Barco RLM-W12 Bedienungsanleitung

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PROJECTOR

Service Manual

BARCO RLM W12

Rev.01

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DLP DIGITAL PROJECTOR rev.00

Revision

Description

Date

Rev.00

Preliminary

12/06/2011

Rev.01

Modify the Chapter 8 –Barco Spare Parts Number

06/21/2012

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CONTENTS

1,COMPLIANCE OF SAFE REPAIR..........................................................................5

1-1. Cautions during disassembling and assembling ................................................6

1-2. Lamp........................................................................................................................6

1-3. Lens.........................................................................................................................6

2. SPECIFICATIONS ..............................................................................................7

2-1. Optical Specifications............................................................................................7

2-2 Electrical Specifications. ........................................................................................8

2-3 Mechanical Specifications....................................................................................10

2-4 Block Diagram…………………………….….…………………………………………...11

2-5 Fan Location. .........................................................................................................13

3,TROUBLESHOOTING........................................................................................15

3-1 RS-232 Protocol Command..……………………………………………….…………..15

3-2 Troubleshooting & Error Code...……………………………………………………….30

4,KEY PART REPLACEMENT & WIRE DRESSING…………………………….…………...…36

4-1 Top Cover ……..………..…………………………………………….……………….…..36

4-2 W2 Board………………………………………………… ……….……………….………37

4-3 Main Formatter Board…………………………………………….. ……….……………38

4-4 Fan E Board & Slave Board & RJ-45 Board..………………………………………...39

4-5 Video Board & DUAL Link DVI (3D) Board………………………..……………….…41

4-6 Fan C Board & Bracket Plate…………………………………….……………..……....42

4-7 Fan B Board & Filter & Lamp 1 & Lamp 2 & Fan 2 & Fan 3….……………….…….44

4-8 Back cover & Keypad & Rear IR Board…………………….…………………………47

4-9 Fan 20 & Fan 21 & Fan 22 & Fan23……………………………………………..……..48

4-10 Left Cover & Fan 1……………..….…………………………………………………….50

4-11 Ballast & DC-DC Board & AC Filter Board & Power Board & Fan 8 & Fan 9….51

4-12 Front Cover & Front IR Board…………………………………..…………….……….56

4-13 Right Cover & Fan 0………………………..……………………………………….…..57

4-14 Motor Driver Board & Lens Mount……..…………………………………………….59

4-15 Prism Flow Channel & Light Shutter & FIP……………………………...………….60

4-16 Illumination & Fan 6 & Fan 7 & Fan 10 & Fan 11…………………….…….….……62

4-17 All Module Layout……………………………..…………………………………….…..65

5. PROGRAM SETTING AND SOFTWARE DOWNLOAD……………………………………..66

5-1 Firmware Downloads Procedure for Main Formatter Board…………..…….66

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5-2 Firmware Downloads procedure for sxW2 Board…………..………….….…...78

5-3 Firmware downloads procedure for RJ-45 Board……………………………...84

5-4 Firmware Download Procedure for Ballast.……………………..……………………86

6. ADJUSTING……………..…………………………….…………..………..….……….89

6-1 FIP Convergence (CG) Adjusting….……………………….…………………………..89

6-2 Folding Mirror Adjust……………..………………………….…………………………..94

7. MAINTENANCE………………………..…………………………………………..……………...95

7-1 Cleaning the projector………………………………….….…….…………………….…95

7-1-1 Cleaning the cabinet.….………………….……….…………..………...…..95

7-1-2 Cleaning the Lens.……...……….……….…….…….………….……......…95

7-1-3 Cleaning the filters.…………..………….…….…….…….…………….…..95

7-1-4 Cleaning the optical parts………………….….….…………….……..……96

7-2 Replacing Consumable Parts………………………….……….…………………..…..97

7-3 Replacing the Lamp……….…………………………….……….……….………….…..98

7-4 Replacing the Filter……….….………………………….……….…………….…….…100

8. SPART PARTS LIST & SPARE PARTS PHOTO………..…………………………………..102

9. PRODUCT PACKAGING…………………..……………………………………….…………..117

9-1 Full Set Unit Packaging….…..………………………….……….……….………….…117

9-2 Model Accessory Part..………………………………….……….……….………….…118

9-3 Carton…………………………..………………………….……….……….………….….119

9-4 Serial NO. Label Explanation……...………………….……….……….…..……….…120

9-5 AIR Shipping Packaging………….…………………….……………….…..……….…121

9-6 SEA shipping Packaging……………………………….……………….…..……….…122

APPENDIX TIMING TABLE…………………………………….………….…….…..……….…123

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BARCO RLM W12 Projector

PLEASE NOTE

The information contained herein is based on the experience and knowledge relating

to the subject matter gained by Barco prior to publication. No patent license is granted

by this information.

Barco reserves the right to change this information without notice, and makes no

warranty, express or implied, with respect to this information. Barco shall not be liable

for any loss or damage, including consequential or special damages, resulting from

any use of this information, even if loss or damage is caused by Barco’s negligence or

other fault.

This equipment includes parts and assemblies sensitive to damage from

electrostatic discharge. Use caution to prevent damage during all service

procedures.

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1. COMPLIANCE OF SAFE REPAIR

Be sure to read this Service Manual before providing services.

In the projector, full consideration is taken to ensure the safety for fire, electric shock, injury, harmful radiation,

and substance. Therefore, observe the notice described in this Service Manual so that safety is kept when

providing services. Moreover, be sure to observe the notice described in the Instruction Manual.

Pay attention to the following during service inspection.

1-1 Cautions during disassembling and assembling

1. This equipment contains parts under high voltage. When making repairs, etc. Be sure to pull out the power

plug beforehand to insure safety.

2. Parts may be very hot immediately after use. Make sure the equipment has cooled off sufficiently before

carrying out repairs.

3. Make sure that parts and screws and wiring, etc. are returned to their original positions. Tube, tape and

other insulation materials have been used for safety reasons. The internal wiring has been designed to

avoid direct contact with hot parts or parts under high voltage when using clamps or other tools.

4. The parts used in this device have special safety features such as flame-resistance and anti-voltage

properties. When replacing parts, always use parts supplied from the factory.

5. After finishing operations make sure that all parts and wires have been returned to their original position and

that there has been no deterioration of the area around the location that was worked on.

6. Be sure to use an earth band (wrist band) during repair and inspection.

1-2 Lamp

During current conduction, the lamp is in the high-temperature state. In this case, pay careful attention

because a high voltage is used. When replacing a lamp, replace it after confirming that the lamp has cooled

sufficiently.

1-3 Lens

Do not look into the lens during projection. This damages your eyes.

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2. SPECIFICATIONS

This section provides technical information about the projector's performance.

2-1 Optical Specifications

*Item

Description

Projection system

It is designed with DMD LVDS 0.96" 1920*1200 DC3 DLPTM 3-chips channel high-definition

images projector.

Resolution

WUXGA 1200P (1920 x 1200) pixels

Lamp

Dual Lamp System - LAMP UHP 400W Philips E21.9

Brightness

Normal Mode: 9180 ANSI Lumen (Dual Lamp) min ; Normal Mode: 3833 ANSI Lumen (Single Lamp)

Echo Mode: 6977 ANSI Lumen (Dual Lamp) min; Echo Mode: 3488 ANSI Lumen (Single Lamp)

Brightness Uniformity

Normal Mode: >80%; Normal Mode: ~(Single Lamp)

Echo Mode: >80% (Dual Lamp); Echo Mode: >70% (Single Lamp)

Contrast Ratio

> 1500:1 min

Focus

Balance focus over the entire image area with Barco 2~ 2.8 Lens (wide) at 100 inch screen, and

check the white “ME” text of center and four corners must be visible.

Flare

Center <= 1.5 pixel (not include pixel itself)

Corner<=2 pixel (not include pixel itself)

with Barco 2~ 2.8 Lens (wide) at 100 inch screen by 0.5 m

Dust & Blemish

No visible dust and blemish @ 100% Black & Full white image by 2.5 m

Color Band

No visible color band around 4 edges and corners @ 100% Black & Full white image

Flicker

No visible flicker around 4 edges and corners @ 100% Black & Full white image

Lens shift

Vertical Lens Shift: Lens shift (Up) >110% ; Lens shift (Down) > 70%

Horizontal Lens Shift: Lens shift (Right) >30% ; Lens shift (Left) >30%

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Projection Lens

R9862000-TLD+ (0.73:1)

R9840775-TLD+ (1.2:1)

R9862010-TLD+ (1.5 - 2.0:1)

R9862020-TLD+ (2.0 –2.8:1)

R9862030-TLD+ (2.8 –4.5:1)

R9862040-TLD+ (4.5 –7.5 :1)

R9829997-TLD+ (7.5 –11.2:1)

R9862005-TLD+ Ultra (1.25 –1.6)

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2-2 Electrical Specifications

Item

Description

Inputs / Outputs

●HDMI input

●SDI Input

●SDI Output

●D-SUB 15 input (RGBHV)

●Video Input (Composite Video)

●S-Video Input

●5-BNC Input (RGBHV)

●3-RCA Input (YPbPr)

●RS-232 input (Support RS-232 standard, Firmware download, Switch on & off, RS-232

commands)

●IR input x 2 (Front-IR & Back-IR)

●Triggers Input

●RJ-45 (LAN) input (Provide Ethernet Connectivity & Web Server)

●DVI-3D Input (DVI-D Dual Link)

Thermal Sensor

Inlet NTC x 1

FIP NTC x 1

Audible Noise

ECO mode < 37 dB ; Normal mode < 42 dB

Power Requirement

90 ~264 V AC; 50/60 Hz

Input Current

15 A Max

Temperature

Non- Operating : -20~ 60 °C

Operating : 0~ 40 °C

Altitude

Non-Operating : no definition

Operating : up to 3,000 m @ 25°C

Humidity

Non-Operating : 90%

Operating : 90%

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2-3 Mechanical Specifications

Item

Description

Dimensions

19.7" (W) x 10.6" (H) x 24.8" (D)

500 mm (W) x 270 mm (H) x 631 mm (D)

Weight

72 lbs/32 kg

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