Baker Hughes Masoneilan 78-80S Bedienungsanleitung

Masoneilan™

Model 78-80S & 08-80S

Transfer Valves

Instruction Manual (Rev. B)

Baker Hughes Data Classification : Public

THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT

PROJECT-SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/

OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE

OPERATION AND MAINTENANCE PHILOSOPHIES VARY, BAKER HUGHES COMPANY

(AND ITS SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC

PROCEDURES, BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY

THE TYPE OF EQUIPMENT PROVIDED.

THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL

UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND

ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE,

THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH

THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR

REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.

THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN

EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN

CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER

INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT

COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR’S PURPOSES THE MATTER

SHOULD BE REFERRED TO BAKER HUGHES.

THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/

OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT

RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR

WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN

OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.

THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO

ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE

EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR

IN PART WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.

Masoneilan 78-80S & 08-80S Transfer Valves Instruction Manual | 3

Table of Contents

1. Overview __________________________________________ 5

2. Specications ______________________________________ 5

3. Certications _______________________________________ 5

4. Mounting __________________________________________ 5

5. Adjustment_________________________________________ 6

6. Maintenance _______________________________________ 6

Safety Information

Important - Please read before installation

These instructions contain DANGER, WARNING,

and CAUTION labels, where necessary, to alert

you to safety related or other important information.

Read the instructions carefully before installing

and maintaining your control valve. DANGER and

WARNING hazards are related to personal injury.

CAUTION

hazards

involve equipment or property

damage.

Operation of damaged equipment can,

under certain operational conditions, result in

degraded process system performance that can

lead to injury or death. Total compliance with all

DANGER, WARNING, and CAUTION notices is

required for safe operation.

This is the safety alert symbol. It alerts you to potential

personal injury hazards. Obey all safety messages

that follow this symbol to avoid possible injury or

death.

Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, could result in serious injury.

Indicates a potentially hazardous situation which, if not

avoided, could result in minor or moderate injury.

When used without the safety alert symbol, indicates

a potentially hazardous situation which, if not avoided,

could result in property damage.

Note: Indicates important facts and conditions.

About this Manual

• The information in this manual is subject to change

without prior notice.

• The information contained in this manual, in whole

or part, shall not be transcribed or copied without

Baker Hughes’s written permission.

• Please report any errors or questions about the

information in this manual to your local supplier.

• These instructions are written specically for the

Model 78-80S and Model 08-80S transfer valve,

and do not apply for other valves outside of this

product line.

Warranty

Items sold by Baker Hughes are

warranted

to be

free from

defects

in materials and workmanship for a

period of one year from the date of shipment

provided

said items are used according to

Baker Hughes

recommended usages. Baker Hughes reserves the

right to discontinue manufacture of any

product

change

product

materials,

design

or specications

without notice.

Note - prior to installation:

• The valve must be installed, put into service

and maintained by qualied and competent

professionals who have undergone suitable

training.

• All surrounding pipelines must be thoroughly

ushed to ensure all entrained debris has been

removed from the system.

• Under certain operating conditions, the

use of damaged equipment could cause a

degradation of the performance of the system

which may lead to personal injury or death.

• Changes to specications, structure, and

components used may not lead to the revision

of this manual unless such changes aect the

function and performance of the product.

•

Masoneilan 78-80S & 08-80S Transfer Valves Instruction Manual | 5

1. Overview

The Model 78-80S is a transfer valve combining a pilot valve of the oating ball type and three-port

valve into one unit and is a standard-capacity three-way transfer valve of a set pressure regulating type.

The other model 08-80S, is the same as the 78-80S except that a pilot valve is not combined and is

the so-called three-way transfer valve. If several 78-80S are needed, one 78-80S can be installed,

connecting 08-80Ss to it by mating the pilot outlet pressure (“SIG.OUT”) on the 78-80S to “SIG” on the

08-80S to simplify piping and achieve transfer.

The structures of these models are shown on pages 8 and 9.

2. Specications

• Maximum operating pressure

Body 1.72 Mpa

Signal part 1.03 Mpa

• Set pressure range: 100kPa to 700kPa

• Hysteresis: 34kPa or less

• CV value

IN→ OUT 0.8

OUT→EXH 1.3

• Connection

IN, OUT, EXH and SIGNAL connection ports: Rc 1/4 (Option NPT 1/4)

• Operating temperature range: -30°C to +83°C (option: 0°C to +100°C)

3. Certications

This instrument is certied in:

• Azerbaijan (AzSERTCENTER) • Russian Federation (CU-TR Ex)

• Armenia • Uzbekistan (UZSTANDART)

• Belarus • China (China Ex)

• Kazakhstan • and is also ATEX compliant.

4. Mounting

Clean all the pipes before mounting the valve and completely remove dust, scale and other foreign

matter. Mount the transfer valve as close to the actuator as possible and let air ow toward the IN and

OUT marks located on the lower side of the body. When using the valve as a lock-up valve, put a blind

plug in the EXH port.

Two air connection ports to the pilot part are provided on the 78-80S, one being marked SIG and the other,

SIG OUT. Connect the signal pressure to the port marked SIG. Use SIG.OUT for sending signal to the 08-

80S when it is also mounted.

The transfer valve functions to cut o󰀨 IN and to connect OUT to EXH when the signal pressure lowers

below the set pressure or is reduced to zero.

Do not use signal pressure at air pressure exceeding 1.03Mpa (10.5kgf/cm2).

Feeding signal pressure from near the IN side of the body will cause uctuations in signal and air

pressures. This may cause hunting.

5. Adjustment

The necessary settings of the transfer valve are generally performed at the factory and adjustment of

it is not required. If, however, the setting pressure needs to be adjusted, make adjustment as follows:

a) Loosen the lock screw (23) and turn the adjust knob (14) counterclockwise to release the

compression of the spring (22).

b) Turn the adjust knob (14) one or two turns clockwise to tighten it and to slightly compress the

spring (22).

c) Connect air pressure to “IN” marked on the body to check whether the body is open or closed.

Then connect the pressure gauge and pressure reducing valve to the signal pressure connection

port SIG.

d) Apply supply air pressure and set the air pressure to SIG at specied pressure by operating the

pressure reducing valve while watching air pressure to SIG on the pressure gauge.

e) Turn the adjust knob (14) clockwise until air pressure no longer leaks through “OUT” marked on

the body.

f) This will cut o󰀨 IN, and OUT and EXH will open in the transfer valve.

g) Lastly, fasten the lock screw (23) and x it.

The ball (18) temporarily oats to transfer the pilot part and the valve emits a light beat tone

when the set and signal pressures become the same. This is not an anomaly. The beating

sound will stop when the transfer ends.

6. Maintenance

Rubber is used in various parts of the transfer valve. Periodical exchange of this rubber every ve

years is recommended. Your valve will be checked and repaired at our factory if a check or a repair

becomes necessary. Contact our agent or sales o󰀩ce for a check or a repair.

Masoneilan 78-80S & 08-80S Transfer Valves Instruction Manual | 7

Transfer Valve Model 78-80S

Sectional Drawing

Part N° Part Name Material Qty

1 Body ADC 12/ANODIZE 1

2 Housing ADC 12/CHROMATE 1

3 Plug SUS303/NBR 1

4 Piston ADC12/CHROMATE 1

5 Spring SUS304-WPB 1

6 O-Ring NBR 1

7 O-Ring NBR 1

8 O-Ring NBR 1

9 O-Ring NBR 1

11 Bottom Cap ADC12/CROMATE 1

12 Filter SUS304 2

13 Spring Case ADC12/CHROMATE 1

14 Adjust Knob VALOX420 1

15 Diaphragm Plate SUS303 1

16 Exhaust Orice SUS303 1

17 Diaphragm NBR/POLYESTER 1

18 Ball SUS440C 1

19 Adjust Screw SUS303 1

20 Spring Button SPCC-SD 1

21 Spacer VALOX420 1

22 Spring SWP B 1

23 Lock Screw SUS304 1

24 Screw SUS304 4

25 Screw SUS304 8

Masoneilan 78-80S & 08-80S Transfer Valves Instruction Manual | 9

Transfer Valve Model 08-80S

Sectional Drawing

Part N° Part Name Material Qty

1 Body ADC 12/ANODIZE 1

2 Head Cap ADC 12/CHROMATE 1

3 Plug SUS303/NBR 1

4 Piston ADC12/CHROMATE 1

5 Spring SUS304-WPB 1

6 O-Ring NBR 1

7 O-Ring NBR 1

8 O-Ring NBR 1

9 O-Ring NBR 1

11 Bottom Cap ADC12/CROMATE 1

24 Screw SUS304 4

25 Screw SUS304 4

26 Nut SUS304 4

Tech Field Support & Warranty:

Phone: +1-866-827-5378

valvesupport@bakerhughes.com

Direct Sales Office Locations

Australia

Brisbane

Phone: +61-7-3001-4319

Perth

Phone: +61-8-6595-7018

Melbourne

Phone: +61-3-8807-6002

Brazil

Phone: +55-19-2104-6900

China

Phone: +86-8400-7888

France

Courbevoie

Phone: +33-1-4904-9000

India

Mumbai

Phone: +91-22-8354790

New Delhi

Phone: +91-11-2-6164175

Italy

Phone: +39-081-7892-111

Japan

Tokyo

Phone: +81-03-6871-9008

Korea

Phone: +82-31-620-1736

Malaysia

Phone: +60-3-2161-03228

Mexico

Phone: +52-55-3640-5060

Russia

Veliky Novgorod

Phone: +7-8162-55-7898

Moscow

Phone: +7-495-585-1276

Saudi Arabia

Phone: +966-3-341-0278

Singapore

Phone: +65-6861-6100

South Africa

Phone: +27-83-387-9300

South & Central

America and the Caribbean

Phone: +55-12-2134-1201

Spain

Phone: +34-935-877-605

United Arab Emirates

Phone: +971-4-8991-777

United Kingdom

Phone: +44-7919-382-156

United States

Houston, Texas

Phone: +1-713-966-3600

Find the nearest local Channel Partner in your area:

valves.bakerhughes.com/contact-us

valves.bakerhughes.com

“as is” basis for general information purposes. Baker Hughes does not make any representation as to the

accuracy or completeness of the information and makes no warranties of any kind, specic, implied or oral,

to the fullest extent permissible by law, including those of merchantability and tness for a particular purpose

or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or special

damages, claims for lost prots, or third party claims arising from the use of the information, whether a claim

is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make changes in specications

and features shown herein, or discontinue the product described at any time without notice or obligation.

Contact your Baker Hughes representative for the most current information. The Baker Hughes logo, and

Masoneilan are trademarks of Baker Hughes Company. Other company names and product names used in

this document are the registered trademarks or trademarks of their respective owners.

BHMN-78-80S-08-80S-IOM-33103B-1121 11/2021 bakerhughes.com

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