Banner Easy-LAM II Bedienungsanleitung

TABLE OF CONTENTS

Important Safety Messages and Electrical Safeguards……………………3-4

Introduction………………………………………………………………….5

Specifications………………………………………………………………..5

Initial Setup……………………………………………………………….6-8

ØUnpacking……………………………………………………………6

ØComponents………………………………………………………….6

•Motor Switch……...……………………………………………...6

•Reverse Switch………...…………………………………………6

•Heater Switch……………...……………………………………..8

•Heat Indicator Light……………………………………………...8

Loading Laminating Film onto Mandrels…………………………….....8-9

Threading Laminating Film…………………………………………....9-12

Adjusting Mandrel/Film Tension……………………………………..12-13

Setting Heat Shoe Temperature………………………………………13-14

Laminating…………………………………………………………....14-15

Troubleshooting………………………………………………………15-16

Maintenance…………………………………………………………......17

ØCleaning the Heat Shoes and Laminator Rollers……………........17

ØRemoving Wrap-arounds…………………………………..….….18

Warranty………………………………………………………………...18

Return Policy…………………………………………………………....18

Parts List and Illustrations…………………………………………..19-20

IMPORTANT SAFETY MESSAGES AND

ELECTRICAL SAFEGUARDS

For your protection, do not connect the laminator to electrical power or

attempt to operate it until you have read these instructions completely. Keep

these instructions in a convenient location for future reference. This

instruction manual and labels affixed to the laminator are important safety

messages. Read these messages carefully.

For Your Safety

ØSave these Operating Instructions for later use.

ØKeep hands, long hair, clothing, and other loose articles, such as

jewelry and ties, away from laminator’s moving parts.

ØDo not touch the heat shoes while the laminator power is turned on.

Allow shoes to cool completely before touching.

ØDo not use the laminator for other than its intended purpose.

ØPlace the laminator on a stable cart, stand, or table. A laminator

placed on an unstable surface may fall, causing serious bodily injury

or damage to the unit.

ØMove the laminator with caution. Quick stops, excessive force, or

uneven floor surfaces may cause the laminator and cart to overturn.

ØDo not insert items or objects other than recommended laminating

material. Do not store liquids or flammable material near laminator

that may spill or cause electrical shock or fire damage.

ØThe laminator should be operated only from the type of power source

indicated in these Operating Instructions and on the data plate located

on the rear panel of the laminator.

ØThe three-pronged grounding plug is a safety feature and will fit only

into a grounding-type power outlet. If you are unable to insert the

plug into an outlet, contact a qualified electrician to have a suitable

outlet installed.

ØDo not leave the laminator power on overnight. Unplug the laminator

at the end of the day.

ØUnplug the laminator before moving it or when it is not in use for an

extended period of time as a precaution against the possibility of an

internal malfunction that could create a fire hazard.

Do not operate the laminator with a damaged power supply cord or plug, or

after it malfunctions or has been damaged in any manner.

ØKeep the power cord away from hot or wet surfaces.

ØDo not overload electrical outlets beyond their capacity, as this can

result in fire or electrical shock. This unit is rated at 15 amps and

should be the only item plugged into a 20 amp branch circuit.

ØAdjust only those controls that are specified in these Operating

Instructions.

ØDo not attempt to service or repair the laminator yourself. Unplug the

laminator from the electrical outlet and contact an authorized service

representative under any of the following conditions:

•When the power supply cord or plug is damaged or frayed.

•If liquid has been spilled into the laminator or it has been

exposed to water.

•If the laminator has been subjected to excessive jarring through

being dropped or bumped.

•If the laminator does not operate normally when following the

operating instructions.

•KEEP THE LAMINATOR OUT OF REACH OF

CHILDREN.

INTRODUCTION

Congratulations on your purchase of the Easy-Lam II Roll Laminator. This

unit is designed to provide years of trouble-free service.

The Easy-Lam II will accept rolls of laminating film up to 27” wide in both

1.5 and 3 mil thicknesses. Paper and card stock up to 1/16” (1.6mm) thick

may be laminated without adjusting the feed rollers.

The Easy-Lam II will accept 5 mil film if the machine was purchased with

the 5 mil switch only!

Your Easy-Lam II is preset at the factory for most applications, so any

adjustments should be minor. A thermometer provides continual indication

of the heat shoe temperature, which may be adjusted as needed.

SPECIFICATIONS

Plastic Width Up to 27” (68.6cm)

Plastic Thickness 1.5 mil and 3 mil (37 and 75 micron).

5 mil (125 micron) with 5 mil option switch

only.

Maximum Roll Length 1.5 mil –1,000 feet (304.8 meters)

3 mil –500 feet (152.4 meters)

5 mil –250 feet (76.2 meters)

Speed 5 feet per minute (1.64m/minute)

Net Weight 91 lbs (41 kg)

Power Requirements 120VAC, 60Hz, 1840 watts (UL),

220VAC available

INITIAL SETUP

Unpacking

Before unpacking the unit, inspect the shipping container for signs of

damage. Notify the carrier and your dealer immediately if any damage is

noted.

CAUTION! The laminator weighs approximately 91 lbs. Use two

people when removing the laminator from the shipping container.

NOTE! We recommend saving the packaging in case you have to

return the unit.

Components

Figure 1 shows the location of the major components and controls of the

Easy-Lam II. You should become familiar with these before operating the

laminator.

Motor Switch

This switch provides power to the motor. If the switch is pressed to

the “on” position, the rollers move the plastic film and laminating

material through the unit.

Reverse Switch

This toggle switch is found on the back of the machine. When this

switch is pressed to the “REV” (upper) position, and the motor switch

is on, the rollers move in the reverse direction. This is useful for

clearing film from the rollers.

Figure 1

Heater Switch

This switch turns power on and off to the top and bottom heat shoe.

(Switch will light up in the “on” position).

Heat Indicator Light

This light goes on when the heat switch is first turned on and then

remains on until the heat shoe reaches the operating temperature.

After that point, the light will go on and off periodically as the

thermostat cycles.

Loading Laminating Film onto Mandrels

Slide film with a one-inch core onto the mandrel as in Figure 2. Note that

one mandrel is labeled TOP and the other BOTT (for bottom). They are not

interchangeable.

ØWhen sliding roll of film onto mandrel, you must push the core

gripper to the flat position. When core gripper is inside the core, the

core gripper spring will cause the core gripper to grab the film so the

tension adjustment knob will tighten the tension on the film.

ØMake sure film is aligned from left to right on top and bottom

mandrels when loading film. See Figure 2a.

Figure 2

Figure 2a

Threading Laminating Film

These instructions apply to poly-in film rolls (shiny side out, dull side in).

1. For the top supply roll, place the mandrel ends into the slots on the

top of the laminator. If you are facing the front of the laminator, the

film should unwind toward you from the bottom of the roll as in

Figure 3.

Figure 3

2. Pull 6”-12” of film from the top roll. Pass the film under the idler

bar and safety shield, and over the heat shoes. Make sure the shiny

side of the film is against the shoes. See Figure 5 and 6.

3. For the bottom supply roll, remove the feed table. Place the

mandrel ends into position in the lower mandrel holder slots. If you

are facing the front of the laminator, the film should unwind away

from you from the bottom of the rollers as shown in Figure 4.

Figure 4

4. Pull 6”-12” of film from the bottom roll. Pass it under the lower

idler bar. You can “drop-down” the lower idler bar to give you more

clearance. After doing so, return the idler bar to its upper position for

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