Band-it A35199 Bedienungsanleitung
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 1 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
A35199, A35599
Pneumatic tool
Operation Instructions
Original document
(not a translation) U.S. Patent No.
11034472
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 2 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Page Description Page #
Safety Guidelines 3
Overview (Air Regulator & Tool Body) 4-6
Air Requirement 7
Initial Tool Set-up 8
Operation Instruction & Band Inspection 9-11
Maintenance 12-14
Replacement Parts 15
Tool Calibration Instructions 16-17
Foot Control/Bench Mount (Optional) 18
Tool Balancer Installation 19
Table of Contents
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 3 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
DANGER—Misuse of this tool may result in injury to personnel.
•Only use the equipment for its intended purpose, as described in this manual
▪Please read this entire manual before unpacking, setting up or operating this device.
Pay attention to all danger and caution statements. Failure to do so could result in serious injury
to the operator or other personnel, or damage to the equipment.
CAUTION
▪Protective eyewear should be worn when connecting and disconnecting the tool to compressed
air sources and during operation.
▪Wear appropriate gloves for handling steel while operating this tool, applying stainless steel
clamps and removing scrap clamp tail.
▪Clamp tensioning can be immediately stopped by releasing the tool trigger system.
▪When applying clamps, care should be taken to ensure fingers and loose clothing are not in the
way of the clamp being applied.
▪Never attempt to clamp objects which have a potential to burst, shatter or otherwise cause
bodily harm.
▪Disconnect air supply prior to maintenance and disassembly of tool components.
▪Liquids or lubricants should never be put into the air lines.
▪Risk of pinch point:
Located at tool head and interface during tension cycle
It is the task of the employer to warn his or her staff of risks, to train them on prevention of
accidents, and to provide necessary safety equipment and devices for the operator’s safety.
Before starting to work with the device, the operator should check the features of the device
and learn all details of the device’s operation. The device should only be operated by staff
members who have read and understand the contents of this manual.
Safety Guidelines
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 4 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Precision Regulator
Inside Under Clear
Cover
Overview: Air Regulator
Air Supply Inlet
Mounting Bracket
Air Pressure
Regulator
Factory set
Do not adjust
Digital Pressure Gage
Inside Under Clear
Cover
Fig. 1a
Air Filter
Fig. 1b
Quick Connector
For Flexible Cord
to Tool
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 5 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Overview: Bench Top Mounting Hole Pattern
(for Air Regulator Box backet)
Air Regulator Box Mounting
In a permanent installation, air regulator box should be bolted to a flat surface
to allow flexible cord to be stretched without dragging air regulator box.
Keep filter vertical to maximize the water and contaminant capability.
Fig. 2
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 6 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Important: Before disassembling tool, be sure
to shut-off air supply on the Air Regulator
Module.
Overview: Tool Body
Actuator
Button
Red Reset
Button
(Tension release)
Cut-off Timing
Adjust (factory set)
Auto Cut-off
Switch
Air Cylinder
Mounting holes for
Bench Mount or Tool
Balancer (page 19)
Blade
Knife
Connector For Optional Foot
Control (Page 18)
Foot control Sold separately
Alternative Mounting
Holes for Tool
Balancer
Fig. 3a
Fig. 3c
Fig. 3b
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 7 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Table. 1
Air Requirement
The A35199 and A35599 are pneumatic tools that need a clean and dry air supply.
The BAND-IT Air Regulator Module includes a filter to meet these requirements. For
proper tool performance, the air requirements at the inlet to the BAND-IT Air
Regulator Module must be:
Item Min Max
Inlet Supply Pressure (PSI) 100 140
Inlet SupplyAir Flow (SCFM) 1.5
Particle Size In Air Supply (microns) 5
Air Moisture Content 20% RH
Air Filter Environment:
Standard Filters/Regulators incorporate
polycarbonate bowls and/or observation
windows. DO NOT use in an environment that
will expose the above mentioned components
to synthetic fluids, organic solvents, chemicals,
cutting lubricants, thread lock solutions or
similar materials.
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 8 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
1. Connect tool and air regulator using coil hose.
2. All tools are factory set for nominal clamping conditions.
3. If required, adjust pressure by opening cover, loosen the 5/16 hex nut slightly under the
adjustment knob.
4. Touch ON/OFF button on the digital gage to turn on readout. Readout will auto shutoff after 20
minutes
5. Adjust the regulator while reading the digital pressure gage to achieve the correct psi, Turn
Clockwise to increase pressure, counterclockwise to reduce air pressure.
(The following set-up is for reference only)
• Micro 1/8 inch band, 23 psi, 80 pound pull.
• Standard ¼ inch band, 44 psi, 150 pound pull.
6. The digital gauge on the top of the controller box MUST indicate the proper pressure for the type
of tool and band used.
7. Lock the adjustment shaft by tightening the 5/16 nut under the adjustment knob.
CAUTION:
1. DO NOT ADJUST THE REGULATOR IN THE REGULATOR BOX TO MORE THAN 100 PSI,
IT WILL DAMAGE THE TOOL.
2. Do not over tighten the 5/16 hex locking collar for the regulator shaft, damage may
occur.
3. Under tensioned clamps result in loose assemblies. Excessive tension may damage
clamp or object cause injuries or property damage.
Initial Tool Set-up
Hex nut to
lock/unlock the
knob
Knob to adjust air
pressure/Tool tension
Fig. 4
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 9 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
Operation Instruction
1. Insert band tail through the tool nose opening, making sure that clamp circle
is directed away from the tool body as shown.
2. To tension the band, press and hold down actuator button. Always install bands
perpendicular to the axis of the object to be clamped. Do not force tool sideways
or in any other direction when band tail is under tension or during cut-off. Doing
so, may damage clamp and/or tool.
3. The Pneumatic tool will automatically cut the band once the desired tension has
been reached. If no cut-off occurs, check to make sure the automatic cut-off
switch has been turned “on” (the silver switch on the back side of the handle
should point toward the red reset button). If the switch is pointing in the wrong
direction, flip it to the “auto” position and the tool will cut off the band. If cut-off
stalls, turn switch off and immediately on again while holding down actuator
button. This may have to be done only once with the first band, after tool has been
pressurized.
4. Immediately after cut-off, release actuator button and remove the excess band.
Fig. 5
A351, A355
PNEUMATIC TOOL
www.BAND-IT-IDEX.com Document # P35087 Rev. I
© Copyright
BAND-IT-IDEX, Inc. 2021
All rights reserved
Page 10 of 19
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-3070 USA
P: 1-800-525-0758
F: 1-800-624-3925
Operating
Manual
A35199 Standard Pneumatic Tool
1. Be sure to read tool instructions(Page 4 to 9) and safety guides (page 3) before using
tool.
2. Tool is factory calibrated to 150 ±5 lbs tension. (REF. ~ 44 psi on air pressure gage).
For accurate tension setting, calibration device must be used (part number: E1000).
For calibration procedure see Page 16& 17. Calibration with device will ensure proper
tension setting.
3. A35199 pneumatic tool used only on 0.240” wide BAND-IT Tie-Dex Standard Bands.
Note: 0.250” wide bands can not be inserted into tool.
4. Condition of locking lip should be visually inspected on completed clamps. If lip
appears partially torn, damaged or not present at all, check tool tension and condition
of blade and knife. Make necessary adjustments and repairs. Be sure to remove and
replace faulty clamps.
Warning:
For A35199 tool, adjusting tension above 160 lbf may damage tool or tie (or both).
Fig. 6
Refer to website for warranty information:
http://www.band-it-idex.com/warranty.html
US Patent Number: 11034472
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