Bender CC613-H Series Bedienungsanleitung
Manual ENCC613-Hxx_D00423_02_M_XXEN/11.2020
CC613-Hxx charge controller
Charge controller for wallboxes
2 CC613-Hxx_D00423_02_M_XXEN/11.2020
Service and support for Bender products
First-level support
Technical support
Carl-Benz-Strasse 8 • 35305 Grünberg • Germany
Telephone: +49 6401 807-760
0700BenderHelp *
Fax: +49 6401 807-629
E-mail: support@bender-service.de
Available on 365 days from 7.00 a.m. to 8.00 p.m. (MEZ/UTC +1)
* Landline German Telekom: Mon-Fri from 9.00 a.m. to 6 p.m.: 6.3 cents/30 sec.; remaining time: 6.3
cents/min.
Mobile phone: higher, depending on mobile phone tariff
Repair service
Repair, calibration and replacement service
Londorfer Strasse 65 • 35305 Grünberg • Germany
Telephone: +49 6401 807-780 (technical issues) or
+49 6401 807-784, -785 (commercial issues)
Fax: +49 6401 807-789
E-mail: [email protected]
Field service
On-site service
Telephone: +49 6401 807-752, -762 (technical issues) or
+49 6401 807-753 (commercial issues)
Fax: +49 6401 807-759
E-mail: fieldservice@bender-service.de
Mon-Thu 7.00 a.m. to 4.00 p.m., Fri 7.00 a.m. to 1 p.m. (MEZ/UTC +1)
CC613-Hxx_D00423_02_M_XXEN/11.2020 3
CC613-Hxx charge controller
Table of content
1 General instructions .........................................................................5
1.1 How to use this manual..............................................................................................5
1.2 Indication of important instructions and information ...................................5
1.2.1 Signs and symbols........................................................................................................5
1.3 Training courses and seminars.................................................................................5
1.4 Delivery conditions.......................................................................................................5
1.5 Inspection, transport and storage ..........................................................................5
1.6 Warranty and liability...................................................................................................6
1.7 Disposal of Bender devices........................................................................................6
1.8 Safety.................................................................................................................................6
2 Function...............................................................................................7
2.1 Intended use...................................................................................................................7
2.2 Product features (depending on the variant).....................................................7
2.3 Product description......................................................................................................7
2.4 Functional description ................................................................................................7
2.4.1 General functions (depending on the variant) ..................................................8
2.4.2 Load current and cooling control (temperature monitoring)......................8
3 Dimensions and mounting ..............................................................9
3.1 Dimensions......................................................................................................................9
3.2 Mounting..........................................................................................................................9
4 Connection ....................................................................................... 10
4.1 Connection conditions............................................................................................. 10
4.2 Connection type 2 plug...........................................................................................10
4.2.1 Charging system with permanently attached type 2 cable....................... 10
4.2.2 Charging system with type 2 socket-outlet.....................................................12
4.2.3 Connection locking actuators (depending on the variant)........................ 14
4.3 Connectivity.................................................................................................................15
4.3.1 USB configuration interface (CONFIG) ...............................................................15
4.3.2 Ethernet interface (depending on the variant)...............................................15
4.3.3 STATUS LED.................................................................................................................. 15
4.3.4 12 V power supply..................................................................................................... 15
4.3.5 Contactor connection...............................................................................................15
4.3.6 Weld check ...................................................................................................................15
4.3.7 Alternative connection switching contact contactor................................... 16
4.3.8 PE monitoring..............................................................................................................17
4.3.9 Control Pilot (CP) and Proximity Pilot connections (PP)..............................17
4.3.10 Emergency opener ....................................................................................................17
4.3.11 Residual direct current monitoring module (RDC-M)...................................17
4.3.12 Connectivity with Modbus meters (depending on the variant)...............17
4 CC613-Hxx_D00423_02_M_XXEN/11.2020
5 Configuration and testing............................................................. 19
5.1 Configuration...............................................................................................................19
5.1.1 Local configuration of parameters ......................................................................19
5.1.2 Factory settings...........................................................................................................20
5.1.3 Testing and system boot process ........................................................................20
5.1.3.1 Ethernet.....................................................................................................................................21
5.1.4 Plug locking and unlocking (depending on the variant)............................ 21
5.1.5 Charging........................................................................................................................21
6 Technical data.................................................................................. 22
6.1 Tabular data .................................................................................................................22
6.2 Ordering details..........................................................................................................25
6.3 Document revision history ..................................................................................... 26
CC613-Hxx_D00423_02_M_XXEN/11.2020 5
CC613-Hxx charge controller
1 General instructions
1.1 How to use this manual
This manual is intended for qualified personnel working in electrical engineering and electroics! Part
of the device documentation, in addition to this manual, is the enclosed "Safety instructions for
Bender products".
Read the manual before mounting, connecting and commissioning the device.
Always keep the manual within easy reach for future reference.
1.2 Indication of important instructions and information
I Danger! Indicates a high risk of danger that will result in death or serious injury if not avoided.
I Warning! Indicates a medium risk of danger that can lead to death or serious injury if not avoided.
I Caution! Indicates a low-level risk that can result in minor or moderate injury or damage to property if
not avoided.
i
Information can help to optimise the use of the product.
1.2.1 Signs and symbols
Disposal Temperature range Protect from dust
Protect from mois-
ture
Recycling RoHS directives
1.3 Training courses and seminars
www.bender.de > Know-how-> Seminars.
1.4 Delivery conditions
The conditions of sale and delivery set out by Bender apply. These can be obtained from Bender in printed or
electronic format.
The following applies to software products:
"Softwareklausel zur Überlassung von Standard- Software als Teil von Lieferungen, Ergänzung
und Änderung der Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der
Elektroindustrie" (software clause in respect of the licensing of standard software as part of deliv-
eries, modifications and changes to general
delivery conditions for products and services in the electrical industry)
1.5 Inspection, transport and storage
Check the shipping and device packaging for transport damage and scope of delivery. The following must be
observed when storing the devices:
Die Elektroindustrie
6 CC613-Hxx_D00423_02_M_XXEN/11.2020
General instructions
1.6 Warranty and liability
Warranty and liability claims in the event of injury to persons or damage to property are excluded in case of:
Improper use of the device.
• Incorrect mounting, commissioning, operation and maintenance of the device.
• Failure to observe the instructions in this operating manual regarding transport, commissioning,
operation and maintenance of the device.
• Unauthorised changes to the device made by parties other than the manufacturer.
• Non-observance of technical data.
• Repairs carried out incorrectly
• Use of accessories and spare parts not recommended by Bender
• Catastrophes caused by external influences and force majeure.
• Mounting and installation with device combinations not recommended by the manufacturer.
This operating manual and the enclosed safety instructions must be observed by all persons working with the
device. Furthermore, the rules and regulations that apply for accident prevention at the place of use must be
observed.
1.7 Disposal of Bender devices
Abide by the national regulations and laws governing the disposal of this device.
For more information on the disposal of Bender devices, refer to
www.bender.de -> Service & support.
1.8 Safety
If the device is used outside the Federal Republic of Germany, the applicable local standards and regulations
must be complied with. In Europe, the European standard EN 50110 applies.
I Danger! Risk of electrocution due to electric shock! Touching live parts of the system carries the risk of:
• A fatal electric shock
• Damage to the electrical installation
• Destruction of the device
Before installing and connecting the device, make sure that the installation has been de-energised. The rules
for working on electrical systems must be observed.
CC613-Hxx_D00423_02_M_XXEN/11.2020 7
CC613-Hxx charge controller
2 Function
i
Local access to the charge controller
Local access to the charge controller is possible either as operator or as manufacturer. Further details are
described in chapter 5.1.1.
Operator access is possible via the http://192.168.123.123/operator:
- User name: operator
- Password: yellow_zone
The manufacturer can access the manufacturer area via the URL http://192.168.123.123/manufacturer:
- User name: manufacturer
- Password: orange_zone
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The default passwords should be changed to prevent unauthorised access.
2.1 Intended use
The CC613-Hxx charge controller, hereinafter referred to as "charge controller", is the main component of a
charging system. It is intended for use in wallboxes installed in domestic environments. The CC613-HB variant
is designed for the use of a permanently attached cable and the CC613-HEM-X2 variant controls type 2 socket
outlets and permanently attached charging cables. The charge controller enables a setup that complies with
the requirements of current standards, e.g. IEC 61851-1 and IEC 62955.
2.2 Product features (depending on the variant)
• Charge controller in accordance with IEC 61851-1 (mode 3 charging)
• Residual direct current monitoring module (external RCD type A required), different cable lengths
can be selected
• Integrated emergency opener for actuator control (locking/unlocking) and monitoring of the 12 V
supply voltage
• Can be integrated in single- or three-phase systems up to 80 A
• 3 USB interfaces:
– 1 CONFIG interface for local configuration and installation of software updates
– 2 USB host interfaces
• Control Pilot and Proximity Pilot communication (acc. to IEC 61851-1)
• Internal temperature sensor to reduce the charging current depending on the ambient tempera-
ture
• ISO 15118 Powerline Communication (PLC) for plug & charge or autocharge
• Ethernet-interface
2.3 Product description
The charge controller is designed for use in compact wallboxes and primarily controls the charging process of
an electric vehicle. It monitors the internal hardware of the wallboxes.
Refer to "Ordering details" for product variants.
2.4 Functional description
The charging system consists of an RCD type A and a contactor. These are directly connected to a type 2 sock-
et-outlet, or to a permanently attached cable (see chapter "Charging system with type 2 socket- outlet").
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Function
2.4.1 General functions (depending on the variant)
• The charging system can be equipped with a meter. A Modbus meter is required for digital reading
of the energy consumption. The Modbus RTU wires are attached directly to the charge controller.
• A 12 V power supply is needed for operation.
• Power flow toward the vehicle is enabled by enabling the contactor via an integrated 230 V control
relay in the charge controller.
• For fault current detection in an AC charging system, the charge controller features an integrated
residual direct current monitoring module (RDC-M) which uses an externally connected current
transformer. With the integrated monitoring of the DC fault current, only an RCD type A is required
in the charging system.
• Data exchange between the electric vehicle and the charging system is possible via ISO 15118 com-
pliant Powerline Communication (PLC).
• Data management and control functionality of the charge controller:
– Termination of the charging process after tripping of the residual current device (RCD) due to a
residual current.
– Detection of critical fault currents by the RCM sensor. For the vehicle owner, this can be an early
warning, provided that the charge controller is connected to an energy management system
and that it supports this function.
i
The charge controller with residual direct current monitoring module (RDC-M) only works in combination
with the measuring current transformer (to be ordered separately).
I Caution! Risk of damage when pulling out the measuring current
transformer plug! If the measuring current transformer plug is pulled out
using too much force, the enclosure and the internal components may be
damaged. Use needle-nose pliers to unlock the measuring current transfor-
mer plug.
2.4.2 Load current and cooling control (temperature monitoring)
The charge controller is equipped with a temperature sensor, which allows the temperature in the environ-
ment of the charge controller to be estimated. Based on this estimation it is possible to dynamically reduce
the charging current or even suspend charging. This feature can serve to maintain the temperature inside the
enclosure within the permissible range for the components used in a charging system. Two temperature
thresholds for charging current reduction and charging interruption can be set via the Manufacturer tab.
i
The actual temperature is affected by heat generated by the controller itself.
CC613-Hxx_D00423_02_M_XXEN/11.2020 9
CC613-Hxx charge controller
3 Dimensions and mounting
3.1 Dimensions
Abb. 3–1 Note: Dimensions in mm acc. to ISO 2768 - m
* Dimensions incl. antenna socket (depending on the variant)
3.2 Mounting
i
DIN rail mounting
Lateral distance to other equipment: 6 mm (self-heating)
In horizontal mounting position the max. operating temperature is reduced by 15 °C (refer to "Other" in the
technical data).
111 (112,3*)
23,5
99
2.
Click!
3.
1.
10 CC613-Hxx_D00423_02_M_XXEN/11.2020
Connection
4 Connection
4.1 Connection conditions
I risk of electric shock! Parts of the system may be live (charge controller terminals up to 230 V, charging
station 400 V). Before touching parts of the system, ensure that it has been de-energised.
I Caution! Risk of injury from sharp-edged terminals! Handle enclosure and terminals with care.
i
Information:
• PE is connected to "0V"; reference level for Control Pilot (CP communication) must be at the same
level as the power supply (IEC 61851 series of standards).
• Lay cables only inside the wallbox and not in parallel with power cables.
• Cable lengths (except Modbus, Ethernet, Power IN and charging cable): < 3 m.
• Maximum cable length Ethernet: 100 m.
• Maximum cable length Modbus: 250 m.
• The Ethernet shield is directly connected to PE.
• External Modbus must be terminated by the customer with a terminating resistor of 120 Ω.
i
For further information on connection, refer to the manuals of the accessories (e.g. W15BS).
4.2 Connection type 2 plug
4.2.1 Charging system with permanently attached type 2 cable
L1
L1
L3
NPE
L2/N
L1
CS CP
PE
PP
CP
PE
L1 N
L3
L2
L2
N
PE
Dieses Handbuch passt für folgende Modelle
2
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