Bentone B30 Technische Daten

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178 086 53-2 2017-10–25

Installation and Maintenance instruction

B 30 / B 40

J/K

2Bentone B 30/B 40

Bentone B 30/B 40 J/K

Table of contents

Important to remember! _____________________________________________4

1. Thechnical data ___________________________________________________ 8

1.1 Burner are intended for Eo1 use at: ____________________ 8

1.2 Dimensions B30/B40 _______________________________________ 8

1.3 Working ﬁeld B30 ___________________________________________ 9

1.4 Working ﬁeld B40 ___________________________________________ 9

1.6 Setting of ignition electrodes and brake plate _____ 10

1.5 Recommended nozzle and pressure _________________ 10

1.7 Nozzle table__________________________________________________ 12

1.8 Description __________________________________________________ 14

2. Installation _________________________________________________________ 16

2.1 Handling and lifting instruktion _________________________ 16

2.2 Acceptance inspection ___________________________________ 17

2.3 Preparations for installation______________________________ 17

2.4 Distribution of oil____________________________________________ 17

2.5 Electrical connection ______________________________________ 18

2.6 Nozzle selection ____________________________________________ 19

2.7 Setting of brake plate and air ﬂow_____________________ 19

2.8 Burner installation __________________________________________ 19

2.9 Burner installation __________________________________________ 20

2.10 Check oil line seals_________________________________________ 20

3. Basic settings ____________________________________________________ 21

3.1 Calculate prepurge time__________________________________ 21

3.2 Recomended exsess air__________________________________ 21

3.3 Examples of basic setting B40 _________________________ 22

3.4 Setting values for nozzle assembly B 30 ____________ 23

3.5 Setting values for air damper B 30____________________ 23

3.6 Setting values for nozzle assembly B 40 ____________ 23

3.7 Setting values for air damper B 40____________________ 23

3.8 Nozzle assembly adjustment, brake plate __________ 24

3.9 Air setting _____________________________________________________ 24

3.10 Setting the air pressure switch _________________________ 24

4. Burner servicing_________________________________________________ 25

4.1 Servicing the combustion assembly _________________ 25

4.2 Servicing air dampers_____________________________________ 26

4.3 Replacement of oil pump ________________________________ 27

4.4 Replacement of electrical components______________ 28

4.5 Vibration_______________________________________________________ 29

5. Pump instructions _____________________________________________ 30

5.1 Suntec AS47CK ____________________________________________ 30

6. Electrical equipment__________________________________________ 33

6.1 Component list LAL 2.25... _____________________________ 34

6.2 Function LAL ________________________________________________ 35

7. Fault Location ____________________________________________________ 40

7.1 Burner will not start ________________________________________ 40

7.2 Burner will not start after normal use _________________ 40

7.3 Delayed ignition, burner starts; pulsation ___________ 40

7.4 Delayed ignition _____________________________________________ 41

7.5 Noise in pump_______________________________________________ 41

7.6 Pump pressure______________________________________________ 41

8. Declaration of conformity__________________________________ 42

4Bentone B 30/B 40 J/K

Important to

remember!

Important to remember!

This installation and maintenance manual is intended for the user and

qualiﬁed professionals. It should be taken into account by all those who work

with the burner and associated system components. Work with the boiler

may only be carried out by individuals who have completed certiﬁed training.

• This manual is to be regarded as part of the burner and must always

be kept near the installation site. Enertech AB reserves the right to

make changes and correct any printing errors.

• All products are packed to prevent any damage occurring when they

are handled. Handle the products with care. Two or more people are

needed to move large packages. All products must be stored upright

on a level, dry surface.

• The weight is on the label cardboard box.

• The burner may be installed by authorised personnel only.

• Check that the burner is compatible with the boiler’s output range.

• The burner must be installed so that it complies with local regulations

on ﬁre safety, electrical safety and boiler and fuel distribution.

• Make sure when installing the equipment that enough room is left to

service the burner.

• Permitted temperature during operation +3 to +30°C

• Temperature during transport/storage -10 to +60°C

• Max. relative air humidity 80%, no condensate

• The installer must ensure that the room has sufﬁcient fresh air

ventilation as per local norms.

• The room must comply with local regulations applicable to its intended

use.

• If any electrical connection is used other than that recommended by

Enertech, there may be a danger of damage to property and personal

injury.

• The electrical installation must be carried out in accordance with

applicable heavy current regulations and in a professional manner,

avoiding the risk of gas leaks, ﬁre or personal injury.

• Care should be taken by the installer to ensure that no electrical cables

are crushed or damaged during installation or servicing.

• If the boiler has a door that opens, this should be locked with a door

switch.

• Does this product need to be sorted as metal and plastic when being

recycled? Used material must be handled appropriately and in an

environmentally friendly manner. Observe local regulations.

• When in operation the burner’s noise level can exceed 85 dBA. Wear

ear defenders when in the same room.

• It is not permitted to use the burner outside the intended area of use.

• The burner may not be commissioned with safety or protective devices

that are not ﬁt for purpose. Nor are custom design modiﬁcations or the

installation of accessories not tested together with the

!Fire ﬁghting equipment

class BE are

recommended.

171 90523-1 2016-10-02

Bentone B 30/B 40 J/K

• burner permitted. Commissioning is to be carried out by qualiﬁed

professionals only.

• Prior to commissioning, the following points should be checked:

-all ﬁtting and installation work has been completed and approved

-the electrical installation has been carried out properly, the correct

fuses added to circuits and measures to safeguard enclosures on

electrical devices and all wiring have been checked

-ﬂue gas ducts and combustion air ducts are not blocked

-all actuators and control and safety devices are in working order and

set correctly

Service

• Service should be performed after 3,000 working hours, but no less

than once a year.

• Only authorised personnel should perform the service.

• Before servicing, shut off the fuel supply, switch off the installation’s

main switch and ensure accidental reconnection cannot take place.

• Be careful: certain parts exposed after separation of the burner can be

hotter than 60°C.

• Care should be taken by the installer to ensure that no electrical

cables or gas pipelines are crushed or damaged during installation or

servicing.

• Only spare parts recommended by Enertech should be used.

• All oil line components shall be assembled and mounted without

bending, torque and other mechanical or thermal stress.

Component “Useful life Recomended replacement” “Useful life Operation cykles”

Control system 10 Years 250 000

Valve proving system 10 Years 250 000

Pressure switch 10 Years 250 000

Flame guard 10 Years 250 000

Uv ﬂame detector 10 000 h N/A

Stepper motor 500 000

Contaktor 10 Years 500 000

Service Service Service

Burner 1 Year 3000h

Filter 1 Year change 3000h Change

Oilhose 1 year control/change

Nozzle 1 year change 3000h Change

Electrods 1 Year Change /cleaning 3000h Change /cleaning

Brake plate 1 Year Change /cleaning 3000h Change /cleaning

Motor 1 Year 3000h

Cuppling chaft 1 year control/change 3000h control/change

Fan wheel “1 Year Change when dirty /unbalance” “3000h Change when dirty /unbalance”

Burner/Components must be recycled prior to local regulations.

171 90523-1 2016-10-02

6Bentone B 30/B 40 J/K

Safety instructions

• Read the manual before installation or commissioning.

• The burner may be installed by authorised personnel only.

• Check that the burner is compatible with the boiler’s output range.

• The power data on the type sign refers to the burner’s min. and max.

power.

• Check that the burner’s dimensions and capacity range are suitable for

the boiler in question.

• The electrical installation must be carried out in accordance with

applicable heavy current regulations and in a professional manner,

avoiding the risk of oil leaks, ﬁre or personal injury.

• If any electrical connection is used other than that recommended by

Enertech, there may be a danger of damage to property and personal

injury.

• Care should be taken by the installer to ensure that no electrical

cables or gas pipelines are crushed or damaged during installation or

servicing.

• The burner must be installed so that it complies with local regulations

on electrical safety and boiler and fuel distribution.

• Check that the burner is approved for the intended grade of gas and

connection pressure.

• No safety systems on the burner may be disconnected.

• The installer must ensure that the boiler room has sufﬁcient fresh air

ventilation as per local norms.

• Gas leak checks should be carried out on installation and servicing to

avoid a gas leak and the associated hazards and risks.

• Before servicing, shut off the fuel supply and turn off the power to the

burner.

• The surface temperature of the burner’s components may exceed

60°C.

• Be careful when servicing: there may be a risk of pinching.

• Ensure that the burner is protected against direct spraying of water,

since it is not designed to withstand this.

• Only spare parts recommended by Enertech should be used.

• If the boiler has a door that opens, this should be locked with a door

switch installed to burner safety system.

• All oil line components shall be assembled and mounted without

bending, torque and other mechanical or thermal stress.

!Fire ﬁghting equipment

class BE are

recommended.

171 90523-1 2016-10-02

Bentone B 30/B 40 J/K

Delivery check

• Make sure everything is delivered and the goods have not been

damaged during transit.

• If something is wrong with the delivery, report it to the supplier.

• Transport damage must be reported to the shipping company.

171 90523-1 2016-10-02

8Bentone B 30/B 40 J/K

1. Thechnical data

1.1 Burner are intended for Eo1 use at:

• Water heating generators

• Steam generators

• Industrial applications

• Hot air generators

Contact Bentone/Enertech about operation RME

1.2 Dimensions B30/B40

* Min. recommended distance to ﬂoor.

A Ø B Ø C D E F G H I * J

B30 187/315 108 108 372 220 281 303 175 382 200

B40 172/272 130 114 420 260 310 360 195 400 200

ØD



ØB

ØC

ØD



ØB

ØC

D A

Bentone B 30/B 40 J/K

ø114

200-230

1.2.1 Dimension of ﬂange

B 30 B 40

ø108

160-190

1.3 Working ﬁeld B30

6,0-17,0 kg/h

71-202 kW

1.4 Working ﬁeld B40

9,0-29,5 kg/h

107-350 kW

10 Bentone B 30/B 40 J/K

1.5 Recommended nozzle and pressure

Nozzle: 45° Solid/semisolid

60° Solid/semisolid

80° Solid/semisolid

Pump pressure 10 bar (8-15 bar)

Because of the various boiler types with varying furnace geometries and

furnace loads, it is impossible to commit to a certain scattering angle or a

speciﬁc distribution pattern.

It should be noted that the scattering angle and distribution pattern changes

with pump pressure.

1.6 Setting of ignition electrodes and brake plate

a b c d

B30 2,5-3,5 7,0-9,0 1,0-2,0 4,5-5,0

B40 2,5-3,5 7,0-9,0 1,0-2,0 4,5-5,0

1.6.1 Electric Speciﬁcation

Burner correspond to IP 40

Type Motor Complete

burner

Sound

B 30 180 W

1,3 A 50 Hz

360 W

230 V 50 Hz

1,6 A

84 dBA ± 0,5

dBA

B 40 250 W

1,7 A 50 Hz

480 W

230 V 50 Hz

2,6 A

87 dBA ± 0,5

dBA





!*NB It is important that

the spark does not strike

against the brake plate or

nozzle

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