Beckhoff KL9540 Bedienerhandbuch
Documentation | EN
KL9540, KL9540-0010 and KL9550
Surge Filter Terminals
2020-07-21 | Version: 3.0.1
Table of contents
KL9540, KL9540-0010 and KL9550 3Version: 3.0.1
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation..............................................................................................................5
1.2 Safety instructions .............................................................................................................................6
1.3 Documentation issue status ..............................................................................................................7
2 Product overview.......................................................................................................................................8
2.1 Overview............................................................................................................................................8
2.2 KL9540-0000 - introduction ...............................................................................................................9
2.3 KL9540-0010 - introduction .............................................................................................................10
2.4 KL9550-0000 - introduction .............................................................................................................11
2.5 Technical data .................................................................................................................................12
3 Mounting and wiring................................................................................................................................13
3.1 Installation on mounting rails ...........................................................................................................13
3.2 Connection system ..........................................................................................................................15
3.3 KL9540-0000 - connection ..............................................................................................................19
3.4 KL9540-0010 - connection ..............................................................................................................20
3.5 KL9550-0000 - connection ..............................................................................................................21
3.6 KL9540-0000, KL9550-0000 - application example ........................................................................22
3.7 KL9540-0010, KL9550-0000 - application example ........................................................................23
3.8 Installation instructions for enhanced mechanical load capacity .....................................................24
3.9 ATEX - Special conditions (standard temperature range) ...............................................................25
3.10 ATEX - Special conditions (extended temperature range) ..............................................................26
3.11 Continuative documentation about explosion protection .................................................................27
4 Appendix ..................................................................................................................................................28
4.1 Support and Service ........................................................................................................................28
Table of contents
KL9540, KL9540-0010 and KL95504 Version: 3.0.1
Foreword
KL9540, KL9540-0010 and KL9550 5Version: 3.0.1
1 Foreword
1.1 Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®,
TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation
GmbH. Other designations used in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding
applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Foreword
KL9540, KL9540-0010 and KL95506 Version: 3.0.1
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
WARNING
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
NOTE
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
Foreword
KL9540, KL9540-0010 and KL9550 7Version: 3.0.1
1.3 Documentation issue status
Version Comment
3.0.1 • Technical data updated
3.0.0 • Migration
2.1.0 • Technical data updated
• ATEX notes added
• KL9540-0010 updated
2.0.0 • Permitted ambient temperature range extended
• KL9540-0010 added
1.0 First public issue (describes KL9540-0000 and KL9550-0000)
Product overview
KL9540, KL9540-0010 and KL95508 Version: 3.0.1
2 Product overview
2.1 Overview
Surge filter terminals for the field supply and K-bus supply
The surge filter terminals include overvoltage filters for the K-bus (Bus Coupler) and/or field supply (power
contacts).
The filters protect the components from line-bound surge voltages that can occur due to high-energy
disturbance variables such as switching surges at inductive consumers or lightning strikes at the supply
lines. The surge filter terminals can be used to protect the Bus Terminal station from damage in particularly
hostile environments. The ship classification organizations stipulate the use of surge filters in shipbuilding
applications and in the onshore / offshore sector.
The following types are available:
•KL9540-0000 / KS9540-0000 [}9]: Surge filter terminals for field supply
•KL9540-0010 / KS9540-0010: [}10] Surge filter terminals for field supply of analog Bus Terminals
•KL9550-0000 / KS9550-0000 [}11]: Surge filter terminals for field supply and K-Bus supply
Features
Surge filter terminal KL9540-0000
KS9540-0000
KL9540-0010
KS9540-0010
KL9550-0000
KS9550-0000
Surge filter for system supply (Us) no no yes
Surge filter for field supply (Up) yes yes yes
Buffers the field supply (Up) no yes no
Product overview
KL9540, KL9540-0010 and KL9550 9Version: 3.0.1
2.2 KL9540-0000 - introduction
Fig.1: KL9540
Surge filter terminals for field supply
The KL9540-0000 surge filter terminal contains an overvoltage filter for the field supply. The filter protects the
components from line-bound surge voltages that can occur due to high-energy disturbance variables such as
switching surges at inductive consumers or lightning strikes at the supply lines.
LED displays
LED Meaning
Power (green) on Field supply voltage present
Product overview
KL9540, KL9540-0010 and KL955010 Version: 3.0.1
2.3 KL9540-0010 - introduction
Fig.2: KL9540-0010
Surge filter terminals for field supply of analog Bus Terminals
The KL9540-0010 system terminal includes an overvoltage filter for the 24 V field supply.
The filter protects the Bus Terminal from line-bound surge voltages that can occur due to high-energy
disturbance variables such as switching overvoltages at inductive consumers or lightning strikes at the
supply lines.
The KL9540-0010 can protect Bus Terminal stations in particularly harsh environments from damage.
The use of such overvoltage filters is stipulated by the ship classification organizations in shipbuilding and
on/offshore applications in which GL certification is required.
The KL9540-0010 is intended in particular for the protection of analog terminals; the standard variant
KL9540 for digital terminals.
The LED indicates the 24 V rated voltage. The terminal does not transfer process data to the higher-level
control system.
LED displays
LED Meaning
Power (green) on Field supply voltage present
Dieses Handbuch passt für folgende Modelle
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