Beko CLEARPOINT Series Bedienungsanleitung

Operating Manual

Flanged Water Separator

CLEARPOINT®Flange Water Separator Series

Models L100 to L200

READ MANUAL FIRST BEFORE INSTALLATION AND OPERATION

 
CLEARPOINT W L100- L200 2 
 
Table of Contents 
DEFINITION OF THE SAFETY SYMBOLS 3 
WARNINGS 3 
INTRODUCTION 4 
RECEIVING AND TRANSPORTING 5 
SAFETY RULES 5 
AREAS OF APPLICATION 6 
TECHNICAL SPECIFICATIONS OVERVIEW 6 
DIMENSIONS 7 
FUNCTION 7 
INSTALLATION SITE 8 
POSITIONING: 8 
INSTALLATION: 8

CLEARPOINT W L100- L200 3

DEFINITION OF THE SAFETY SYMBOLS

Before attempting any

service, please read the

manual

General Warning:

Risk of damage or injury

Electrical Hazard:

Possibility of

electrocution

Warning:

Under pressure

Warning:

High temperature

Warning:

Non-breathable air

Warning:

Water cannot be used

to extinguish fire

Warning:

Do not operate if parts

are missing or have been

tampered with

Warning:

Machine level noise

may exceed 85 dBA

Warning:

Hearing

protection

required

Warning:

All work to be

performed by qualified

personnel only

Operations that can be

performed by qualified

operators1

Compressed air inlet connection

Compressed air outlet connection

Connection point for condensate drain

1Only experienced and trained personnel familiar with all of the relevant laws, rules and regulations, capable to perform the needed activities and

to identify and avoid possible dangerous situations while handling, installing, using and servicing the machine.

WARNINGS

WARNING: VESSELS UNDER PRESSURE

In most countries, states, cities and/or local municipalities the installation, operation and maintenance of

devices where pressure vessels are in use are subject to local boiler and pressure vessel regulations.

The end user is responsible for following all of the relevant laws, rules and regulations and ensuring that only

experienced and trained personnel install and/or maintain filter assembly.

In most countries, states, cities and/or local municipalities the installation may only be carried out by a licensed

installation company. Inspections must be carried out by a qualified and licensed third-party firm in accordance

with all applicable laws, rules and regulations for the region where the filter is installed.

The pressure vessels used in this device are built according to the American Society of Mechanical Engineers

(ASME) standard Section 8, Division 1.

Compressed Air Warning:

Compressed air is a highly dangerous energy source.

Never work on the filter while components are under pressure.

Never point the compressed air stream or the condensate drain outlet towards anybody.

The end user is responsible for the installation of the filter as laid out in this manual. If proper commissioning steps are

not followed, the warranty will be void and dangerous situations involving injury or death and/or damages to the

machine could occur.

Only qualified personnel can use and service electrically powered devices. Before attempting any maintenance:

Ensure that no part of the machine is powered and is locked out of the electrical mains by following proper

“Lock-out, Tag-out” procedures and requirements.

Ensure that no part of the filter is under pressure by isolating the filter from the compressed air system.

ARIA

AIR

LUFT

AIR

ARIA

AIR

LUFT

AIR

CLEARPOINT W L100- L200 4

Any change to the machine or to the standard operating parameters (see page 5), if not previously verified and

authorized by the manufacturer, in addition to creating a potentially dangerous situation, will void the warranty.

Don’t use water to extinguish fire on the filter or in the surrounding area.

INTRODUCTION

These instructions for installation and operation will help you to become more familiar with the CLEARPOINT®

and enable you to utilize the device within the intended scope of application. Furthermore, the instructions

contain important information for ensuring safe, correct and economic operation.

The individual directions have to be followed precisely as described in order to avoid hazards or damage.

Additionally, it will be necessary to observe the accident prevention regulations valid in the operator’s country

and at the place of installation together with the approved rules of engineering practice concerning correct

safety and work procedures.

All persons carrying out the installation, commissioning, maintenance or repair of the product on the operator’s

premises must have read and understood these instructions for installation and operation. The instructions

should be permanently available at the place of installation.

CLEARPOINT® water separators are built according to the state of the art and the approved safety rules of engineering

practice. However, the use of the product can endanger the health and life of attending personnel or third parties and

can have a considerable negative effect on the product itself or on the other material assets if:

The personnel is not proprely trained,

The product is used for purposed other than the intended application,

The device is not correctly service of maintained

The can render the guarantee invalid

CLEARPOINT® devices are designed for gaseous neutral media without any aggressive substances. Non-observance of this

condition excludes all liability claims. In the interest of further development,

BEKO TECHNOLOGIES reserves the right to implement changes at any time, while retaining the essential features of the

device, if such changes become necessary to enhance the technical capacity of the device for reasons of safety or

standard commercial practice.

CLEARPOINT W L100- L200 5

RECEIVING AND TRANSPORTING

CLEARPOINT® water separators undergo stringent quality control procedures in the manufacturing plant and

are handed over to the forwarding agent in perfect condition. Upon arrival of the goods, please check for any

visible damage and, where appropriate, insist on a corresponding note on the delivery receipt. Get in touch

with the forwarding agent and arrange for an assessment of the damage. The manufacturer is not responsible

for any damage caused during transport.

After verification of the packaging upon receipt, place the unit as close as possible to the installation point

before unpacking the contents.

To move the packaged unit, we suggest the use of a suitable crane or forklift. We do not recommend

moving the unit by any hand operated or manual mechanism.

Handle with care. Heavy blows could cause irreparable damage.

Even when packaged, keep the machine protected from severe weather.

The packaging materials are recyclable. Each material must be properly disposed in a manner complying with

the rules and regulations of the local municipality government.

SAFETY RULES

•The personnel carrying out the installation, commissioning, maintanance or repair of the device must be properly

qualified for this thype of work. In particular, the persons concerned with

Be suitalby trained and familiar with handling compressed- air systems besides being informed about

the associated dangers,

Know the content of the relevant instructinos for installation and operation, and

Prosses vocational qualifications or entitlements in this particular field of work.

•Before the start of any work, the housing must first be depressurized.

•In the case the CLEARPOINT® water separators with BEKOMAT® all the rules of the separated instructions need to

be complied with as well.

•To ensure safe functioning, only use the device within the operational limits (operating pressure, operating

temperature, volumetric flow, material stability).

•Where a BEKOMAT® is installed, it must be ensured the device is designed for the stated volumetric flow of the

compressed air or gas. Condensate surges into the device can impair the function.

CLEARPOINT W L100- L200 6

•In the event of leaks, shut off the compressed air supply immediately and eliminate the cause in order to

maintain safe and cost-effective operation.

•CLEARPOINT® water separators, including accessories, must be checked once a week. This applies in particular to

the function of the drain.

AREAS OF APPLICATION

CLEARPOINT® water separators are designed for the separation of solid particles and liquid droplets from non aggressive

compressed air or industrial gases.

L100-L200

Maxium Operating Pressure:

230 psig

Minium and Maxium Operating Temperature

41°F to 140°f

TECHNICAL SPECIFICATIONS OVERVIEW

Model

Pipe Size

ANSI

Flange Class#

150

Flow Rate

*)scfm

Volume

Gallons

Weight

Lbs

L100

4” FLG

1900

16.75

6.955

39.50

7.7

150

L102

4” FLG

2800

18.875

7.75

37.25

11.8

230

L150

6” FLG

3800

19.10

7.80

50.24

17.0

294

L156

6” FLG

6500

21.125

9.75

52.625

23.73

350

L200

8” FLG

7500

22.875

12.375

67.625

38.69

500

*) Volumetric flow at 100 psi operating pressure, related to 68°F (20 °C) and 14.5 psi absolute(1.0 bar)

CLEARPOINT W L100- L200 7

DIMENSIONS

FUNCTION

The separator housings are equipped with internal swirl inserts, which causes air entering at high speed to be invested

with a rapid rotation motion. The acceleration this causes produces a large centrifugal force on the particles and droplets

within the compressed air, which propels them on the outer wall. Gravity causes them to drip from there into the

collecting chamber from which they are then drained.

1. Air connection

2. Data plate

3. Condensate drain

connection

CLEARPOINT W L100- L200 8

INSTALLATION SITE

Serious consideration should be given when selecting the installation site for the water separator, as an

improper location could directly affect the proper operation of the water separator.

This unit is not suitable to be used in explosive atmospheres, where risk of fire could exist, in the presence of

gaseous or solid pollutants or in outdoor applications or areas exposed to the elements.

Don’t use water to extinguish fire on or in the surrounding area filter installation.

Technicians that service the unit must wear hearing protection while servicing. Each employee must select a

proper personal protection device (PPD) hearing protector such as earmuffs, ear canal caps or earplugs in

order to prevent permanent hearing damage or loss.

Minimum Installation Requirements:

Select a clean, dry room that is free of dust and protected from atmospheric disturbances.

Maximum operating pressure of 230 psig

Minimum operating temperature of +41 °F

Maximum operating temperature of +140 °F

Allow a clearance of at least 3’ on all sides of the water separator in order easily facilitate all maintenance needs.

POSITIONING:

The housing should be mounted in a vertical position. Observe the direction of flow which is indicated by an arrow on the

housing.

INSTALLATION:

For better efficiency, it is recommended to install the device at a preferably cool, but frost-protected point along the pipe

network.

Furthermore, it is recommended to install a shutoff valve both on the inlet and the outlet side of the water separator. A

bypass line with an additional shutoff valve should be installed so that the pipe network can still be supplied with

compressed air during routine maintenance work.

The water separator is supplied with an electronically level-controlled condensate drain, type BEKOMAT®, as

standard. Please observe the instructions in the corresponding documentation.

CLEARPOINT W L100- L200 9

DO NOT DISPOSE OF THE CONDENSATE INTO THE ENVIRONMENT

The condensate collected in the water separator contains oil particles released into the air stream by the

compressor. Dispose the condensate in compliance with all local, state and Federal rules and regulations. We

highly recommend the installation of either a QWIK-PURE® or ÖWAMAT® oil-water separator at the final

collection point for all condensate discharge lines within the facility (i.e. from the main header).

CLEARPOINT® Flange Water Separators

For technical product support please call +1 (800) 235-6797 and select Option 2

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