Belden Lumberg automation LioN-P 0980 ESL 391-111 Bedienungsanleitung

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

Technical support

support-automation@belden.com

Technical manual

LioN-P EtherCAT® Multiprotocol

0980 ESL 391-111

0980 ESL 392-111

0980 ESL 393-111

0980 ESL 391-121

0980 ESL 392-121

0980 ESL 393-121

0980 ESL 393-121-DCU1

Contents

2Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

Contents

1 About this manual 5

1.1 General information 5

1.2 Explanation of symbols 6

1.2.1 Use of danger information 6

1.2.2 Use of general information 6

1.2.3 EtherCAT® trademark information 6

1.3 Version information 7

1.4 Designations and synonyms 7

2 Safety instructions 8

2.1 Intended use 8

2.2 Qualified personnel 9

3 System description 10

3.1 About the LioN-P module series 10

3.2 Special product features 10

3.3 Product overview 11

4 Assembly and wiring 13

1.1 General information 5

4.2 Outer dimensions 15

4.2.1 Module 0980 ESL 39x-111 15

4.2.2 Module 0980 ESL 39x-121 16

4.3 Port assignments 17

4.3.1 EtherCAT® ports 17

4.3.2 Connections for power supply, 7/8", 5-pin 18

4.3.3 Power supply with M12 power L-coded 19

4.3.4 Ports for the sensors/actuators 20

5 Starting operation 22

5.1 Downloading and installing the ESI file 22

5.2 Reading the MAC addresses 22

5.3 Setting the rotary switches 23

Contents

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016 3

5.4 Configuring the controller 24

5.4.1 PDO Assignments 24

5.4.2 PDO’s for 16DI modules: 0980 ESL 391-xxx 24

5.4.3 16DO modules: 0980 ESL 392-xxx 26

5.4.4 8DI/8DO modules: 0980 ESL 393-xxx 30

5.4.5 Device parameter 35

5.4.6 Configuration example with TwinCAT® 3 37

6 The integrated web server 43

6.1 The Home page 43

6.2 The Configuration page (Config) 44

6.3 The Status page 45

6.4 The System page 46

6.5 The DCU page 47

6.6 The Contact page 47

7 Diagnostics processing 48

7.1 Output channel error 48

7.2 Voltage error at the M12 slots (sensor short- circuit) 49

7.3 Overload of output drivers 49

7.4 Error in the actuator power supply 50

7.5 Error in the system/sensor power supply 51

8 Emergency messages 52

9 Firmware update 54

9.1 Firmware update with EoE 54

9.2 Firmware update with FoE 56

10 Technical data 58

10.1 General 58

10.2 Bus system 58

10.3 Power supply for the module electronics/sensors 59

Contents

4Technical manual LioN-P EtherCAT® Digital-I/O

Release

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11/2016

10.4 Power supply for the actuators 60

10.5 Inputs 60

10.6 Outputs 60

10.7 LEDs 61

11 Accessories 63

About this manual

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

1.1

General information

1 About this manual

1.1 General information

Please read the assembly and operating instructions in this manual carefully

before starting up the LioN-P modules with EtherCAT®interface. Keep the

manual where it is accessible to all users.

The texts, figures, diagrams and examples used in this manual are used

exclusively to explain how to operate and apply the LioN-P modules with

EtherCAT®interface.

Please contact us if you have any detailed questions on installing and starting

up the devices. We will be happy to help you.

Belden Deutschland GmbH

– Lumberg Automation™ –

Im Gewerbepark 2

58579 Schalksmühle

Germany

Tel. +49 (0) 23 55 / 5044-0

Fax +49 (0) 23 55 / 5044-333

support-automation@belden.com

www.lumberg-automation.com

Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to

make technical changes or changes to this manual at any time without notice.

About this manual

1.2

Explanation of symbols

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

1.2 Explanation of symbols

1.2.1 Use of danger information

Danger information is denoted as follows:

1.2.2 Use of general information

General information is denoted as follows:

1.2.3 EtherCAT® trademark information

EtherCAT®is registered trademark and patented technology, licensed by

Beckhoff Automation GmbH, Germany

DANGER

Means that death, serious physical injury or substantial damage to property

will occur if the required safety measures are not taken.

WARNING

Means that death, serious physical injury or substantial damage to property

can occur if the required safety measures are not taken.

CAUTION

Means that minor physical injury or damage to property can occur if the

required safety measures are not taken.

NOTE

Contains important information on the product, on how to manage the

product, or on the respective section of the documentation to which your

special attention is being drawn.

About this manual

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

1.3

Version information

1.3 Version information

1.4 Designations and synonyms

Index Created Changed

Version number Version 1.0

Date November 2016

Name/department MJ/R&D

Version number

Date

Name/department

Table 1: Overview of manual revisions

Designation / Synonym Description

PDO Process Data Object

TxPDO Transmit Process Data Object (IO-device to controller)

RxPDO Receive Process Data Object (Controller to IO- device)

USINT Unsigned 8 Bit value

UDINT Unsigned 32 Bit value

EC EtherCAT®

X1A...X8A Channel A (contact pin 4) of X1 to X8

X1B...X8B Channel B (contact pin 2) of X1 to X8

Table 2: Designations and synonyms

Safety instructions

2.1

Intended use

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

2 Safety instructions

2.1 Intended use

The devices described in this manual are decentralized input/output modules

on an EtherCAT®network.

We adhere to all safety standards when developing, producing, testing, and

documenting our products. When you adhere to the handling specifications

and safety instructions described for the configuration, assembly, and correct

operation, there should not normally be any risks for people or equipment.

The modules fulfill the requirements of the EMC guidelines (89/336/EEC,

93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).

The modules are designed to be used in the industrial sector. The industrial

environment is distinguished by the fact that the consumer is not connected

directly to the public low voltage network. Additional measures are required

for use in residential areas or in business and commercial sectors.

The proper and safe operation of this product depends on proper

transportation, storage, assembly, and installation, and careful operation.

A completely assembled device housing is required for the proper operation

of the modules. Only connect devices to the modules that fulfill the

requirements of EN 61558-2-4 and EN 61558-2-6.

During the configuration, installation, start-up, maintenance, and testing of

the devices, adhere to the safety and accident-prevention guidelines for the

specific application.

NOTE

This equipment may cause radio interference in residential areas. In this

case the operator may be requested to carry out appropriate measures.

Safety instructions

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

2.2

Qualified personnel

Only install cables and accessories that fulfill the requirements and

regulations for safety, electromagnetic compatibility, and, where applicable,

telecommunication end devices, as well as the specification information.

Information on which cables and accessories are permitted for the

installation can be obtained from Lumberg Automation™ or is contained in

this manual.

2.2 Qualified personnel

The configuration, installation, start-up, maintenance, and testing of the

devices may only be performed by a qualified electrician who is familiar with

the safety standards of the automation technology.

The personnel requirements are based on the requirement profiles described

by ZVEI, VDMA, or equivalent organizations.

Only electricians who are familiar with the content of this manual are

authorized to install and maintain the devices described. These are persons

who

based on their technical training, knowledge, and experience, and their

knowledge of the pertinent standards, can evaluate the work to be carried

out and identify any potential risks or

based on working for several years in a related sector, have the same

level of knowledge as they would have from the relevant technical

training.

Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to

make changes to the hardware or software of the products that go beyond

the scope of this manual.

WARNING

Making unqualified changes to the hardware or software, or non-adherence

to the warning information contained in this manual, can result in serious

personal injury or damage to equipment.

System description

3.1

About the LioN-P module series

Technical manual LioN-P EtherCAT® Digital-I/O

Release

1.0

11/2016

3 System description

3.1 About the LioN-P module series

LioN modules (Lumberg input/output Network) function as the interface in an

industrial fieldbus system: They enable a central controller on the

management level to communicate with the decentralized sensors and

actuators on the field level. The line topologies (logical ring topology only for

EtherCAT®) can be used to create not only ensure reliable data

communication but also significantly reduce the cables required and thus

also the costs for installation and maintenance. They additionally enable

easy, quick extension.

The modules of the LioN-P series have a very sturdy metal housing made of

die-cast zinc. The completely cast device housing protects the module

electronics from environmental effects and allows the device to be used in a

wide temperature range. Despite the sturdy construction, the modules have

compact dimensions and a low weight. They are especially suitable for use

in machines and installations with a moderate I/O concentration over

separate assemblies.

3.2 Special product features

Robust design:

The connection option provided by the module series is the widely-used

M12 connector with A coding for the I/O signals and D coding for the

network. The connectors are also color-coded to prevent the ports from

being mixed up. The output power circuits are electrically isolated from

the rest of the network and the sensor electronics. This reliably protects

the control devices from interference signals.

Integrated switch:

The integrated 2-port Ethernet switch of the modules allows a line

topology to be set up for the EtherCAT®network.

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