Banner PresencePLUS PRC1 Bedienungsanleitung

Model PRC1

Controller

WARNING . . . Not To Be Used for Personnel Protection

Never use these products as sensing devices for personnel protection. Doing

so could lead to serious injury or death.

These sensors do NOT include the self-checking redundant circuitry necessary to allow

their use in personnel safety applications. A sensor failure or malfunction can cause

either an energized or de-energized sensor output condition. Consult your current

Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC

standards for personnel protection.

P/N 57413 08/03

Instruction Manual

57413 8/16/03 11:50 PM Page i

57413 8/16/03 11:50 PM Page ii

P/N 57413 1

Contents

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

OVERVIEW

Attaching the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Controller Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Working with Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Startup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

MAIN MENU Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

QUICK START

Using the QUICK START Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SETUP

Adjusting Image, Focusing, Auto-Exposure . . . . . . . . . . . . . . . . . . . . 11

ROI

ROI Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Drawing a Region of Interest (ROI) . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Drawing a Mask. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Adjusting Focus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Adjusting Gray-Scale Thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TEACH

TEACH Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Setting Judgment Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Editing Judgment Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

RUN

RUN Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Viewing Pass/Fail Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Viewing/Editing Judgment Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Viewing Pixel Count Statistics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Viewing Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CONFIGURE

Configuring Application Type, Pixel Type, and Lighting . . . . . . . . . . . 26

Configuring Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Configuring Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Uploading and Downloading Files . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

REFERENCE

Appendix A: Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Appendix B: Gray-Scale Thresholds. . . . . . . . . . . . . . . . . . . . . . . . . . 33

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

57413 8/16/03 11:50 PM Page 1

2P/N 57413

57413 8/16/03 11:50 PM Page 2

P/N 57413 3

OVERVIEW

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Attaching the Controller

The power may be ON while attaching the controller to the sensor.

Acoiled cord with modular plugs is supplied with the PRC1 controller. Insert one plug into the

sensor and the other plug into the controller. Be sure they click into place.

NOTE: For complete PresencePLUS sensor and system setup instructions, see the

PresencePLUS P1B65Q Pixel-Counting Sensor Instruction Manual (P/N 56910), supplied with

each sensor.

P1B65Q

PRC1

MQDC-6 Series

Cable

Coiled Cord

(Supplied with PRC1)

To P ower Source,

Trigger Device, and

Output Receivers

Controller

SETUP ROI TEACH

LOAD

HELP ENTER

RUN

MAIN

RUN

P/F

RUN

JUDGE

CONFIG MAIN

IMAGE

CNTRL

Controller Connection to the Sensor

CAUTION . . .

Avoid damage to sensor caused by electrostatic discharge (ESD).

Use a properly-connected ESD wrist strap or other proven method for preventing

electrostatic discharges when installing a lens or attaching a cable.

57413 8/16/03 11:50 PM Page 3

The PresencePLUS™ Model PRC1 Controller is a hand-held remote

programmer for the PresencePLUS™ Model P1B65Q Pixel-Counting

Sensor. The controller is used to program the sensor and monitor sensor

performance.

The controller easily attaches to the sensor with a modular coiled cord and

obtains power from the sensor for operation. The controller writes all

programmed parameters to the sensor. After programming the sensor, the

controller may be detached and used with another sensor.

Programming options, monitoring options, and captured images are

displayed on the controller’s LCD screen. Arrow buttons on the controller’s

keypad are used to select options, adjust values, and navigate from

screen to screen. Function buttons provide quick access to the most

frequently used screens.

Depending on the sensing application requirements, programming the

sensor involves up to three steps: SETUP, ROI, and TEACH.

In the first step, the SETUP mode is used to adjust the target object within

the sensor’s pixel array, run the auto-exposure routine, focus the sensor’s

lens, and lighten or darken the image.

In the second step, the ROI mode may be used to define a Region of

Interest (ROI) within the array for judgment or to mask an area to exclude

from judgment.

In the third step, the TEACH mode is used to “teach” the sensor to

recognize good and (optionally) bad images by presenting a number of

product examples. The controller uses the pixel counts from these

examples to determine judgment criteria for subsequent sensor operation.

Judgment criteria may be manually adjusted.

If the application does not require defining an ROI, masking, or teaching

bad product, the QUICK START option provides a simple one-step

SETUP, TEACH, and RUN sequence. The resulting judgment criteria may

be manually adjusted.

CONFIGURE screens are used to program parameters that typically only

need to be set once. Configuration parameters include selecting the

application type (to enable the most appropriate auto-exposure settings),

which pixel color to count (white or black), lighting options, trigger settings,

and output settings.

Up to four different sets of parameters may be uploaded from the sensor

to the controller and saved as files. This feature allows parameters to be

downloaded to the sensor when setting up different product runs or

programming more than one sensor.

After the sensor has been programmed and configured, the controller is

used to put the sensor into RUN mode. While the sensor is in operation,

RUN screens may be used to monitor PASS/FAIL and pixel count

statistics, view captured images, or adjust configuration settings and gray-

scale thresholds.

4P/N 57413

OVERVIEW

Product Overview

57413 8/16/03 11:50 PM Page 4

P/N 57413 5

OVERVIEW

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Display information about

the selected option

MAIN MENU

LOAD

• Set configuration parameters:

– Application type

– Pixel color to count (blackor white)

– LED lights

– Light auto-compensation

– Tr igger settings

– Output settings

•Upload or Download configuration files

CONFIG

•Set judgment criteria

•Adjust judgment criteria before operation

TEACH

IMAGE

CNTRL

•Define region of interest for judgment

•Mask area to exclude from judgment

• Adjust focus

•Adjust gray-scale thresholds

ROI

•Run the auto-exposure routine

•Focus the lens

•Lighten or darken the image

SETUP

•Automatically set judgment criteria and put

the sensor into RUN mode

MAIN

RUN

P/F

RUN

JUDGE

•View PASS and FAIL statistics

•View pixel count statistics

• Adjust judgment criteria during operation

•View images

RUN

MAIN

CONFIGURE

TEACH

ROI

SETUP

QUICK START

RUN

Controller

SETUP ROI TEACH

LO AD

HEL P ENTER

RUN

MAIN

RUN

P/F

RUN

JUDGE

CONFIG MAIN

IMAGE

CNTRL

Controller Keypad

57413 8/16/03 11:50 PM Page 5

6P/N 57413

OVERVIEW

MAIN MENU

QUICK START

SETUP

ROI

TEACH

RUN

CONFIGURE

Working with Screens

•The screen name is underlined at the top of each screen.

•In this manual, some screens are identified by a number. These numbers help show how

screens are related. They do not appear on the screen and do not necessarily suggest the

order that screens should be completed.

•Options are displayed in CAPITAL letters.

•View-only data, values, and message text are displayed in Upper and Lower Case letters.

•To select an option, press UP or DOWN buttons to highlight it.

•To execute a selected option, press ENTER.

•Changes are automatically saved when you go to another option or screen.

•Use arrow buttons to quickly navigate between options on a screen:

–Press the LEFT button to select the first option.

–Press the RIGHT button to select the last option.

–Press the UP button from the first option to select the last option.

–Press the DOWN button from the last option to select the first option.

•Press and hold an UP, DOWN, LEFT, or RIGHT button to allow the controller to continue the

action until the button is released.

•To display information about the selected option, press the HELP button. To exit the Help

screen, press the HELP button again.

•Whenever a selected option will take the sensor out of RUN mode or affect previously set

information, the controller displays a confirmation prompt. To continue with the operation, select

YES. To back out without changing anything, select NO.

Press UP and DOWN buttons to select an

option. Press ENTER to execute the option.

Screen name

Selected option

Options are displayed in CAPITAL letters,

view-only information is displayed in Upper

and Lower Case letters.

EDIT JUDGE

(+) % MATCH 15%

(–) % MATCH 15%

REF COUNT 76309

White Count 76290

RESTORE

DONE View only

57413 8/16/03 11:50 PM Page 6

OUTPUT1 (white wire)

FUNCTION Pass

MODE PNP

TYPE Pulsed

PULSEWIDTH 50 msec

DELAY 0 msec

RESTORE

DONE

P/N 57413 7

OVERVIEW

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Example 3: Adjusting borders

Example 2: Adjusting numerical values

•RUN mode and IMAGE CONTROL screens display the pixel type the sensor is counting

(white or black), the pixel count, the captured image, and the judgment result.

The judgment result includes the percent above (+) or below (–) the Reference Count.

For example, if the (+) %Match is 15%, a pixel count that is 3% above the Reference Count is

displayed as Passed: + 3% because 3% is within 15%. A pixel count that is 25% above is

displayed as Failed: +25% because 25% is not within 15%. A value of 0% means that the

count is within 1% of the Reference Count. See page 24 for more information about how

judgment criteria is applied.

•To change a word value displayed next to an option, highlight the option and press ENTER to

toggle between choices (see Example 1).

•To adjust a numerical value displayed next to an option, highlight the option and press ENTER

to select its value. Press UP or DOWN buttons to edit the number. Press ENTER again to

deselect the value (see Example 2).

•To adjust ROI or mask borders, press UP, DOWN, LEFT, or RIGHT buttons (see Example 3).

Example 1: Changing word values

CONFIGURE

APP TYPE Motion

PIXEL TYPE White

LIGHTS

AUTO COMP Off

TRIGGER/OUTPUTS

FILE UPLOAD/DOWNLOAD

DONE

Off

P/F

Pass

Fail

CLEAR

MANUAL

BACK

White: 147765

Passed:+ 3% Judgment

result

Pixel

count

Captured

image

Monitoring data displayed on RUN mode

and IMAGE CONTROL screens

Pixel type the sensor is

counting (white or black)

MASK

Use

arrow

keys to

set LR

corner

of mask

DONE

57413 8/16/03 11:50 PM Page 7

8P/N 57413

OVERVIEW

Startup Screens

Upon connection to the sensor, the controller briefly displays version information on the

PresencePLUS startup screen and then displays the MAIN MENU screen (#1).

If the sensor is in RUN mode, the controller displays the RUN screen (#5) upon connection.

MAIN MENU Screen (#1)

MAIN MENU

QUICK START

SETUP

ROI

TEACH

RUN

CONFIGURE

RUN Screen (#5)

RUN

P/F

JUDGE

STATS

SINGLE

CONFIG

MANUAL

MAIN

PresencePLUS

Banner Engineering

Corporation

Remote Version:

Sensor Version:

Sensor not in RUN mode

Sensor in RUN mode

White: 147765

Passed:+ 3%

57413 8/16/03 11:50 PM Page 8

Inhaltsverzeichnis

Andere Banner Controller Handbücher

Banner

Banner DXM100-S Series Bedienungsanleitung

Banner

Banner DXM100 Bedienungsanleitung

Banner

Banner SC22-3 Bedienungsanleitung

Banner

Banner Sure Cross DXM1200-Bx Bedienungsanleitung

Banner

Banner Sure Cross DXM700-Bx Bedienungsanleitung

Banner

Banner Sure Cross DXM150-Bx Bedienungsanleitung

Banner

Banner SCR P Series Bedienungsanleitung

Banner

Banner Two-Hand-Control DUO-TOUCH SG Bedienungsanleitung

Banner

Banner SC22-3 Bedienungsanleitung

Banner

Banner Sure Cross Performance P15E Node Series Bedienungsanleitung

Banner

Banner DXMR90-X1 Series Bedienungsanleitung

Banner

Banner TCNM-AD Series Bedienungsanleitung

Banner

Banner XS26-2 Series Bedienungsanleitung

Banner

Banner LC25 Pro Bedienungsanleitung

Banner

Banner Sure Cross DXM700-Bx Bedienungsanleitung

Banner

Banner DXM1200-X2 Bedienungsanleitung

Banner

Banner Sure Cross DXM100-Bx Bedienungsanleitung

Banner

Banner DXM Bedienungsanleitung

Banner

Banner SC22-3 Bedienungsanleitung

Banner

Banner Sure Cross DXM100-Bx Bedienungsanleitung

Banner

Banner PICO-GUARD SFCDT-4A1 Bedienungsanleitung

Banner

Banner Sure Cross DXM150-Bx Bedienungsanleitung

Banner

Banner Sure Cross DXM1200-Bx Bedienungsanleitung

Banner

Banner DXM150-S Series Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung

KUHN

KUHN TKS Bedienungsanleitung

S&C

S&C PMH Bedienungs- und Wartungshandbuch