Bardiani J-GIOTTO TOP Technisches Datenblatt

Bardiani Valvole S.p.A.

via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy

tel. +39 0525 400044 - fax +39 0525 3408

[email protected] - www.bardiani.com

J-GIOTTO TOP®

Instruction, Use and Maintenance Manual

CONTROL UNITS

EN-IST-JGIOT360-0122(Translation of the original instructions)

2EN-IST-JGIOT360-0122

MANUAL REVISION DATE

3EN-IST-JGIOT360-0122

INDEX

1 Safety, Warning and Mandatory Signs 5

1.1 Operator training 5

2 Safety 6

2.1 General safety warnings 6

3 Technical data 8

3.1 J-Giotto Top electrical connections 11

4 Checking / Unpacking / Lifting 11

5 Installation of the J-Giotto Top 12

6 J-Giotto Top Pneumatic connections 14

7 Troubleshooting 17

8 Cleaning 18

9 Disposal 19

10 Maintenance 20

10.1 J-Giotto Top Control unit 21

10.2 Disassembly / Assembly of the J-Giotto Top 22

11 CE certificate 26

12 Warranty 27

13 Recommendations 28

4EN-IST-JGIOT360-0122

INTRODUCTION

This “Instruction, Use and Maintenance Manual” has been drawn up expressly for expert

technical personnel. Consequently any information which can easily be deducted from reading

the text and/or examining the illustrations and/or drawings provided herein shall not be the

object of further explanation.

This “Instruction, Use and Maintenance Manual” forms an integral part of the control unit.

Before proceeding with installation, use or maintenance of each type of control unit it is

compulsory to read and understand this manual.

This manual must be kept for all future reference

When using valves in compliance with Directive 2014/34/EU (ATEX) it is mandatory to

consult a specic manual.

It being understood that the essential characteristics of the type of control unit described herein shall

remain the same, the manufacturer reserves the right to amend and/or integrate and/or update the data

and/or information relative to use of the control unit provided in the “Instruction, Use and Maintenance

Manual”, at any time and without prior notice.

The latest, updated version of the "Instruction, Use and Maintenance Manual" is always available at

www.bardiani.com

The manufacturer shall not in any way be held liable for any consequences resulting from a failure

to correctly observe the prescriptions provided in the relative manual concerning installation, use,

maintenance and care of the product.

totally and/or partially reproduce and/or transmission and/or record any part of this "Instruction,

Use and Maintenance Manual" using any means and/or support, including IT and/or electronic

and/or mechanical and/or paper formats, or by means of any other system to save and/or reuse

it for purposes different to the exclusive use by the purchaser.

5EN-IST-JGIOT360-0122

1 Safety, Warning and Mandatory Signs

SIGNALS

Pictogram Description Notes

WARNING

General

This tells the person in question that the operation

described involves (when not performed in accordance

with the relative safety regulations) the risk of personal

injury.

OBLIGATION

General

Special instructions must be followed to avoid injury to

persons.

SKILLED

PERSONNEL

Dismantling/Assembling and maintenance operations

must be carried out by expert technicians only.

NOTE Follow the indicated note with care

ELECTRICAL

CONNECTION

Electrical connection to the control unit

ELECTRICAL

DISCONNECTION

Electrical disconnection from the control unit

PNEUMATIC

CONNECTION

Compressed air connection to the control unit

PNEUMATIC

DISCONNECTION

Compressed air disconnection from the control unit.

OPERATING SIGNS

Pictogram Description Notes

1APPLICATION OF

FOODSAFE

GREASE

Use only FOODLUBE HI-TEMP 2 grease or equivalent

1.1 Operator training

All persons who have to work on the valve must be qualified to carry out the relative maintenance

tasks.

They must be informed as to the possible hazards involved and must observe all the safety

instructions set out in this manual.

Allow expert personnel only to work on the electrical components.

6EN-IST-JGIOT360-0122

2 Safety

2.1 General safety warnings

Intended Use

The control unit has been designed to control the pneumatically controlled process valves

manufactured by Bardiani Valvole S.p.A..

It is possible to fit the J-Giotto Top with a maximum of two solenoid valves for controlling the process

valve and up to a maximum of two inductive sensors for controlling the position.

For the electrical connections inside the control unit, there are two different configurations:

• LED terminal block: the LEDs indicate, in the presence of the relative inductive sensor, the status of

the valve: green light = valve open; yellow light = valve closed.

• 10-pole terminal block: no LEDs.

General warnings

• Always read the technical data carefully before machine installation, operation and maintenance.

• The J-Giotto Top must always be installed, operated and maintained by authorized personnel. Said

personnel must know and understand both the unit and the contents of the manual.

• Take care over any separate parts of the J-Giotto Top when removing it from its packaging.

• Always connect the air supply carefully and disconnect it after use.

• Always connect the power supply carefully and disconnect it after use.

• Never touch the moving parts in the J-Giotto Top or valves.

• Always handle detergents with care.

Prohibited use

Use of the control unit is not envisaged:

• for any operations other than those for which it was designed.

WARNING

The machine may not he used inside premises where there is a potentially explosive atmosphere or risk

of fire unless otherwise stated by the manufacturer (in the case of valves certified in accordance with

Directive 2014/34/EU please refer to the ATEX Manual).

WARNING

The control unit contains circuits classified as LOW VOLTAGE LIMITED ENERGY CIRCUIT. For correct use

in North America dimension the protection circuits in accordance with Standard UL508A.

WARNING

Always make sure the electrical and pneumatic connections are NOT active when executing operations

on the J-Giotto Top and that the power supply voltage is only 24 Vdc.

7EN-IST-JGIOT360-0122

2 Safety

WARNING

Under normal circumstances (exposure time, eye pupils, viewing distance) it is assumed that the

LEDs do not present any danger to eyes. In principle, however, please remember that intense

light sources have a high potential of secondary exposure due to their blinding effect. As also

occurs when looking at other bright light sources (such as vehicle high beams), there may be

a temporary reduction in visual acuity and afterimage which can cause irritation, discomfort,

eyesight issues and even injury, depending on the situation.

BARDIANI VALVOLE S.p.A. declines all liability for any

installation, use or maintenance which fails to comply with the

indications provided in this manual!

8EN-IST-JGIOT360-0122

3 Technical data

CONTROL UNIT TECHNICAL DATA

Weight from 0.24 Kg to 0.42 Kg depending on the configuration

Casing material PA66 + PA6-GF30 (glass fibre reinforced nylon)

Gaskets material NBR / EPDM

Protection class IP67

Air supply and vent connections 1/8” BSP

Air line connections 6 mm / (1/4” ON REQUEST)

Electrical connections 7-pole connector or M12 5-pole connector

Threaded fitting for cable gland PG11 or M20x1.5

Vibrations 1mm amplitude f=10..55Hz

Storage temperature from -10°C to +25°C

Air supply Class 2,4,3 according to ISO 8573-1

SOLENOID VALVE APPLICATION CRITERIA

Single Acting Valves 1 Solenoid valve

Double Acting Valves (1 normally open and 1 normally closed) and Twin-Stop

(2 normally closed)

2 Solenoid valves

SOLENOID VALVE TECHNICAL DATA

Electrical power supply 24 Vdc ±10%

Air pressure supply max. 7bar

min. 6bar

Ambient temperature for solenoid valve

type B

0..+55°c

Ambient temperature for solenoid valve

type S

-10..+50°C

INDUCTIVE SENSOR TECHNICAL DATA

Electrical power supply 24 Vdc

Ambient temperature -10..+70°C

In the event of any doubt, please contact Bardiani Valvole S.p.A.

9EN-IST-JGIOT360-0122

3 Technical data

3.1 J-Giotto Top electrical connections

Solenoid valve 1

1,2 PNP sensors with 1.2 normally closed solenoid valves and 7-pins connector

Sensor

VALVE

OPEN

Sensor

VALVE

CLOSED

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Connector

(7)

(6)

(4)

(3)

(2)

(1)

(5)

COLOR

Wire

(Blue)

(White)

(Brown)

(Purple)

(Black)

(Red)

(Gray)

Sensor signal

VALVE CLOSED

Solenoid valve 2

CLOSED VALVE Sensor signal

OPEN VALVE Sensor signal

0Vdc

+24Vdc Solenoid valve 1

+24Vdc Solenoid valve 2

+24Vdc Sensors

+24Vdc

Solenoid valve 1

0Vdc

+24Vdc

Solenoid valve 2

Sensor signal

VALVE OPEN

+24Vdc

Sensors

Solenoid valve 1

N.C.

Sensor

VALVE

OPEN

Sensor

VALVE

CLOSED

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

+24Vdc

Solenoid valves 0Vdc

Connector

(2)

(7)

(6)

(4)

(3)

(1)

(5)

COLOR

Wire

(Black)

(Blue)

(White)

(Brown)

(Purple)

(Red)

(Gray)

CLOSED VALVE Sensor signal

OPEN VALVE Sensor signal

0Vdc

+24Vdc Solenoid valves

+24Vdc Sensors

Solenoid valve 2

N.O.

Sensor signal

VALVE CLOSED

Sensor signal

VALVE OPEN

+24Vdc

Sensors

1,2 PNP sensors with 1 normally closed solenoid valves and 5-pins connector

Sensor

VALVE

OPEN

Sensor

VALVE

CLOSED

Solenoid valve

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

+24Vdc

Solenoid valve

0Vdc

Sensor signal

VALVE CLOSED

Sensor signal

VALVE OPEN

+24Vdc

Sensors

Connector

(2)

(4)

(3)

(5)

(1)

COLOR

Wire

(White)

(Black)

(Blue)

(Gray)

(Brown)

CLOSED VALVE Sensor signal

OPEN VALVE Sensor signal

0Vdc

+24Vdc Solenoid valve

+24Vdc Sensors

Sensor

VALVE

OPEN

Sensor

VALVE

CLOSED

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

+24Vdc

Solenoid valves

0Vdc

Sensor signal

VALVE CLOSED

Sensor signal

VALVE OPEN

Connector

(2)

(4)

(3)

(5)

(1)

COLOR

Wire

(White)

(Black)

(Blue)

(Gray)

(Brown)

+24Vdc

Sensors

Solenoid valve 1

N.C. Solenoid valve 2

N.O.

CLOSED VALVE Sensor signal

OPEN VALVE Sensor signal

0Vdc

+24Vdc Solenoid valves

+24Vdc Sensors

1,2 PNP sensors with 2 solenoid valves (1 N.C. and 1 N.O.) for doble acting 5-pins connector

1,2 PNP sensors with 2 solenoid valves (1 N.C. and 1 N.O.) for doble acting 7-pins connector

10 EN-IST-JGIOT360-0122

3 Technical data

1,2 PNP sensors with 1,2 normally closed solenoid valves

Sensor

VALVE

OPEN

Sensor

VALVE

CLOSED

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Solenoid valve 1

Solenoid valve 2

CLOSED VALVE Sensor signal

OPEN VALVE Sensor signal

0Vdc

+24Vdc Solenoid valve 1

+24Vdc Solenoid valve 2

+24Vdc Sensors

1,2 PNP sensors with 2 solenoid valves (1 N.C. and 1 N.O.) for double acting

Sensor

VALVE

OPEN

Sensor

VALVE

CLOSED

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Signal (Black)

0Vdc (Blue)

+24Vdc (Brown)

Solenoid valve 1

Solenoid valve 2

CLOSED VALVE Sensor signal

OPEN VALVE Sensor signal

0Vdc

+24Vdc Solenoid valves

+24Vdc Sensors

1,2 normally closed solenoid valves and 7-pins connector

+24Vdc Solenoid valve 2

+24Vdc Solenoid valve 1

0Vdc

Connector

(1)

(2)

(3)

(4)

(5)

(6)

(7)

COLOR

Wire

(Red)

(Black)

(Purple)

(Brown)

(Gray)

(White)

(Blue)

Sensor signal

LOW

+24Vdc

Sensors

+24Vdc

Solenoid valve 1

+24Vdc

Solenoid valve 2

Sensor signal

HIGH

0Vdc

+24Vdc Solenoid valve 2 (Red or White)

+24Vdc Solenoid valve 1 (Red or White)

0Vdc Solenoid valve 2 (Black or Brown)

0Vdc Solenoid valve 1 (Black or Brown)

1,2 normally closed solenoid valves and 5-pins connector

+24Vdc Solenoid valve

0Vdc

+24Vdc Sensors

Connector

(5)

(3)

(1)

(4)

(2)

COLOR

Wire

(Gray)

(Blue)

(Brown)

(Black)

(White) Sensor signal

LOW

+24Vdc

Sensors

+24Vdc

Solenoid valve

Sensor signal

HIGH

0Vdc

+24Vdc Solenoid valve 2 (Red or White)

+24Vdc Solenoid valve 1 (Red or White)

0Vdc Solenoid valve 2 (Black or Brown)

0Vdc Solenoid valve 1 (Black or Brown)

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