to regular

maintenance.This icon will light up to:

ro do

2 : 4450 km,1 : 450 km

ro to

9450

km,

14450

and successively to reach 5000 kilometers. The icon

will remain lit until reset. It must be restarted after the

maintenance has been performed.

3. Odometer: Displays the total distance traveled by the

vehicle. You

can not reset to 'Zero'. Odometer

4. Partial: Trip 1 and Trip 2 partial odometers show the

distance traveled since they were reset to zero. Returns

to zero after 999.9 km and is progressing.

5. Mode Button: Used to select and adjust modes: Trip1,

Trip2, odometer, and clock reminder service.

6. Neutral indicator: When the transmission is in neutral,

the indicator lights.

Low Oil Pressure Indicator

(

)

Blinks

when the engine oil pressure is low.

8. Directional indicator (Left and Right): When the

directional switch is pressed to the left. or der. left

directionalindicator. or der. It will light.

9. Digital Clock: Indicates the time HH: MM (AM /

PM)

10. Fuel Level Indicator: Displays approx. the amount

of fuel available.

11. Low level indicator Fuel: Blinks when low fuel

(one line or less)

12. Speedometer Displays vehicle speed in digital

format km/ h.

13. Button Set: To set the clock and reminder

service.

14. Limit engine RPMs: Blinks when the engine

reaches 9500 RPM.

Note: After placing in 'ON' the ignition lock, the

following indicators will remain on until the engine

is started:

•Coolant Temperature Indicator

•Low Battery Indicator

•Indicator Low Oil Pressure

•Malfunction Indicator

Instructions: If indicators malfunction or ABS light up while driving, drive it to the nearest Bajaj for review or repair.

4Bajaj Auto International Business

Identificación

Reset Partial Odometer:

• The Mode and Set buttons are used to select

/ adjust the general odometer and the odometers 'TRIP1

/ TRIP2'.

1Press the M button

for less than 2 sec.

Press the S button

for more than 5 sec.

The mode changes from:ODO

/ TRIP1 / TRIP2'

The selected partial odometer will

be reset. The other one does not.

) :2.

Reset the Service reminder

(

The symbol of the key will light up when the odometer

reaches a certain mileage.

This icon will light up to 2nd

4450

Kms

4th

14450

Kms

1st

450

Kms

3rd

9450

Kms

and successively to reach 5000 kilometers. Note: Take

the bike to an authorized service Bajaj to reset the

indicator.

Secondary speedo

Speedometer screen operate when the ignition switch is in the 'ON' position.

1. malfunction indicator (): Blinks when an abnormality is seen in operation

of injection system or its components.

2. Low Battery Indicator: Indicates that you need to charge the battery.

3. Bajaj Logo: The logo of Bajaj 'B' is permanently on.

4. Indicator Light High: If the headlight is on high beam and selected, the indicator lights.

5. Indicator ABS (Yellow) (ABS): With the ignition ON ABS indicator lights on.

When the vehicle speed exceeds 10 km / h ABS indicator will turn off, if the indicator stays on while driving, it indicates a fault

in the ABS unit.

6. Indicator Temp. Coolant (): Blinks when the coolant temperature is higher 110 C.

7. Side stand indicator: When the side stand is in use, the indicator lights. (Ignition lock in 'ON').

Speedometer configuration

Reminder

Service

Restart the Service Reminder: (The same as Pulsar RS 200)

Note: 1. To reset the Service Reminder, the vehicle and engine speed must be zero.

2.The reset can be done in any of the modes ODO / TRIP 1 / TRIP 2.1.

Nº Pass Resultado

Press MODE (M) and turn

'ON' the ignition lock.

Hold the M button for more

than 10seconds.

The service reminder

icon starts blinking.

Release the Mode button

and within 10 seconds,

press the SET button for

more than 5seconds.

Reminder Service

will restart (the icon

will turnoff)

The mileage of the next

maintenance will be

displayed.The text of the

Odometer / TRIP 1 / TRIP 2

will turn off for 5 sec.

After 5 seconds the text will

reappear with their respective

reading of kilometers.

3.Reinitiate the Clock:

• The digital clock indicates the time in the format HH and MM separated by

':' • It is a 12-hour clock

• Initially it will flash ':'

• It is only possible to set the clock in TRIP1 mode.

Identification

Manual de Servicio Bajaj Dominar 400

Clock

6Bajaj Auto International Business

Identification

1. Press M for less than 2

seconds.

the TRIP1 mode

isselected.

Press the M button

for less than 1 sec.

Press the S button for

less than 1 sec.

'' Stops flashing digits

startflashing. The hour

digits will increase. The

minute

The digits of the hours

will increase.

The digits of the

minutes will increase.

Press the button M

and Stogether for

more than 2seconds.

The clock setting mode

is selected and no

editing is performed

for more than

5 seconds.

Saves the time value. It is

off the clock setting. The

digits stop blinking and

blinking ':'

Exits the mode automatically

without saving the value. If

you start the engine, it will

exit the clock setting mode

without saving

the configured values.

Press the button M

and S together for

more than 2seconds.

Steering stem and ignition lock

It has 3 positions:

LOCK: Locked Handle direction. Off vehicle

OFF: Handle unlocked Vehicle off

ON: Handle unlocked. vehicle on

To lock the steering:To lock the steering, turn the steering wheel to the left. Press and turn the key to the "LOCK"

position and remove the key..You can only lock the steering on

the left..

To unlock the handle:Insert the key into the lock. Push and turn clockwise to the 'OFF' or 'ON' position

Key: A common key is used for the ignition, the fuel tank cap and the rear seat.

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