Beko DRYPOINT ACC 46 Bedienungsanleitung

Instruction & Technical Manual

46 - 110

BEKO TECHNOLOGIES CORP. 900 Great SW Parkway, Atlanta, Georgia 30336, USA

+1 (800) 235-6797 Phone +1 (404) 629-6666 Fax [email protected] www.bekousa.com

The product to which this manual refers must not be supplied, installed, used,

operated or serviced until the contents of the manual has been fully read and

understood by all relevant personnel.

Please complete the following information at the time of installation

found on the rating label on the upper right hand side of dryer

Model Number

Serial Number

Inlet Pressure

Filtration present with Dryer

Inlet Flow of Dryer

Supply Voltage

When contacting the manufacturer regarding this product, please have

the above stated information at hand to speed up your query.

Contents

1Safety 5

Safety Guidelines 5

Symbols 6

2General Description 7

Function of the Dryer 7

Controller Options 7

Package Contents 8

Primary Components 9 - 10

3Technical Data 10

Environmental Conditions 10

Dimensional Specications 11

Sizing 12

4Mechanical Installation 13

Orientation 15

Conguration of the inlet /outlet ports 16

Connecting the pre-lter to the dryer 17

Connecting the post-lter to the dryer 17

Conguring the purge orice 18

5Electrical Installation 20

Controller power supply options 20

Controller specications 21

How to wire a DIN connector 22

Alarm connection details 23

6Operation 24

Background / Function of the Dryer 24

Detailed operational description 24

Start-up procedure 25

Shut-down procedure 25

Operational schematics 26 - 30

7Energy Management 31

Overview 31

Developing a purge control strategy 31

Using a manual switch for purge control 31

Using a standard pressure switch for purge control 31

Using an electronic pressure switch for purge control 33

Using a hygrometer and process controller for purge control 34

Making connections between a switching device and dryer EM contact 34

8Maintenance 36

9Spares Information 37

Service kits 37 - 41

Accessory kits 42

10 Component Parts 43

11 Troubleshooting 46

12 Warranty 49

5Heatless Desiccant Dryers |Instruction Manual

The following safety guidelines must be strictly observed.

• Leave this manual at the place of installation of the product.

• It is essential that only the manufacturer or its appointed agents carry out

maintenance and servicing work.

Users, maintenance and servicing personnel must be familiar with:

• Accident prevention regulations.

• Safety information (general and specic to the unit).

• Safety devices of the unit.

• Measures to be taken in case of an emergency.

• Allow only suitably trained persons to be involved with installation, start-

up, operation, servicing and maintenance of the product.

• It is the responsibility of the installer to ensure that the pipe work to and

from the dryer is suitable, in accordance with applicable legislation and

subject to inspection and testing prior to being put into service. All piping

must be adequately supported.

• Before carrying out any maintenance or servicing work the unit must be

taken out of operation. Users and others will be exposed to risk if work is

carried out while the unit is running. This means electrical disconnection

plus isolation from the compressed air supply and full depressurisation.

• Only trained and competent persons familiar with the electrical

requirements of the unit as laid out in this manual and electrical safety

rules and regulations should be allowed to carry out work on the

electrical components and power supply to the unit.

• When carrying out any work on the unit, use only correctly sized

appropriate tools in good condition.

• Only use original spare parts and accessories from the manufacturer.

There is no guarantee that non-original parts have been designed

and manufactured to meet the safety and operational requirements

of the unit. The manufacturer assumes no liability for any equipment

malfunction resulting from the use of non-approved parts.

• If carrying out installation work above head height, use suitable and safe

working platforms or other means of working access.

• Do not make any constructional changes to the product. Any changes or

modications may only be carried out by the manufacturer.

• Any faults or defects that could affect safety must be put right fully

before using the unit.

• Used items and materials must be disposed of in the correct manner,

complying with local laws and regulations, in particular the desiccant

cartridge.

Safety

Section 1: Safety

6Heatless Desiccant Dryers |Instruction Manual

Risk of Danger

Risk of High Pressure

Equipment Protected by Double

Insulation

Risk of Electric Shock

Warning

Important Note

Section 1: Safety

Figure 1.1: Denition of symbols

Manual Handling

As with all areas of the workplace, Health and Safety is of great

importance and must be given due care and attention. While working

with this equipment, manual handling regulations must be considered

and adhered to.

Full advice, support and guidance should be detailed in your Health and

Safety Policy and Manual Handling guide, please take the time to familiarize

yourself with these documents.

The Manual Handling Operations Regulations apply to a wide range of

manual handling activities, including lifting, lowering, pushing, pulling or

carrying.

We ask every person handling this product to take the responsibility for their

own Health and Safety and the Health and Safety of others around them. If

you feel there is a signicant risk, you must take steps to either remove the

risk altogether, or reduce the risk prior to carrying out the activity. If you need

further support or guidance with this, please consult your line manager or

the HR Department.

There are safe systems of work and correct procedures in relation to manual

handling, please consult these documents available within the workplace.

We ask everyone handling this product to:

• Follow appropriate systems of work laid down for their safety.

• Make proper use of any equipment provided for their safety.

• Inform the company if they identify hazardous handling activities.

• Take care to ensure that their activities do not put others at risk.

If in doubt, please seek further advice and ensure you always follow the

correct procedures and guidance.

A 3 amp fuse should be tted as per the wiring diagram.

For more information please see our Health and Safety

manual attached.

7Heatless Desiccant Dryers |Instruction Manual

Function of the Dryer

The dryer is designed to provide a smooth, controlled and uninterrupted

delivery of dry compressed air. Wet air passes through a pre-lter and travels

down to the bottom valve assembly. The air is then fed through the bottom

of the desiccant bed and moves through the high performance desiccant

until it becomes dry. On exit from the desiccant cartridge, the air is passed

through the outlet valve assembly.

During this process, the dryer control system cycles the process air between

the two desiccant towers. While one tower is on stream removing

water vapor, the other is being carefully depressurized in preparation for

regeneration. The desiccant bed is regenerated by expanding a small amount

of dry process air, or purge air, through the saturated desiccant.

Purge air passes to atmosphere through the silencer, which is tted to an

exhaust valve. The tower is then repressurized, with the control system

assuring each tower is at full operational pressure prior to changeover.

This ensures a reliable and efcient operation. The air stream is switched and

the cycle repeats on a continuous basis.

General Description

Section 2: General Description

This manual is valid for the following dryer models

ACC 46

ACC 56

ACC 75

ACC 90

ACC 110

Controller Options

Figure 2.1: Digital Display Controller

RESET

Standard Running Mode

Hours Run 1234

Service History # 0

Features:

• PLC based design.

• 115-240 VAC, 50-60 Hz or 24 VDC.

• Energy Management Feature (EM).

• Alarm Outputs.

Desiccant Cartridge Options:

Standard / Medical Cartridge:

• Standard default cartridge option.

• Non oxygen depleting.

• Capable of supporting outlet dewpoint levels of -4°F, -22°F & -40°F

(-20°C, -30°C & -40°C) with appropriate sizing per factors provided on

page 12.

High Performance Cartridge:

• Capable of supporting outlet dewpoint levels of -4°F, -22°F, -40°F, -94°F

& -100°F (-20°C, -30°C, -40°C, -70°C & -74°C) with appropriate sizing per

factors provided on page 12.

8Heatless Desiccant Dryers |Instruction Manual

Controller Options

Package Contents

The dryer is delivered in protective packaging. Take care when transporting, loading and unloading the unit. The package contains the following items

(refer to gure 2.2):

Figure 2.2: Package contents (All dryer models)

1. Dryer unit

2. Pre-filter and Post-filter, 0.01 micron, shipped loose

3. Instruction manual

4. Lifting Eyelet(s)

5. Purge Kit

Section 2: General Description

Instruction manual

Pre-filter and post-filter, 0.01 micron, shipped loose

Note: All dryers come equipped with eyebolts to facilitate

removing the dryer from its crate. Simplex dryers include

one eyebolt.

Note: All dryers include spare orice components to

allow the dryer to be modied from the factory 100 psig

(7 barg) pressure setting to any pressure within the specied

operating range. The internal purge valves within models

45 SCFM & 55 SCFM can be modied to suit all pressure

settings while models 75 SCFM to 110 SCFM require

additional components (which are supplied with the dryer).

Figure 2.3: Strongly Recommended

041705 001 01 R a

6 7 8 9

7 8 9

Recommended Preltration:

Water Separator (Critical)

1.0 micron Optional

0.01 micron Critical

1.0µ

0.01µ

9Heatless Desiccant Dryers |Instruction Manual

DMC Models

To Dryer Inlet

10 Optional

Figure 2.4: Primary Components (Simplex Models 45 SCFM - 110 SCFM)

Section 2: General Description

1. Front panel

2. Digital Display Controller

3. Top trim cover

4. Extrusion cover

5. Top extrusion tower plug

6. Tower Spacer

7. Desiccant cartridge

8. Extrusion tower

9. Top manifold assembly

10. Water Separator (recommended)

11. Downpipe

12. Exhaust silencer

13. Bottom manifold assembly

14. Dryer stand

15. Bottom extrusion tower plug

16. Tower circlip

17. Bottom trim cover

18. Pre-lter (general purpose) 1.0 µ

19. Pre-lter (high efciency) 0.01 µ

10 Heatless Desiccant Dryers |Instruction Manual

Technical Data

Section 3: Technical Data

Environmental Conditions

All dryers are designed to be safe under the following conditions:

• Indoor use

• Altitude up to 6560 ft.

• Ambient temperature 41°F (5°C ) to 122°F (50°C)

• Mains supply voltage uctuations not to exceed +/- 10% of nominal

For operation extended from the above conditions, please contact the manufacturer.

Rated Conditions

Measurement Performance

Inlet pressure 100 psig 7 barg

Inlet temperature 95°F 35°C

Relative humidity of air at inlet 95%

Pressure dewpoint, standard version -40°F -40°C

Specied Limitation for Operation

Measurement Performance

Maximum inlet air pressure 188.5 psig 13 barg

Minimum inlet air pressure 58 psig 4 barg

Maximum ambient air temperature 122°F 50°C

Minimum ambient air temperature 41°F 5°C

Pressure dewpoint* -4°F to -100°F -20°C to -74°C

Electrical supply voltage 115 - 240 VAC 50-60 Hz or 24 VDC

Excessive vibrations from external sources may cause failure

of this product.

* Pressure dewpoint dependant upon dryer sizing (see page 12). High performance cartridges required for -100°F (-74°C) operation.

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