Baumuller BUG 3 Stücklistenhandbuch
RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbelektronika.pl
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www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
BUG2-60-31-B-010
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having several testing stands at their disposal, are a guarantee of the highest quality service.
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BAUMÜLLER
Technicaldescriptionand
operationmanual
Edition15.February 2002
BASIC
FEEDUNIT
BUG3/2/20
E
5.96064.02
BAUMÜLLER
BASIC FEED UNIT
BUG 3 / 2 / 20
Technical description and operation manual
Edition March 1997
5.96064.01
PLEASE READ AND PAY ATTENTION TO SAFETY INSTRUCTIONS
AND OPERATING GUIDE PRIOR TO COMMISSIONING
This manual contains the necessary information for normal opteration of the products described
therein. The drives may only be used, maintained and repaired by personnel familiar with the operation
manual and the applicable regulations on working safety and accident prevention. The devices are
manufactured to a high technical specification and are operationally safe. Provided that all safety
instructions habe been adhered to, there will be no personal danger during the installation and
commissioning stages.
The commisioning is prohibited until it has been positively determined that the machine, into which
these components are to be incorporated, complies with EC machine regulations.
This technical description replaces and nullifies all provious description. In order to provide the best
possible service, we reserve the right to alter information without notice.
Manufacturer and Baumüller Nürnberg GmbH
Supplier's address: Ostendstr. 80
90482 Nürnberg
Germany
Tel. (++49-911) 5432 - 0 Fax (++49-911) 5432 - 130
Copyright: The technical description and the operation manual may not be copied or
duplicated without our permission.
Country of origin: Made in Germany
Date of manufacture: Determined from the serial number on the machine/motor.
Table of Contents
BUG 3/2/20 Basic Feed Unit I
Baumüller Nürnberg GmbH 5.96064.02
TABLE OF CONTENTS
1 Safety Information..............................................................................................1
2 Technical Data....................................................................................................5
2.1 General............................................................................................................................5
2.1.1 Description of Function....................................................................................6
2.1.2 Block Diagram .................................................................................................7
2.2 Electrical Data .................................................................................................................8
2.3 Type Code .......................................................................................................................10
3 Transportation, Unpacking ...............................................................................11
4 Assembly ............................................................................................................13
4.1 Dimensions......................................................................................................................14
4.2 Assembly Information ......................................................................................................16
5 Installation ..........................................................................................................17
5.1 Danger Information..........................................................................................................17
5.2 EMC Information..............................................................................................................18
5.3 Connection Diagram........................................................................................................24
5.3.1 BUG 2 ..............................................................................................................25
5.3.2 BUG 3 ..............................................................................................................24
5.3.3 BUG 20 ............................................................................................................26
5.3.4 Connection Information....................................................................................27
5.4 Pin Assignments..............................................................................................................28
5.4.1 Power Terminals..............................................................................................28
5.4.2 Control Terminals ............................................................................................28
5.5 Accessories .....................................................................................................................29
5.5.1 Transformers ...................................................................................................29
5.5.2 Starting Current Limitation Device...................................................................32
5.5.3 BUR Resistor Unit............................................................................................34
5.5.4 BUK Capacitor Unit..........................................................................................37
Table of Contents
II BUG 3/2/20 Basic Feed Unit
5.96064.02 Baumüller Nürnberg GmbH
6 Commissioning.................................................................................................. 41
6.1 Function Plan...................................................................................................................44
6.2 Messages and Warnings .................................................................................................46
6.3 Test Connector ................................................................................................................48
7 Maintenance....................................................................................................... 49
7.1 Maintenance Information .................................................................................................49
7.2 Disposal ...........................................................................................................................50
8 Appendix ............................................................................................................ 51
8.1 Manufacturer Declaration ................................................................................................51
8.2 Declaration of Conformity ................................................................................................52
8.3 Conditions of Business and Delivery...............................................................................53
8.4 Index ................................................................................................................................54
Abbreviations
BUG 3/2/20 Basic Feed Unit III
Baumüller Nürnberg GmbH 5.96064.02
ABBREVIATIONS
AC Alternating current
AM Asynchronous motor
BEDAS German abbreviation of Operating data store
BUC Baumotronic Converter Feed/Feed back Unit
BUG Baumotronic Converter Basic Feed Unit
BUM Baumotronic Converter Mono Power Unit
BUS Baumotronic Converter Servo Power Unit
DC Direct current
DIN German Standardization Institute
(Deutsches Institut für Normung e.V.)
EMC Electromagnetic compatibility
EN European standard
HS Main contactor
IPM Intelligent Power Module
MSL Mean sea level
PE Protective earth
SM Synchronous motor
ZK Intermediate circuit
Abbreviations
IV BUG 3/2/20 Basic Feed Unit
5.96064.02 Baumüller Nürnberg GmbH
Safety Information
BUG 3/2/20 Basic Feed Unit 1
Baumüller Nürnberg GmbH 5.96064.02
1 SAFETY INFORMATION
Preliminary Remarks
During operation, the principles on which the power converter and the motor work lead to leakage
currents to earth that may be dissipated via the specified protective earths and may result in a current-
operated e.l.c.b. on the input side blowing prematurely.
In the case of a short-circuit to frame or to ground, a direct proportion may arise in the leakage current
that makes triggering a higher-level current-operated e.l.c.b. either more difficult or totally impossible.
This means that connecting the power converter to the mains using only the current-operated e.l.c.b.
is prohibited (preliminary standard EN 50178/VDE 0160/11.94, Sections 5.2.11 and 5.3.2.1).
The units are protected from direct contact by being installed in commercially available switching cabi-
nets that meet the minimum protection requirements of preliminary standard EN 50178/VDE
0160/11.94, Section 5.2.4.
Sheets of plastic covering the equipment connection act as additional guards preventing accidental
contact at commissioning and in the case of casual use of control elements located close to the
equipment (DIN VDE 0106 Part 100, Accident Prevention Regulation VBG4 "Electrical Systems and
Equipment").
At routine testing of this equipment, a high-voltage test is carried out that conforms with preliminary
standard EN 50178/VDE 0160/11.94, Section. 9.4.5.
The protective measures and safety regulations according to DIN/VDE are binding for personal security.
Neglecting to fit PE connections on the equipment or the motor will result in serious personal injury
and/or considerable damage to property.
The equipment may only be run on grounded supply networks.
Sections carrying current take more than one minute to discharge.
The equipment is conditionally shortcircuit-proof.
General Information
These operating instructions contain all the information necessary for correct operation of the products
described. The document is intended for specially trained, technically qualified personnel who are
well-versed in all warnings and commissioning activities.
The equipment/system is manufactured using state-of-the-art technology and is safe in operation. It
can safely be installed and commissioned and functions without problems if the safety information
below is followed.
Safety Information
2Basic Feed Unit BUG 3/2/20
5.96064.02 Baumüller Nürnberg GmbH
WARNING
When operating electrical equipment, some parts of the equipment always carry dangerous voltages.
Ignoring these safety instructions and warnings may result in serious personal injury and/or damage to
property.
Only qualified personnel who are familiar with the safety information, assembly, operation and mainte-
nance instructions may carry out work on this equipment.
Danger Information
On the one hand, the information below is for your own personal safety and on the other to prevent
damage to the described products or to other connected equipment.
In the context of the operating instructions and the information on the products themselves, the terms
used have the following meanings:
DANGER
This means that death, severe personal injury, or damage to property will occur unless appropriate
safety measures are taken.
WARNING
This means that death, severe personal injury, or considerable damage to property may occur unless
appropriate safety measures are taken.
NOTE
This draws your attention to important information about the product, handling of the product or to a
particular section of the documentation.
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