Basil 3600 Bedienungsanleitung
OPERATOR MANUAL
Basil®3600 Bedding Dispenser
(2008-02-04) P122996-163
i
Introduction Operator Manual 122996-163
This manual contains important information on the proper use of the
Basil®3600 Bedding Dispenser. Refer to SECTION 5, ROUTINE MAIN-
TENANCE,for instructions in routine care of this bedding dispenser.
All personnel and department heads are urged to carefully
review and become familiar with the Safety Precautions and
instructions contained herein. These instructions are important to
protect the health and safety of personnel operating this bedding
dispenser and should be retained in a conveniently accessible area
for quick reference. This equipment is specifically designed only for
the uses outlined in this manual.
Complete instructions for uncrating and connecting utilities, as well
as the equipment drawing, have been provided. If they are missing,
contact STERIS for replacement copies, providing the serial and
model numbers of the bedding dispenser.
Advisory IMPORTANT: A listing of the Safety Precautions to be observed
when operating and servicing this bedding dispenser can be found in
SECTION 1 of this manual. Do not operate the equipment until you
have become familiar with this information.
Any alteration of this equipment not authorized or performed by
STERIS will void the warranty. Alteration of this equipment which
could adversely affect its operation and efficacy may violate national,
state and local laws or regulations.
Indications For Use The Basil 3600 Bedding Dispenser is an automatic, conveyorized
unit designed to dispense bedding into animal cages as they pass
through the unit. The dispensers are capable of handling most solid
bedding used in the care of laboratory animals.
A WORD FROM STERIS CORPORATION
©2008, STERIS Corporation. All rights reserved. Printed in Canada.
ii
122996-163 Operator Manual Introduction
Service Information A thorough preventive maintenance program is essential to help
ensure safe and proper equipment operation. Customers are
encouraged to contact STERIS concerning our comprehensive
annual maintenance program. Under the terms of the program, pre-
ventive maintenance, adjustments and replacement of worn parts
are performed on a scheduled basis to help ensure equipment per-
formance at peak capability and to help avoid untimely or costly
interruptions.
STERIS maintains a global staff of well-equipped, qualified service
technicians to provide this service, as well as expert repair services.
Please contact STERIS for details.
Corporation STERIS
Canada
Québec, Qc, CANADA
ISO 13485
ISO 9001
Certified
Facility
The base language of this document is
ENGLISH. Any translations must be
made from the base language document.
STERIS Limited
STERIS House
Jays Close
Viables
Basingstoke
Hampshire
RG22 4AX
United Kingdom
Sales and Service:
STERIS Corporation
5960 Heisley Road
Mentor, Ohio 44060
440-354-2600 • 800-444-9009
www.steris.com
iii
Table of Contents Operator Manual 122996-163
A WORD FROM STERIS CORPORATION..................................................................i
Advisory............................................................................................................................................................ i
Indications For Use........................................................................................................................................... i
Service Information...........................................................................................................................................ii
1 SAFETY PRECAUTIONS ......................................................................................1-1
2 INSTALLATION VERIFICATION...........................................................................2-1
2.1 General ................................................................................................................................................... 2-1
2.2 Installation Checklist............................................................................................................................... 2-1
2.3 Technical Specifications......................................................................................................................... 2-2
2.3.1 Voltage, Amperage and Power Consumption................................................................................. 2-2
2.3.2 Permissible Environmental Conditions............................................................................................ 2-2
2.3.3 Seismic Anchorage System ............................................................................................................ 2-2
3 COMPONENT IDENTIFICATION...........................................................................3-1
3.1 General ................................................................................................................................................... 3-1
3.2 Component Identification ....................................................................................................................... 3-1
3.2.1 Cage Conveyor System .................................................................................................................. 3-1
3.2.2 Bedding Dispenser System ............................................................................................................ 3-1
3.2.3 Service Access Panels and Cleanout Door .................................................................................... 3-1
3.2.4 Drain Connection and Removable Debris Tray .............................................................................. 3-1
3.2.5 Adjustable Legs .............................................................................................................................. 3-1
3.2.6 Cage Flip-Over System ................................................................................................................... 3-1
3.2.7 Photoelectric Conveyor Stop........................................................................................................... 3-1
3.2.8 Control Panel................................................................................................................................... 3-3
3.2.9 Dust Collection System ................................................................................................................... 3-4
4 OPERATING INSTRUCTIONS ..............................................................................4-1
4.1 Before Operating Bedding Dispenser.................................................................................................... 4-1
4.2 Operating Bedding Dispenser ............................................................................................................... 4-1
4.3 Shutdown................................................................................................................................................ 4-2
5 ROUTINE MAINTENANCE....................................................................................5-1
5.1 General Information ................................................................................................................................ 5-1
5.2 Preventive Maintenance ......................................................................................................................... 5-2
Continued...
TABLE OF CONTENTS
Section
Number Description Page
iv
122996-163 Operator Manual Table of Contents
5 ROUTINE MAINTENANCE (Cont’d)
5.3 Weekly Cleaning..................................................................................................................................... 5-3
5.3.1 Clean Cage Conveyor Rollers......................................................................................................... 5-3
5.3.2 Empty Dust Collection System Bag ................................................................................................ 5-6
5.3.3 Clean Bedding Dispenser Exterior.................................................................................................. 5-7
5.4 Weekly Maintenance .............................................................................................................................. 5-8
5.4.1 Verify Gearbox Oil Level ................................................................................................................. 5-8
5.4.2 Grease Cage Conveyor Bearings ................................................................................................... 5-9
5.4.3 Adjust Dispenser Take-Up Bearings............................................................................................. 5-10
5.4.4 Adjust Dispenser Driving Chain Tensioner ...................................................................................5-11
5.4.5 Replace Shear Pin on Torque Limiter ........................................................................................... 5-12
6 TROUBLESHOOTING ...........................................................................................6-1
7 REPLACEMENT PARTS AND PRODUCTS............................................................7-1
TABLE OF CONTENTS (Cont’d)
Section
Number Description Page
v
List of Illustrations Operator Manual 122996-163
Section 3: Component Identification
3-1 Basil 3600 Bedding Dispenser ......................................................................................................... 3-2
3-2 Basil 3600 Bedding Dispenser Control Panel...................................................................................3-3
3-3 Dust Collection System ..................................................................................................................... 3-4
Section 5: Routine Maintenance
5-1 Cleaning and Maintenance ............................................................................................................... 5-4
5-2 Removing Roller (Fixed End) ............................................................................................................ 5-5
5-3 Removing Roller (Removable End) ................................................................................................... 5-5
5-4 Empty Dust Collection Bag ............................................................................................................... 5-6
5-5 Verify Gearbox Oil Level ................................................................................................................... 5-8
5-6 Grease Conveyor Bearings............................................................................................................... 5-9
5-7 Adjust Dispenser Take-Up Bearings............................................................................................... 5-10
5-8 Adjust Dispenser Driving Chain Tensioner .....................................................................................5-11
5-9 Replace Shear Pin on Torque Limiter ............................................................................................. 5-12
LIST OF ILLUSTRATIONS
Figure Description Page
1-1
Safety Precautions Operator Manual 122996-163
1
SAFETY PRECAUTIONS
The following Safety Precautions must be observed when operating or servicing this Basil®3600 Bedding Dispenser.
WARNING indicates the potential for personal injury and CAUTION indicates the potential for damage to equipment.
For emphasis, certain Safety Precautions are repeated throughout the manual. It is important to review ALL Safety
Precautions before operating or servicing the bedding dispenser.
WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
WARNING – PERSONAL INJURY HAZARD:
WARNING – ELECTRIC SHOCK AND/OR BURN HAZARD:
CAUTION – POSSIBLE EQUIPMENT DAMAGE:
Repairs and adjustments to this equipment must be made only by STERIS or STERIS-trained service
personnel. Non-routine maintenance performed by unqualified personnel or installation of unauthorized
parts could cause personal injury, result in improper equipment performance, void the warranty or result
in costly damage. Contact STERIS regarding service options.
Regularly scheduled preventive maintenance is required for safe and reliable operation of this equip-
ment. Contact STERIS to schedule preventive maintenance.
Keep fingers and hands away from chains, gears or any other moving parts. Also avoid wearing loose
clothing that could get caught in mechanical parts.
Disconnect all utilities to dispenser before servicing. Do not service dispenser unless all utilities have
been properly locked out. Always follow local lockout-tagout and electrical safety-related work practice
standards.
Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any star
washer which may have been removed during installation or servicing.
Do not wash conveyor rollers in water exceeding 140°F (60°C).
Use non-abrasive cleaners when cleaning dispenser. Follow directions on container and rub in a back-
and forth motion (in same direction as surface grain). Abrasive cleaners are harmful to stainless steel.
1-2
122996-163 Operator Manual Safety Precautions
The table below contains symbols which may be on your bedding dispenser components:
The table below contains symbols which may be on the identification nameplate of your bedding dispenser:
Table 1-1. Definition of Symbols
Symbol Definition
Protective Earth (Ground).
Warning! Risk of Electrical Shock.
Warning. Refer to Manual For Further Information.
Rotation Direction.
Table 1-2. Definition of Symbols
Symbol Definition
MOD. Model Number of Bedding Dispenser.
SER. Serial Number of Bedding Dispenser.
kW Power Rating of Bedding Dispenser.
VVoltage Rating of Bedding Dispenser.
AAmperage Rating of Bedding Dispenser.
PH/Hz Phase of Bedding Dispenser / Frequency Rating of Bedding Dispenser.
WIRE X + PE Number of Wires [X] in the Electrical Cable and Protective Ground Wire.
2
2-1
Installation Verification Operator Manual 122996-163
INSTALLATION VERIFICATION
2.1 General An equipment drawing (122-998-267 or 122-998-283), showing all
utility and space requirements, was supplied with the Basil®3600
Bedding Dispenser. The clearance space specified on the equip-
ment drawing is necessary for ease of installation and to help ensure
proper operation and maintenance of equipment. If document is
missing or misplaced, contact STERIS, giving the serial and model
numbers of the bedding dispenser. A replacement copy will be sent
promptly.
2.2 Installation
Checklist
After bedding dispenser has been installed by a qualified service
technician, complete the following checklist to help ensure complete
and correct installation. If desired, contact STERIS to schedule a
demonstration of proper equipment operation.
❑Disconnect switch (not by STERIS), capable of being locked in
OFF position only, is installed in the electrical supply line in the
same room as the bedding dispenser, and within 10 feet (3 m) of
the electrical control box.
❑Bedding dispenser is positioned, as shown on the equipment
drawing, with the required service clearance space and in rela-
tion to building supply lines.
❑Electrical supply for bedding dispenser is as specified on the
equipment drawing.
❑Both conveyor motors (loading/unloading drive motor and bed-
ding conveyor motor) rotate in the direction shown by the arrow.
❑Verify exhaust guard, elbow and dust bag are in proper position.
❑Verify cage flip-over system is firmly installed and in proper posi-
tion.
❑Verify photoelectric switch is properly installed at the end of the
unload conveyor.
2-2
122996-163 Operator Manual Installation Verification
2.3 Technical
Specifications
These specifications are intended to describe the technical informa-
tion given on the bedding dispenser identification nameplate and to
state other relevant information. Verify equipment drawing (122-998-
267 or 122-998-283) or identification nameplate, located in chemical
storage compartment, for proper voltage and amperage.
2.3.1 Voltage, Amperage and
Power Consumption
The Basil 3600 Bedding Dispenser operates on:
• 208 V, 60 Hz, three-phase, neutral, four-wire
• 480 V, 60 Hz, three-phase, three-wire
Maximum current and power consumptions are:
Refer to Uncrating/Installation Instructions (P122997-217) for proper
connection.
2.3.2 Permissible
Environmental Conditions
This equipment is designed to give optimal results in an environment
where maximum relative humidity is 80% for temperatures up to 88ºF
(31ºC) decreasing linearly to 50% relative humidity at 104ºF (40ºC).
2.3.3 Seismic Anchorage
System
A seismic anchorage system is available for high-risk seismic zones.
Amp kW
• 208 V 13.9 2.6
• 480 V 5.6 2.7
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