Baxi Megatlo Installationsanleitung

Baxi System HE Range

Gas Fired Wall Mounted Condensing Boiler

User’s Operating Instructions &

Important Warranty Information

Please keep these instructions in a safe place.

If you move house, please hand them over to the next occupier.

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2© Baxi Heating UK Ltd 2007

Natural Gas

Baxi Megaflo System 15 HE

G.C.No41 075 52

Baxi Megaflo System 18 HE

G.C.No41 075 53

Baxi Megaflo System 24 HE

G.C.No41 075 47

Baxi Megaflo System 28 HE

G.C.No41 075 48

Baxi Megaflo System 32 HE

G.C.No41 075 54

be reproduced or transmitted in any form or by any means, or stored in any

retrieval system of any nature (including in any database), in each case whether

electronic, mechanical, recording or otherwise, without the prior written

permission of the copyright owner, except for permitted fair dealing under

Copyrights, Designs and Patents Act 1988.

Applications for the copyright owner’s permission to reproduce or make other

use of any part of this publication should be made, giving details of the proposed

use, to the following address:

The Company Secretary, Baxi Heating UK Ltd, Pentagon House,

Sir Frank Whittle Road, Derby, DE21 4XA.

Full acknowledgement of author and source must be given.

WARNING: Any person who does any unauthorised act in relation to a

Baxi Heating UK Ltd is a

BS-EN ISO 9001 Accredited Company

The code of practice for the installation,

commissioning & servicing of central

heating systems.

“Baxi” supports

1.0 Quick Reference Guide 3

2.0 Troubleshooting 4

3.0 Repressurising System 6

4.0 Clearances 7

5.0 Care of the Boiler 8

6.0 Legislation 9

7.0 Notes 10

8.0 Emergency 11

9.0 Warranty & Service 12

Section Page

Contents

This product has an energy rating (A) on a scale of A to G.

For more information see www.boilers.org.uk. This is a certification mark.

Boiler Controls - see opposite page

for Operating Quick Reference Guide

1.0 Quick Reference Guide

bar

ON/OFF/Reset

Selector Switch

Display Central Heating

Temperature Control

Calibration Control System Pressure Gauge

OFF Position

The boiler will not operate.

Central Heating Temperature Control

Turn the knob clockwise to increase or anticlockwise to decrease the temperature.

Range 25 - 80° C.

Central Heating & Hot Water Indicator - The indicator will illuminate when the boiler is in

the central heating/hot water mode.

Burner On Indicator - The indicator will illuminate when the burner has fired and is heating

your central heating or domestic hot water.

Boiler Output Temperature - In either the central heating or domestic hot water position

the display will illuminate showing the current boiler temperature in degrees centigrade.

Central Heating System Pressure - The normal operating water pressure is between 1 and

2.0 bar. If the pressure exceeds 3 bar the safety pressure valve will operate and a fault is

indicated. Contact your Installer.

Central Heating & Hot Water

Both Heating & Hot Water will operate.

Reset

Hold for approx 5 seconds and release.

Display

Calibration Control

This control is for use only by the installer or service engineer.

2.0 Troubleshooting

4© Baxi Heating UK Ltd 2007

START

Make sure the gas supply is

turned ON and check if other

gas appliances are operating

(e.g. fire, cooker).

If no gas, consult your

supplier.

Is the ON/OFF/Reset

Select Switch in the

( ) position ?

Is the ( ) light on and the

( ) on ?

Check electricity to the

boiler is switched on.

Is the display lit ?

Display

Central Heating

Indicator

Burner On

Indicator

Boiler operating satisfactorily.

bar

Is the Central Heating System

Pressure between 1 and 2.5

bar ?

If the reading falls below 1 bar

repressurise the system as

described in section 3.1.

Does the display show an error

code e.g. E133, E110 ?

Boiler not working

YES YES

YES

Turn the ON/OFF/Reset

Selector Switch to Reset.

Error Code E119 showing low

pressure.

YES

If boiler does not

Reset

2.0 Troubleshooting

Is the Timer ON and calling for

heat ?

Ensure timer is set for Central

Heating ON (see any

instructions supplied with

timer).

Is the Room Thermostat (if

fitted) set high enough ?

Turn Room Thermostat to

maximum setting (typical

example shown).

If you don’t know what you need to do to

get the boiler to light, or need help with

the system and controls, contact your

installer as soon as possible.

YES

CONTACT YOUR

INSTALLER OR

SERVICE ENGINEER.

YES

CH ON CH OFF

Typical

examples of

external timer

3.0 Repressurising System

6© Baxi Heating UK Ltd 2007

3.1 Central Heating System Pressure

1. The normal operating water pressure is between 1

and 2.5 bar (Fig. 1). If the pressure exceeds 3 bar the

safety pressure valve will operate and a fault is indicated.

Contact your installer.

2. It may be necessary to repressurise the system

occasionally (Fig. 2). A filling device (the filling loop) will

be fitted on the system.

3. If you are unsure of its position, or cannot identify it,

consult the installer who fitted the boiler.

4. The filling loop consists of two taps and a separate

metal braided hose with connection fittings.

5. Only when repressurising should the hose be

connected between the two taps. Ensure that the nuts

on the pipe ends are tightened onto the taps.

6. Fully open one of the taps first, and then while

watching the pressure gauge, carefully open the second

tap.

7. When the needle on the gauge is indicating 1 or more

turn both taps off.

8. Disconnect the metal braided hose from the taps (a

small amount of water may be present) and remove it.

Keep the hose in a safe place for future use.

bar

Fig. 1

Fig. 2

Normal Pressure

Requires

Repressurising

bar

Fault

Fig. 3

4.0 Clearances

Fig. 4

Fig. 5

200mm Min

780mm

450mm

200mm Min

(300mm Min if

using 80/125mm

flueing system)

5mm Min

450mm Min

For Servicing

Purposes

In Operation

5mm Min 4.1 For your Safety

1. This appliance must have been installed in accordance

with the manufacturer’s instructions and the regulations

in force.

2. Any modification that may interfere with the normal

operation of the appliance without express written

permission from the manufacturer or his agent could

invalidate the appliance warranty. In GB this could also

infringe the Gas Safety (Installation and Use) Regulations.

3. Your boiler must not be operated without the casing

correctly fitted.

4. Do not interfere with any sealed components on this

boiler.

5. Take note of any warning labels on your boiler.

6. Your boiler should have the following minimum

clearances for Safety and Maintenance

(Figs. 4 & 5):-

Top - 200mm

Bottom - 200mm

Left side - 5mm

Right Side - 5mm

Front - 5mm (In Operation)

- 450mm (For Servicing)

7. If your boiler is installed in a compartment, do not use

it for storage purposes. Do not obstruct any purpose

provided ventilation openings.

8. Flammable materials must not be stored in close

proximity to your boiler.

9. Avoid skin contact when your boiler is in operation, as

some surfaces may get hot e.g. pipework.

10. Ensure that the flue terminal, outside the house,

does not become damaged or obstructed, particularly

by foliage.

11. It is important that the condensate drain system is

not blocked, modified or damaged in any way as this

would affect the operation of your boiler. Your installer

should have insulated any exposed pipework.

GB - Heating Industry definition meaning England, Scotland,

Wales, Northern Ireland, Isle of Man and the Channel Isles

5.0 Care of the Boiler

8© Baxi Heating UK Ltd 2007

5.1 Cleaning the Outer case

The painted panels should be wiped with a damp cloth and

then dried completely. DO NOT USE ABRASIVE

CLEANING AGENTS.

5.2 Protection & Precaution

1. The boiler incorporates an integral frost protection feature

that will operate when the selector switch is in ( )

position. If the boiler temperature falls below 5° C, then the

boiler will operate until the water temperature has been

raised.

2. If a system frost thermostat has been fitted (your installer

will be able to advise you), then to operate correctly and

protect your system, the gas and electricity must be left on and

the appliance set in the central heating mode.

3. The boiler incorporates an integral pump protection feature

which continually monitors the time since the pump last

operated. To prevent seizure, the pump will operate for

approximately 1 minute if it has not run in the last 24 hours.

5.3 Fault Indication

1. If a fault occurs on the boiler an error code may be shown

on the facia display.

2. The codes are either two or three digit, preceded by the

letter 'E'. For example, code E133 will be displayed by 'E1'

alternating with '33'. E50 is shown as 'E' then '50'.

3. E20, E28, E50, E125 & E160 indicate faulty components.

You should make a note of the displayed error code and

contact your installer or service engineer.

4. If E110 or E130 is displayed overheat of the primary water

or flue system has occurred. Turn the selector switch to the

reset position and hold for at least 5 seconds. If the boiler

does not relight, or the code is displayed regularly contact your

installer or service engineer.

5. E119 is displayed when the primary water pressure is less

than 0.5 bar. After repressurising the system the boiler should

operate. Your installer will be able to advise you about the

method of repressurising. See page 6 for further details.

6. E133 indicates that the gas supply has been interrupted,

ignition has failed or the flame has not been detected. Ensure

that the gas supply has not been turned off, and turn the

selector switch to the reset position and hold for at least 5

seconds. If the boiler does not relight, or the code is displayed

regularly contact your installer or service engineer.

Central Heating NTC Fault

Flue NTC Fault

Hot Water NTC Fault

Safety Thermostat Operated

Water Pressure Switch Not Operated

Circulation Fault (Primary Circuit)

Flue NTC Operated

Interruption Of Gas Supply or Flame Failure

Fan or Fan Wiring Fault

E20

E28

E50

E110

E119

E125

E130

E133

E160

Table of Error Codes

bar

Display

Then

Fig. 6

6.0 Legislation

6.1 Installation, Commissioning, Service & Repair

1. This appliance must be install in accordance with the

manufacturer’s instructions and the regulations in force.

Read the instructions fully before installing or using the

appliance.

2. In GB, this must be carried out by a competent person

as stated in the Gas Safety (Installation & Use)

Regulations.

3. Definition of competence: A person who works for a

CORGI registered company and holding current

certificates in the relevant ACS modules, is deemed

competent.

4. IN IE (Eire), this must be carried out by a competent

person as stated in I.S. 813 “Domestic Gas Installations”.

All CORGI registered installers carry a CORGI

identification card (see Fig. 7) and have a registration

number. You can check your installer is registered by

telephoning 0870 4012300 or writing to:-

1 Elmwood,

Chineham Business Park,

Crockford Lane,

Basingstoke. RG24 8WG.

or check online at www.corgi-gas-safety.com

The boiler meets the requirements of Statutory

Instrument “The Boiler (Efficiency) Regulations 1993 No

3083” and is deemed to meet the requirements of

Directive 92/42/EEC on the energy efficiency

requirements for new hot water boilers fired with liquid

or gaseous fuels:-

Type test for purpose of Regulation 5 certified by:

Notified Body 0085.

Product/Production certified by:

Notified Bodies 0085 & 0086.

For GB/IE only.

6.2 Benchmark Commissioning Checklist

1. Please ensure that your installer hands you the boiler

Installation & Service Instructions with the “Benchmark

Commissioning Checklist sections completed. The

details in the Checklist will be required in the event of

any warranty work. Keep the instructions in a safe place

and ensure that the Service Interval Record at the back

is completed at each service visit.

Registered

Gas Installer

CARD SERIAL NO. 999999999

NAME:

A.N.Installer

COMPANY:

Newtown Heating

EXPIRES: 31 DECEMBER 2010

PHOTOGRAPH

To confirm validity of this card please contact

CORGI on 0870 401 2300

www.corgi-group.com

CORGI

00000

Fig. 7 CORGI Registration Card

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