Batmatic CR5560 Bedienungsanleitung
CR5560 / CR5570 / CR5585
PLATE COMPACTOR
CR5560 / CR5570 / CR5585 R02
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CR5560 / CR5570 / CR5585 R02
FOREWORD
We thank You to have chosen a Batmatic plate
compactor. Your ne machine is a useful and safety
job’s tool.
Observing the safety regulations and the instructions
in this book, there ill not be any physical injury and
the plate ill be al ays in good condition.
Worn-out machine parts have to be replaced as soon
as possible. You could find the code numbers to
order the spare parts in the chapter “Exploded
Vie s” in this instruction book.
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CR5560 / CR5570 / CR5585 R02
TABLE OF CONTENTS
SAFETY INSTRUCTIONS FOR PLATE COMPACTORS................................................................5
GENERAL INSTRUCTIONS........................................................................................................................ 5
OPERATION................................................................................................................................................ 5
SAFETY....................................................................................................................................................... 5
TRANSPORT............................................................................................................................................... 6
MAINTENANCE........................................................................................................................................... 6
PERIODIC MAINTENANCE......................................................................................................................... 6
TECHNICAL DATA..........................................................................................................................7
SOUND MEASUREMENTS......................................................................................................................... 7
VIBRATION MEASUREMENTS................................................................................................................... 7
DIMENSIONS............................................................................................................................................... 8
CLIMBING ABILITY.........................................................................................................................9
FUNCTION....................................................................................................................................... 9
OPERATION.................................................................................................................................. 10
TO CHECK BEFORE STARTING..............................................................................................................10
ENGINE STARTING (MANUAL)................................................................................................................ 10
ENGINE STOPPING (MANUAL)................................................................................................................ 10
ENGINE STARTING (ELECTRIC STARTER)............................................................................................10
ENGINE STOPPING (ELECTRIC STARTER)........................................................................................... 10
ENGINE OIL............................................................................................................................................... 11
AIR FILTER (DRY)..................................................................................................................................... 11
AIR FILTER (OIL BATH)............................................................................................................................ 11
HYDRAULIC PUMP................................................................................................................................... 11
LUBRIFICANTS......................................................................................................................................... 12
ENGINE / EXCITER REVS........................................................................................................................ 12
MAINTENANCE.............................................................................................................................13
TROUBLESHOOTING...................................................................................................................1
EXPLODED VIEWS....................................................................................................................... 15
WARRANTY..................................................................................................................................30
EC DECLARATION OF CONFORMITY.........................................................................................31
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CR5560 / CR5570 / CR5585 R02
SAFETY INSTRUCTIONS FOR PLATE COMPACTORS
GENERAL INSTRUCTIONS
1. Plate compactors must only be operated by person ho:
is at least 18 years old;
is physically and mentally fit for this job;
may be expected to carry out the job he’s charged ith carefully.
The employer must directly assign people ho guide plate compactor.
2. Plate compactors must only be used for compaction jobs observing safety and operating
instructions.
3. People ho ork ith plate compactors must kno everything regarding safety
instructions.
4. Al ays ear appropriate protective clothes (ear protections, gloves, protecting shoes and
helmet).
OPERATION
1. When You use recoil starter it is important to stand in a proper position near to the engine
and to hold tight the handle.
WARNING
Pull hand crank until it starts, in order to avoid counterblows.
2. Do not alterate the operation devices of the plate compactor.
3. Do not leave control elements during compaction.
4. Store the compactor in a safe place out of the reach of children.
5. Al ays refill fuel tank hen the engine is stopped. Do not allo fuel to come into contact
ith the hot parts of the compactor.
6. Do not smoke near the machine. Do not run the engine near open flames.
7. Al ays check fuel tank cap. If there is a fuel cock, shut it off hen the machine is stopped.
WARNING
If fuel tank leaks, replace it immediately: Do not run the machine if fuel tank
leaks.
8. Do not use the compactor in places here there are gaseous exhalations.
9. Do not use the machine indoors or in an enclosed area unless inadequate ventilation.
10. Al ays ear appropriate protective clothes.
11. When the ork area is near slopes, the compactor could turn over.
12. When you use compactor in reverse and in a narro place, the operator must be
side ays from the handle in order to avoid stumbling.
13. Al ays operate in safe conditions in order to avoid accidents.
14. Al ays operate in maximum stability conditions.
15. Use transport heels only for movements in yard. In all the other situations are to be
removed.
SAFETY
1. Plate compactors have to be used observing all safety regulations.
2. Al ays check all controls and safety devices.
3. If there are any problems, stop immediately the machine and inform the person
responsible of the yard.
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CR5560 / CR5570 / CR5585 R02
TRANSPORT
1. For loading and unloading the compactor appropriate lifting-gear are necessary hich
have to be used on the lifting points.
2. Be sure that the ramps are fixed and check the tolerable eight in order to avoid
turnovers.
3. Tie the machine on vehicle to prevent sliding or tipping over.
4. For long transports, empty the fuel tank and close it completely.
WARNING
Do not lift or hook the plate compactor by the handle.
MAINTENANCE
1. Use only original spare parts.
2. Do not alterate the operation devices of the plate compactor.
3. Do not change the engine rpm.
WARNING
Modifications in this machine are subject to the express approval of Batmatic
hich in case of non observance ill refuse all liabilities.
4. Check the compactor hen the engine is s itched off.
5. As soon as maintenance and repair jobs have been completed, all safety devices have to
be properly reinstalled.
PERIODIC MAINTENANCE
Regular maintenance is required for a good performance of the compactor.
Please also observe regulations valid in Your yard.
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CR5560 / CR5570 / CR5585 R02
TECHNICAL DATA
Item CR5560 CR5570 CR5585
Operating eight 400 kg
Size of base plate (W x L) 600 x 955 mm 700 x 955 mm 850 x 955 mm
Frequency 70 Hz
Po er transmission
Centrifugal force
Centrifugal clutch - Belt
55 kN
Engine
BH39 DL DH 0 DH50
Honda
GX 390
Lombardini
15LD440
Hatz
1 B40
Hatz
1 D50
Displacement 389 cm3441 cm3462 cm3517 cm3
Max Po er 9,6 kW
13,0 Hp
8,1 kW
11,0 Hp
7,4 kW
10,0 Hp
7,9 kW
10,7 Hp
Fuel Petrol Diesel Diesel Diesel
Travel speed 25 m/min
SOUND MEASUREMENTS
The product has been produced in accordance ith the standard 2000/14/CE, procedure I annex
VI.
Measured sound po er level 106 [dB(A)] and guaranteed sound po er level 108 [dB(A)] on a
significant equipment.
VIBRATION MEASUREMENTS
Products are tested for hand/arm vibration level in accordance ith annex D prEN500-4:2001
The hand/harm vibration level is ,5 m/s2
The plate compactor has been tested on a “macadam” surface, produced ith not cleaned stone
crusher grit, ith 16 mm medium diameter ( ith components hich have diameter that goes from
10 to 20 mm).
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CR5560 / CR5570 / CR5585 R02
DIMENSIONS
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CR5560 / CR5570 / CR5585 R02
CLIMBING ABILITY
FUNCTION
The vibration required for tamping is produced by the exciter hich is on the compacting plate.
The engine starts the exciter and the torque is transmitted by the centrifugal clutch and by the belt.
In order to allo the idling of the drive engine, the centrifugal clutch, at lo engine speeds,
interrupts the flo of po er to exciter. The compactor must al ays be used ith the gas handle in
the operative position.
The engine supporting and the compacting plates are connected by 4 shockmount, hich are
mounted to avoid that vibrations reach the operator.
Plate compactor is equipped ith hydraulic system that allo s to change gradually the for arding
speed.
The direction of plate compactor depends on the position of control levers on the handle.
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CR5560 / CR5570 / CR5585 R02
OPERATION
TO CHECK BEFORE STARTING
1. Engine oil level
Check oil level using the proper dipstick. If it is necessary refill ith SAE 15 W 40 oil.
2. Air filter
Check if air filter is clean and in good condition. If it is necessary clean or replace it.
3. Fuel
Never use oil/gasoline mixture or dirty fuel. Avoid getting dirt, dust or ater into fuel tank.
Refuel avoiding leaks on engine.
ENGINE STARTING (MANUAL)
1. Open the fuel valve.
2. Move the throttle lever to 3/4 position.
3. Turn the choke lever (if present).
4. Turn the engine s itch on the ON position.
5. Pull the starter grip lightly until resistance is felt, then pull briskly.
6. As the engine arms up, gradually move the choke lever (if present).
7. Warm up the engine at the minimum speed for some minutes.
8. The compactor ill begin to move hen the throttle lever ill be in operative position.
ENGINE STOPPING (MANUAL)
1. Move the throttle lever to the minimum position. Let the engine turn at the minimum speed
for some minutes.
2. Turn the engine s itch on the OFF position.
WARNING
Never operate the engine switch when the engine is at the ma imum speed.
3. Turn the fuel valve to the OFF position.
ENGINE STARTING (ELECTRIC STARTER)
1. Insert the key into the dashboard.
2. Turn the key on the ON position and after on the START position until the engine starts.
ENGINE STOPPING (ELECTRIC STARTER)
1. Move the throttle lever to the minimum position. Let the engine turn at the minimum speed
for some minutes.
2. Turn the key on the OFF position.
WARNING
Never operate the engine switch when the engine is at the ma imum speed.
3. Turn the fuel valve to the OFF position.
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