Bentone B40 MF Technische Daten

Providing sustainable energy solutions worldwide

178 056 56-6 2019-01-10

Installation and Maintenance instruction

B40 MF, B45-2 MF

2Bentone B40 MF/B45-2 MF

Bentone B40 MF/B45-2 MF

General

Table of Contents

Table of Contents _______________________________________________________ 3

1. TECHNICAL DATA _______________________________________________ 8

1.1 Dimensions B40 ______________________________________________ 8

1.2 Setting of ignition electrodes and brake plate _______ 8

1.3 Dimensions B45-2 ___________________________________________ 9

1.4 Setting of ignition electrodes and brake plate _______ 9

1.5 Dimensions, ﬂange_________________________________________ 10

1.6 Recommended nozzle and pressure _________________ 10

1.7 Oil grades_____________________________________________________ 11

1.9 Nozzle for bio oils, 20-28 bar ___________________________ 12

1.10 Nozzle for fossil oils, 22-28 bar ________________________ 13

1.11 Description B40 MF ______________________________________ 14

1.12 Description B45-2 MF ____________________________________ 16

2. INSTALLATION ___________________________________________________ 18

2.1 Acceptance inspection ___________________________________ 18

2.2 Preparations for installation______________________________ 18

2.3 Distribution of oil____________________________________________ 18

2.4 Electrical connection ______________________________________ 19

2.5 Nozzle selection ____________________________________________ 20

2.6 Setting of brake plate and air ﬂow_____________________ 20

2.7 Burner installation __________________________________________ 20

2.8 Burner installation __________________________________________ 21

2.9 Check oil line seals_________________________________________ 21

3. FUNCTION DESCRIPTION ________________________________ 22

3.1 B40 MF 1-stage burner __________________________________ 22

3.2 B45-2 MF 2-stage burner _______________________________ 23

4. BASIC SETTINGS ______________________________________________ 24

4.1 Examples of basic setting B40 MF____________________ 24

4.2 Examples of basic setting B45-2 MF_________________ 25

4.3 Setting values for nozzle assembly B40 MF________ 26

4.4 Setting values for air damper B40 MF _______________ 26

4.5 Setting values for nozzle assembly B45-2 MF_____ 26

4.6 Setting values for air damper B45-2 MF ____________ 26

4.7 Nozzle assembly control, brake plate ________________ 27

4.8 Air setting B40 MF _________________________________________ 27

4.9 Air setting B45-2 MF Damper motor _________________ 28

5. BURNER SERVICING ________________________________________ 30

5.1 Servicing the combustion assembly _________________ 30

5.2 Servicing air dampers ____________________________________ 31

5.3 Replacement of damper motor B45-2 MF__________ 32

5.4 Replacement of oil pump B40 MF / B45-2 MF____ 33

5.5 Replacement of preheaters _____________________________ 34

5.6 Replacement of electrical components______________ 35

5.7 Replacement of preheater overheating protector_ 35

5.8 Check oil line seals_________________________________________ 36

5.9 Check pressure piston nozzle holder seals_________ 36

5.10 Replacement of pressure piston and seat __________ 37

5.11 Immersion heaters for extra preheating______________ 38

5.12 Replacement of pump ﬁlter______________________________ 40

5.13 Check/service oil pre-ﬁlter _______________________________ 40

6. Preheater____________________________________________________________ 41

6.1 Technical data preheater _________________________________ 41

6.2 Adjustment of preheater operating thermostat____ 42

7. PUMP INSTRUCTION PUMP E4NC-1069 7P ___ 43

7.1 Technical data _______________________________________________ 43

7.2 Components_________________________________________________ 43

7.3 Oil connection _______________________________________________ 43

7.4 Changing the ﬁlter__________________________________________ 43

7.5 Function_______________________________________________________ 44

7.6 Preheating pump ___________________________________________ 44

7.7 Return Oil Pressure Switch______________________________ 45

8. ELECTRICAL EQUIPMENT _______________________________ 46

8.1 B40 MF wiring diagram LMO24.255 ... _____________ 46

8.2 B45-2 MF wiring diagram LMO24.255... ___________ 47

8.3 Component list LMO24.255 ... ________________________ 48

8.4 Function LMO24.255 ...__________________________________ 48

8.5 Technical data LMO24.255...___________________________ 49

8.6 Colour codes ________________________________________________ 50

8.7 Fault codes___________________________________________________ 50

9. FAULT LOCATION ______________________________________________ 51

9.1 Burner will not start ________________________________________ 51

9.2 The burner does not start after normal operation 51

9.3 Delayed ignition _____________________________________________ 52

9.4 Noise in pump_______________________________________________ 52

9.5 Pump pressure______________________________________________ 52

10. DECLARATION OF CONFIRMITY______________________ 53

4Bentone B40 MF/B45-2 MF

General

4Bentone

1. General Information

This Installation and Maintenance manual:

• is to be regarded as part of the burner and must always be kept near

the installation site

• is intended for use by authorised personnel

• must be read prior to installation

• must be observed by all who work with the burner and associated

system components

• work with the burner may only be carried out by certiﬁed installers/

personnel

• Enertech AB is not liable for any typographical errors and reserves the

right to make design changes without prior notice.

• The burner may only be used for its intended purpose in accordance

with the product’s technical data.

• The burner may only be installed and operated by authorised

personnel.

• The product is packaged to prevent damage from occurring during

handling. Handle the product with care. Lifting equipment must be

used to lift larger packages.

• The products must be transported/stored on a level surface in a dry

environment, max. 80% relative humidity, no condensation.

Temperature -20 to +60 °C.

• Check that the burner is compatible with the boiler’s output range.

• The label information on the rating plate refers to the burner’s minimum

and maximum power.

• The power data on the type sign refers to the burner’s min. and max.

power.

• All components must be installed without being bent, twisted or

subjected to mechanical or thermal forces which can affect the

components.

• The burner must be installed so that it complies with local regulations

for ﬁre safety, electrical safety, and fuel distribution.

• Make sure when installing the equipment that there is enough space to

service the burner.

• Permitted ambient temperature during operation -0 to +60 °C. Max

80% relative humidity, no condensation.

• The installer must ensure that the room has adequate air supply.

• The room must comply with local regulations pertaining to its intended

use.

• The installation site must be free of chemicals.

• Burner pipes, fan wheels and air dampers may contain sharp edges.

• The surface temperature of the burner’s components can exceed 60

°C.

• Caution: The burner has moving parts, and there is risk of crushing

injuries.

165 105 60

Bentone B40 MF/B45-2 MF

General

• The electrical installation must be professionally carried out in

accordance with applicable high voltage regulations, as per Enertech’s

recommendations.

• Before servicing, shut off the fuel supply and turn off the power to the

burner.

• Leak checks must be performed during installation and servicing to

prevent fuel leakage.

• Care should be taken by the installer to ensure that no electrical cables

or fuel lines are crushed or otherwise damaged during installation or

servicing.

• If the boiler is equipped with an access hatch, this must be equipped

with a hatch opening switch connected to the burner's safety system.

• When in operation, the burner’s noise level can exceed 85 dBA.

Use hearing protection.

• The burner must not be put into operation without proper safety and

protection devices.

• A Class BE ﬁre extinguisher is recommended.

• It is forbidden to alter thedesign or use accessories which have not

been approved by Enertech in writing.

• Prior to operation, the following points must be checked:

-ﬁtting and installation work has been completed and approved

-electrical installation has been correctly performed

-ﬂue gas ducts and combustion air ducts are not blocked

-all actuators and control and safety devices are in working order and

correctly set

6Bentone B40 MF/B45-2 MF

General

Components Service life – Recommended

replacement

Service life – Recommended

replacement Operating starts

Control system 10 years 250,000 starts

Pressure switch 10 years 250,000 starts

Flame guard 10 years 250,000 starts

UV ﬂame sensor 10000 hrs N/A

Damper motor 500 000 starts

Contaktor 10 years 500,000 starts

Gas valve with seal testing Replacement upon fault detection N/A

Gas pressure switch 10 years 250,000 starts

Safety blow-off system 10 years N/A

Damper motor N/A 500,000 starts

Contactor 10 years 500,000 starts

Pressure piston max. load, Pressure

piston min. load + O-ring

Valve seat

10 years 80 000 starts

Burner 1 year 3000 hrs

Filter 1 year 3000 h Change

Oilhose 1 year control/change

Nozzle 1 year change 3000h Change

Electrods 1 Year Change /cleaning 3000h Change /cleaning

Brake plate 1 Year Change /cleaning 3000h Change /cleaning

Motor 1 year 3000 hrs

Cuppling chaft 1 year control/change 3000h control/change

Fan wheel “1 Year Change when dirty /

unbalance”

“3000h Change when dirty /

unbalance”

Pressure piston max. load

Pressure piston min. load

Regular checks of seal and function

every 3 month. Change at leakage.

Control 2000 hrs

The burner and its components must be recycled according to applicable regulations.

Burner servicing schedule

Servicing must be carried out once a year or after 3000 hours of operation

Component replacement intervals

Delivery check

• Make sure everything is delivered and the goods have not been

damaged during transit.

• If something is wrong with a delivery, report it to the supplier.

• Transport damage must be reported to the shipping company.

Bentone B40 MF/B45-2 MF

General

8Bentone B40 MF/B45-2 MF

General

1. TECHNICAL DATA

1.1 Dimensions B40

B40 MF Insertion length,

burner tube

Burner tube,

Dimension B

Burner tube,

Dimension C

Burner tube,

Dimension D

Standard 1 202 115 160 114

!*NB It is important that

the spark does not strike

against the brake plate

or nozzle

* Used lower caloriﬁc value of

10.00 kWh/kg for rapeseed

oil in accordance with DIN

51605:2010-10

1.1.1 Burner output

6.5 -29.5 kg/h

65 -295 kW

a b c d e

B40 MF 2,5-3,0 2,0 6,5-7,0 2,0 5,0

mbar

-1

60 100 140 180 220 260 300

mbar

ØD



451

202

527

262

316

362

1.2 Setting of ignition electrodes and brake plate

Bentone B40 MF/B45-2 MF

General

B45-2 MF Insertion length,

burner tube

Burner tube,

Dimension B

Burner tube,

Dimension C

Burner tube,

Dimension D

Standard 1 250 160 220 134

1.2.1 Burner output

9.0 -55.0 kg/h

90 -550 kW

* Used lower caloriﬁc value of

10.00 kWh/kg for rapeseed

oil in accordance with DIN

51605:2010-10

!*NB It is important that

the spark does not strike

against the brake plate or

nozzle

a b c d e

B45-2 MF 2,5-3,0 2,0 6,5-7,0 2,0 6,0

-1

80 120 160 200 240 280 320 360 400 440 480 520 560

mbar

ØD



513

248

265

347

375

585 250

1.3 Dimensions B45-2

1.4 Setting of ignition electrodes and brake plate

10 Bentone B40 MF/B45-2 MF

General

ø134

220

ø114

200

B40 MF B45-2 MF

1.5 Dimensions, ﬂange

1.6 Recommended nozzle and pressure

Nozzle: 45° Solid/semi-solid

60° Solid/semi-solid

80° Solid/semi-solid

Pump pressure 28 bar (24-28 bar)1)

24 bar (20-28 bar)2)

!The burner pump is factory set at 24 bar and

test operated using Roadway 80.

Because of the various boiler types with varying furnace geometries and

furnace loads, it is impossible to commit to a certain scattering angle or a

speciﬁc distribution pattern.

It should be noted that the scattering angle and distribution pattern changes

with pump pressure.

1) high viscosity oils

2) low viscosity oils

Andere Handbücher für B40 MF

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Beliebte Kessel Handbücher anderer Marken

Vaillant

Vaillant uniSTOR VIH SW GB 500 BES Bedienungsanleitung

Radijator

Radijator BIO max 23.1 Bedienungsanleitung

Brunner

Brunner BSV 20 Bedienungsanleitung

Buderus

Buderus Logamax GB062-24 KDE H V2 Bedienungsanleitung

Potterton

Potterton 50e Datenblatt

UTICA BOILERS

UTICA BOILERS TriFire Bedienungsanleitung

Joannes

Joannes LADY Series Handbuch

ECR International

ECR International UB90-125 Gebrauchsanweisung

Froling

Froling FHG Turbo 3000 Bedienungsanleitung

Froling

Froling P4 Pellet 8 - 105 Bedienungsanleitung

U.S. Boiler Company

U.S. Boiler Company K2 Bedienungsanleitung

Henrad

Henrad C95 FF Bedienungsanleitung

NeOvo

NeOvo EcoNox EF 36 Bedienungsanleitung

Potterton

Potterton PROMAX SL 12 Bedienungsanleitung

Eco Hometec

Eco Hometec EC 25 COMPACT Bedienungsanleitung

Viessmann

Viessmann VITODENS 200 Leitfaden

Baxi

Baxi Prime 1.24 Bedienungsanleitung

REXNOVA

REXNOVA ISA 20 BITHERMAL Bedienungsanleitung