Bayrol PoolManager Chlorine Bedienungsanleitung

PoolManager®

Version 2.8

User Manual

for the Measuring, Control, and Dosing System for Swimming Pools

PoolManager®Chlorine

PoolManager®Bromine

PoolManager®Oxygen

PoolManager®PRO

Content

Part A: Overview .............................................................................. 7

1Identification of safety information ..................................... 7

1.1 Safety information................................................................ 7

1.2 Miscellaneous markings....................................................... 7

2General safety information................................................... 7

3New Functions....................................................................... 8

4User qualification.................................................................. 8

5Term definitions .................................................................... 9

6Standard access codes ........................................................ 9

7Overview ................................................................................ 9

7.1 PoolManager®...................................................................... 9

7.2 PoolManager® maintenance programs ................................ 9

7.3 Overview of features .......................................................... 10

7.3.1 Display and operation 10

7.3.2 Measuring and control 10

7.3.3 Safety functions 10

7.3.4 Add-on functions 11

7.3.5 Remote access from the local network or the Internet 11

7.3.6 Interfaces 12

Part B: Function description ........................................................ 13

8Remote access.................................................................... 13

8.1 Prerequisites ...................................................................... 13

8.2 Remote access to the local network .................................. 13

8.2.1 Step by step 13

8.3 Remote access from the Internet....................................... 13

8.3.1 Step by step 13

8.4 User login in remote access............................................... 13

8.5 Quick info ........................................................................... 13

8.5.1 Calling up quick info 14

9Display and operation - Graphical user interface............ 14

9.1 Important menus ................................................................ 14

9.1.1 Home view 14

9.1.2 Main menu (icon menu) 15

9.1.3 Add-on functions menu (icon menu) 16

9.1.4 Mode menu 17

9.2 Further menus (standard menus) ...................................... 17

9.2.1 Basic concepts 17

9.2.2 Numerical parameters 17

9.2.3 Selection parameters 18

9.2.4 Text parameter 19

9.2.5 Time parameters 19

9.2.6 Date parameter 20

9.2.7 Access code 20

9.2.8 Network (IP) addresses 21

9.2.9 Messages 21

9.2.10 Menu functions 22

9.2.11 Menu sequences 22

9.3 Help ....................................................................................22

9.4 Informational text ................................................................23

9.5 Individualisation ..................................................................23

9.5.1 Menu style 23

9.5.2 Background image 24

9.5.3 Icon style 24

10 Measurement graph.............................................................24

10.1 Overview.............................................................................24

10.2 Notes on measurement graph: ...........................................25

10.3 Configuration ......................................................................26

10.4 Measurement graph export ................................................26

11 Water maintenance..............................................................26

11.1 pH value..............................................................................26

11.2 Disinfection .........................................................................27

11.2.1 PoolManager®PRO 27

11.2.2 Redox value (Disinfection with chlorine or bromine) 27

11.2.3 Correlation pH value and disinfection 27

11.2.4 Active oxygen (Bayrosoft®) 28

12 Measurement, control, dosing (pH value, redox value,

chlorine / bromine) ..............................................................28

12.1 Function..............................................................................28

12.2 Dosing rate .........................................................................28

12.3 Show in home view.............................................................29

12.4 Configuration parameters ...................................................29

12.4.1 Setpoint 29

12.4.2 Lower alarm threshold 29

12.4.3 Upper alarm threshold 29

12.4.4 Proportional range 29

12.4.5 Minimum dosing rate 30

12.4.6 Intelligent dosing monitoring 31

12.4.7 Deadzone 31

12.4.8 Dosing cycle 31

12.4.9 Dosing direction 31

12.4.10 Recommended settings (PoolManager®Cl / Br / O2) 32

12.4.11 Recommended settings (PoolManager®PRO) 32

12.5 Configuration Wizard ..........................................................32

12.5.1 Basics 32

12.5.2 Configuration Wizard 33

13 Calibration (basic measurement adjustment)...................33

13.1 When is calibration necessary?..........................................33

13.2 Calibration pH.....................................................................33

Content

13.2.1 Calibration procedure 33

13.2.2 Calibration errors 34

13.3 Calibration chlorine (Cl) / bromine (Br)) ............................. 35

13.3.1 Calibration procedure 35

13.3.2 Calibration errors 35

13.4 Calibration redox (mV)....................................................... 36

13.4.1 Calibration procedure 36

13.4.2 Calibration errors 36

13.5 Determining the redox (mV) setpoint ................................. 36

13.5.1 Step by step 37

14 Automatic dosing O2 (Bayrosoft®).................................... 37

14.1 Basic concept..................................................................... 37

14.1.1 Main dosing 37

14.1.2 Refresh dosing 37

14.1.3 Progression of effective Bayrosoft®concentration 38

14.2 Show in Home view ........................................................... 39

14.3 Main Menu O2 (Bayrosoft®)............................................... 39

14.4 Configuration O2 (Bayrosoft®) ........................................... 39

14.5 Additional dosings.............................................................. 40

15 Temperature measurement................................................ 40

15.1 Overview ............................................................................ 40

15.2 Measuring water temperature............................................ 40

15.3 Measured temperatures..................................................... 40

15.4 Sensor types ...................................................................... 40

15.5 Show in the home view...................................................... 41

15.6 Configuration temperature ................................................. 41

15.7 Calibration.......................................................................... 41

16 Manual dosing..................................................................... 41

16.1 Overview ............................................................................ 41

16.2 Menu manual dosing.......................................................... 41

16.3 Blocking via alarms............................................................ 42

16.4 Special case, shock chlorination........................................ 42

16.5 Special case, pump test (pH / Cl / Br / mV / O2) ............... 42

17 Safety functions and alarms .............................................. 43

17.1 Overview ............................................................................ 43

17.2 Flow monitoring.................................................................. 43

17.2.1 Input terminal blocks for flow monitoring 43

17.2.2 Automatic / manual acknowledgement 43

17.3 Start delay.......................................................................... 44

17.4 Alarm signalisation............................................................. 44

17.4.1 Alarm display in the Home view 44

17.5 Blocking of dosing via alarms ............................................ 44

17.6 Table overview................................................................... 45

17.7 Alarm settings .................................................................... 45

17.7.1 Acoustic alarms 45

17.7.2 Flow alarm settings 45

17.7.3 Level alarm settings 45

17.7.4 Use alarm relay 45

17.8 Alarm relay..........................................................................45

17.8.1 Electrical connection 45

18 Service messages................................................................46

18.1 Signalising due Service Messages.....................................47

18.2 Re-scheduling service messages.......................................47

19 Eventlog................................................................................47

19.1 Events.................................................................................47

19.2 Information displayed .........................................................47

19.2.1 Event display 47

19.2.2 Example, O2 (Bayrosoft®) dosing 48

20 Controller settings...............................................................48

20.1 Date & Time........................................................................48

21 Service functions.................................................................49

21.1 Management of system configurations...............................49

22 User management................................................................49

22.1 Menu User Management ....................................................49

22.2 Users ..................................................................................50

22.2.1 Standard users 50

22.2.2 Individual users 50

22.3 Overview of user rights.......................................................51

22.4 Enable remote access for various functions.......................51

22.5 Adjust user levels for various functions ..............................51

22.6 User login with access code ...............................................52

22.6.1 User selection 52

23 Communication & Interfaces ..............................................53

23.1 Data import and export .......................................................53

23.2 E-mail functions ..................................................................54

24 Add-on functions .................................................................54

25 Universal switch outputs (4x).............................................54

25.1 Safety information...............................................................54

25.2 Overview.............................................................................54

25.3 Configuration menu ............................................................55

25.3.1 Programmable timer 55

25.3.2 Basic configuration 55

25.3.3 Safety settings 56

25.4 Electrical connection...........................................................56

25.4.1 Connection options 57

25.4.2 Lifespan of relay switching contacts 58

26 Filter pump control ..............................................................58

26.1 Safety information...............................................................58

26.2 Overview.............................................................................58

26.3 Menu Filter pump................................................................59

26.3.1 Programmable timer 59

26.3.2 Basic configuration 59

26.3.3 Safety settings 60

26.4 Electrical connection...........................................................61

Content

27 Flockmatic®pump............................................................... 61

27.1 Safety information .............................................................. 61

27.2 Overview ............................................................................ 61

27.3 Menu Flockmatic®pump .................................................... 61

27.3.1 Programmable timer 62

27.3.2 Basic configuration 62

27.4 Electrical connection.......................................................... 62

28 Heating ................................................................................. 62

28.1 Overview ............................................................................ 62

28.2 Temperature measurement ............................................... 62

28.3 Function ............................................................................. 63

28.4 Show in home view............................................................ 63

28.5 Menu Heating..................................................................... 63

28.5.1 Basic configuration 63

28.5.2 Safety settings 64

28.6 Electrical connection.......................................................... 64

29 Solar heating ....................................................................... 64

29.1 Overview ............................................................................ 64

29.2 Temperature measurement ............................................... 64

29.3 Function ............................................................................. 64

29.4 Show in home view............................................................ 64

29.5 Menu Solar heating............................................................ 65

29.5.1 Basic configuration 65

29.5.2 Safety settings 65

29.6 Electrical connection.......................................................... 65

30 Salt electrolysis................................................................... 65

30.1 Menu Salt electrolysis........................................................ 66

30.1.1 Basic configuration 66

30.2 Electrical connection.......................................................... 66

31 Eco mode (energy saving mode)....................................... 67

31.1 Menu Eco mode................................................................. 67

31.1.1 Programmable timer 67

31.1.2 Basic configuration 67

31.1.3 Safety settings 68

31.2 Electrical connection.......................................................... 68

32 Universal switch inputs IN 1 ... IN 4................................... 68

33 Hardware resources (inputs and outputs)........................ 69

Part C: Installation, start-up, maintenance ................................ 70

34 Safety information for performing installation, start-up, and

maintenance work............................................................... 70

35 Wall mounting ..................................................................... 70

35.1 Selecting the installation location....................................... 70

35.2 Installation.......................................................................... 70

36 Electrical connection.......................................................... 70

36.1 Measurement grounding.................................................... 70

36.2 Blocking via the circulation pump ...................................... 70

37 Installation into the circulation system ............................ 71

37.1 PoolManager®Chlorine installation diagram......................71

37.2 PoolManager®Oxygen installation diagram.......................71

37.3 PoolManager®Bromine installation diagram......................71

37.4 PoolManager®PRO installation diagram............................71

37.5 PoolManager®installation ..................................................72

37.5.1 Connection with the circulation system 72

37.5.2 Measurement system 72

38 Maintenance .........................................................................73

38.1 Monthly maintenance .........................................................73

38.2 Quarterly maintenance .......................................................73

38.3 Annual maintenance...........................................................73

38.4 Cleaning..............................................................................73

38.5 Dosing pump hose replacement.........................................73

39 Winter breaks .......................................................................74

40 Decommissioning................................................................74

41 Commissioning....................................................................75

42 Dosing pumps......................................................................76

42.1 Peristaltic pumps ................................................................76

42.1.1 Electrical connection 76

42.1.2 Configuration 77

42.2 Membrane dosing pumps ...................................................77

42.2.1 Suitable membrane dosing pumps 77

42.2.2 Electrical connection 77

42.2.3 Configuration 78

43 Changing the care method .................................................78

44 Software update...................................................................78

44.1 Step by step........................................................................78

45 Network connection ............................................................79

45.1 Step by step........................................................................79

45.2 Options ...............................................................................80

45.2.1 Wireless network (WLAN / WiFi) 80

45.2.2 PowerLAN (dLAN) 81

46 Remote access to the local network..................................81

46.1 Overview.............................................................................81

46.2 Local network (IP) address.................................................81

46.3 Menu Network (IP) configuration ........................................82

47 Remote access from the Internet.......................................82

47.1 Dynamic IP address resolution...........................................83

47.2 Step by step........................................................................83

47.2.1 DynDNS account set-up 83

47.2.2 DynDNS configuration on a network router 83

47.2.3 Port forwarding on the network router 84

47.3 Prerequisites and potential problems .................................84

47.4 Multiple PoolManagers®on one network............................84

48 Security for remote access.................................................84

49 Hardware description ..........................................................85

49.1 System printed circuit board ...............................................85

Content

49.2 CPU printed circuit board................................................... 85

49.3 Connection terminals with spring contacts ........................ 85

49.3.1 Technical information 85

49.4 Electrical connections ........................................................ 86

49.4.1 External connections 86

49.4.2 Connection terminals 87

49.5 Power supply 230V~.......................................................... 88

49.6 Standard wiring (Without add-on functions)...................... 88

49.6.1 Connecting a temperature sensor 88

49.6.2 Connecting the flow switch 89

49.6.3 Connection of chlorine measuring cell 89

50 Service measures on the unit ............................................ 89

50.1 Opening the casing ............................................................ 89

50.2 Opening the terminal box................................................... 89

50.3 Fuses ................................................................................. 90

50.3.1 Fuse replacement 90

50.4 Replacing a relay ............................................................... 90

50.5 Replacing the buffer battery............................................... 90

50.6 Replacing the configuration module .................................. 91

51 Installation of optional supplemental modules................ 91

51.1 4x power outputs 4...20 mA: PM5-SA4 CONVERTER 4-20MA

(Art. no. 127011) ................................................................ 91

52 Troubleshooting.................................................................. 91

53 Technical data ..................................................................... 93

54 EC Declaration of Conformity............................................ 94

Part A: Overview

1Identification of safety information

1.1 Safety information

HAZARD!

Hazard identification

Hazard description

Description of (potential) consequences

Measure to be undertaken in order to avoid this hazard.

HAZARD DUE TO VOLTAGE!

Hazard identification

Hazard description

Description of (potential) consequences

Measure to be undertaken in order to avoid this hazard.

Required user qualification:

USER QUALIFICATION (description)

Explanatory text...

1.2 Miscellaneous markings

IMPORTANT NOTICE!

Brief description

Informational text...

INFO

Brief description

Information…

INFO

The corresponding section applies only for the

PoolManager®version(s) indicated

TIP

Brief description

Tip...

Chapter name (printed in italics) indicates a chapter within this

document

Menu name (printed in italics) indicates a menu in PoolManager®

Parameter name (printed in italics) indicates a parameter in

PoolManager®

[n] (designation) indicates the number of a terminal block (in

squared brackets) and its designation (printed in italics in round

brackets)

[Unit] indicates a physical unit, e.g. [°C] or [mg/l]

2General safety information

This user manual has basic information that should be observed

during assembly, start-up, operation, and maintenance. Therefore, this

user manual absolutely must be read by installers and operators prior

to assembly and start/up, and must be accessible to every user of this

device. Additionally, all further safety information in this document

absolutely must be observed.

Read and follow all instructions.

In order to minimise the danger of injury, do not allow children to use

this product.

Hazards from non-compliance with safety information

Non-compliance with safety information can result in hazards to

persons, the environment, and the equipment.

Non-compliance with safety information will result in a forfeit of any

potential right to damage compensation.

HAZARD!

Unexpected start

PoolManager®starts operation as soon as there is

voltage on the incoming power line. It is possible that

dosing pumps start or that add-on functions are turned

on or switched.

Potential consequence: Death or the gravest degree

of injury, heavy material damage.

Be sure that PoolManager®is secured against

unauthorised access.

Do not supply PoolManager®with power until all

preparations for a safe start and safe operation

have been completed.

HAZARD!

Potential overdosing of maintenance products

Despite PoolManager’s®comprehensive safety

functions, it's possible that a sensor failure and other

errors could lead to an overdosing of maintenance

products.

Potential consequence: Death or the gravest degree

of injury, heavy material damage.

Design your installation such that uncontrolled

dosage is not possible in the event of a sensor

failure or other errors, and/or such that uncontrolled

dosage is recognised and halted before damage is

incurred.

HAZARD!

Gaseous chlorine produced from dosing in

standing water if dosing outputs are not locked via

the filter pump

If the flow switch is stuck or experiences another error,

there is a risk of dosing into standing water. Poisonous

chlorine gas can be yielded when sodium hypochlorite

and pH minus come together.

Potential consequence: Death or the gravest degree

of injury, heavy material damage.

Only run power to input LD [35] / ND [36] for the

dosing outputs if circulation is running (dosing

outputs must be locked via the filter pump).

Connect power input LD [35] / ND [36] to the timer

that controls the filter pump, or use the

corresponding outlet on the filter pump.

If PoolManager®is controlling the filter pump

directly, then locking automatically occurs

internally.

Please also refer to the Section 230V~ Power

Supply.

HAZARD!

Compliance with safety class

If the housing or individual cable glands have not been

properly closed after working on the PoolManager®

such that a reliable seal has been secured, then it will

be possible for moisture to penetrate into the device.

Potential consequence: Damage or destruction to

PoolManager®, malfunctions.

Be sure the unit is safely sealed again after

performing any kind of work.

3New Functions

The internal software (firmware) of the PoolManager®is continued to

be developed. New software versions may provide new, extended or

improved functions, which are not described in this version of the user

manual.

HAZARD!

Use of new functions

Because of the continued development, a

PoolManager®controller may contain functions, which

are not or not completely described in this version of

the user manual.

The use of such new or extended functions without a

profound and secure understanding by the operator

may result in malfunctions and severe problems.

Potential consequence: Death or the gravest

degree of injury, heavy material damage.

Make sure to get a profound and secure

understanding of a function and relevant boundary

conditions, before you start to use it.

Check for an updated version of the user manual or

additional documentation available for the relevant

functions.

Make use of the integrated help function of the

PoolManager®to get detailed information on

functions and their parameter settings.

In case it should not be possible to get a profound

and secure understanding of a function based on

the available documentation, do not use this

function.

4User qualification

HAZARD!

Insufficient personnel qualification

Hazards in the event of insufficiently qualified

personnel

Potential consequence: Death or the gravest

degree of injury, heavy material damage.

The system operator must ensure compliance with

the required qualification level.

Any and all work may only be performed by

correspondingly qualified personnel.

Access to the system must be prevented for

insufficiently qualified persons, e.g. via access

codes and passwords.

Designation

Definition

Instructed person

An instructed person is someone who has been

informed of and, as necessary, trained in the

assigned tasks and the potentially associated

hazards, and has been notified of the required safety

equipment and measures.

Trained user

A trained user is someone who meets the

requirements for an instructed person and has

additionally received training specific to the system.

Trained specialist

A trained specialist is someone who meets the

requirements of a trained user and additionally can

assess assigned work tasks and recognise potential

hazards based on training, knowledge, and

experience as well as on familiarity with relevant

norms and provisions. Multiple years of work

experience in the respective field may also be

assessed as specialised training.

Electrical specialist

An electrical specialist is someone who is capable of

performing work on electrical systems and

independently recognising and avoiding potential

hazards based on specialist training, knowledge, and

experience as well as familiarity with the relevant

norms and provisions. An electrical specialist must

meet the provisions in the applicable legal

stipulations regarding accident prevention.

IT specialist

An IT specialist (IT = information technology) is

someone who is capable of performing work on

computer systems, networks, and network

components and independently recognising and

avoiding potential hazards based on professional

training, knowledge, and experience as well as on

familiarity with the relevant norms and provisions.

IMPORTANT NOTICE!

The system operator must ensure compliance with the

relevant accident prevention conditions, with all legal

regulations, and with the generally recognised technical

safety principles!

5Term definitions

Bromine (Br)

Active bromine (free bromine) in pools for disinfection,

measured in [mg/l]

Chlorine (Cl)

Active chlorine (free chlorine) in pools for disinfection,

measured in [mg/l]

Default value

Standard setting

Dosing pumps

Used in the sense of "dosing pumps and other dosing equipment"

Ethernet

Cable-connected standard TCP/IP network.

Flow

Measured water's flow through the measuring chamber

IP address

Device address within a TCP/IP network, e.g. in the World Wide

Web (IP = Internet Protocol). An IP address consists of four

blocks of digits separated by dots, e.g. 192.168.10.1

Network

Computer network that uses TCP/IP protocol The Internet is also

a TCP/IP network. PoolManager®is integrated into a TCP/IP

network.

Oxygen (O2)

Disinfection with active oxygen (Bayrosoft®)

Redox potential (mV)

Indirect measured variable for disinfection in pools, measured in

[mV] (also redox voltage or oxidation reduction potential (ORP))

TCP/IP

Standard protocol used on computer networks and on the Internet

(TCP = Transmission Control Protocol,

IP = Internet Protocol).

URL

Uniform Resource Locator = Web address, internet address,

e.g. www.myPoolManager.com

Web

World Wide Web (Internet, www)

Web browser

Standard program for viewing websites (e.g. on a PC or on a

mobile device), also used for remote access to PoolManager®.

WebGUI

Web-(Internet)-based graphical user interface

(GUI = Graphical User Interface)

Web server

Program that transmits webpages to a browser.

PoolManager®has an integrated web server accessible to

browsers.

WLAN or WiFi

Wireless TCP/IP network / radio network

(WLAN = Wireless Local Area Network).

6Standard access codes

The following table indicates the standard default access codes.

HAZARD!

Unauthorised access possible from using known

access codes

Access codes facilitate access to critical areas on the

system. Unauthorised access can lead to dangerous

configurations.

Potential consequence: Death or the gravest

degree of injury, heavy material damage.

Configure individualised access codes. Under no

circumstances should the preconfigured standard

access codes be used.

Keep access codes strictly confidential.

Users

Default access code

(must be changed!)

Customer (level 1)

1234

Customer (level 2)

5678

Service (level 3)

8642

7Overview

7.1 PoolManager®

PoolManager®is a highly advanced measuring, control, and dosing

system for swimming pools.

7.2 PoolManager® maintenance programs

You can select from among various maintenance programs in the

PoolManager®family for your swimming pool:

PoolManager®Chlorine (Cl)

(disinfection with active chlorine,

measurement and control of redox potential)

PoolManager®Bromine (Br)

(disinfection with active bromine,

measurement and control of redox potential)

PoolManager®Oxygen (O2)

(disinfection with active oxygen (Bayrosoft®),

automatic dosing system with temperature compensation)

PoolManager®PRO

(Disinfection with active chlorine or bromine,

direct measurement and control of free chlorine or bromine)

7.3 Overview of features

7.3.1 Display and operation

Great emphasis was placed on easy-to-follow, simple, and intuitive

operation while developing PoolManager®. The screen design is also

presented in a modern and attractive manner.

The following is an overview of the significant features and concepts in

the graphic interface.

Large, high-resolution 7" (18cm) colour TFT

graphics display

Attractive 16:10 wide format

Wide VGA resolution (800x400)

65536 colours

Energy-saving LED backlight

Simple, intuitive touchscreen operation

Robust touchscreen with additional full

design foil overlay

Every touch is confirmed with a signal tone

Icon menu

Up to 20 high quality icons

Faster and easier access to all functions

and parameters

Additional text for each icon in order to

ensure clarity

Standard menu

Uniform concept for all standard menus

Uniform operation throughout

Hotkeys

5 hotkeys for menu navigation and for

important basic functions that are regularly

needed (e.g. help function)

Measurement graph

Max record length of 1 year

Max resolution 1 min

Display of 1 or 2 measured variables

Display of all important alarm statuses

Mode menu

Called up using special Mode hotkey

Various system functions can be turned on

and off quickly and easily

Numerous menu languages available

Extensive support for special international

characters and complete character sets

(e.g. Cyrillic and Greek)

Individualisation

Selectable menu style

Selectable background image

Selectable icon style

7.3.2 Measuring and control

pH and redox measurement via single-rod measuring cells

(glass electrodes)

free chlorine / bromine measurement via open potentiostatic

measurement (3-electrode system)

Temperature measurement in the measuring chamber (PT1000

sensor)

2 additional temperature inputs for additional functions (PT1000,

KTY83, or KTY16-6 sensors)

Proportional control for all control modules

Minimum dosing rate provides for additional I-(integral)

contribution, i.e. for reliable attainment of the setpoint.

All important control parameters are individually programmable for

each control module (setpoint, alarm thresholds, proportional

range, dead zone (pH), dosing cycle time, minimum dosing rate,

dosing monitoring)

Continuous display of current dosing rate

Conversion of all measured variables via high resolution 10-bit

A/D converter.

1- or 2-point calibration for pH

Simple and precise 1-point calibration for chlorine / bromine

(PoolManager®PRO only)

1-point calibration for redox (mV) and temperature

7.3.3 Safety functions

Extensive monitoring and alarm functions

Upper and lower measured value alarms

Flow monitoring

Level warnings and level alarms (canister level)

Dosing monitoring

(monitoring of the attainment towards the setpoint)

Battery alarm (buffer battery for the real-time clock)

Start delay after turning on PoolManager®or after turning

circulation back on

Automatic blocking of dosing in critical alarm states and during

start delay

Alarm signalisation via

Screen display

Acoustic alarm (can be deactivated)

Alarm relay

Continuous monitoring of correct program operation and

automatic reset in the event of an error.

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