Bentone B55 Technische Daten

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178 000 66-3 2017-08–29

Installation- and maintenance instruction

B55,B65

Bentone B55/B65

Table of contents

1. GENERAL________________________________________________________________________________________________8

1.1 Description B55/B65__________________________________________________________________________8

2. TECHNICAL DATA ________________________________________________________________________________10

2.1 Type designation B55-2H/B55-2/B55-2R/B55-3R/

B65-2H/B65-2/B65-2R/B65-3R________________________________________________________10

2.2 Dimensions _____________________________________________________________________________________10

2.3 Recommended nozzle and pressure __________________________________________________10

2.4 Output range and nozzles recommended ___________________________________________10

2.5 Working ﬁeld ___________________________________________________________________________________11

2.6 Nozzle table ____________________________________________________________________________________12

2.7 Nozzle table ____________________________________________________________________________________13

3. INSTALLATION______________________________________________________________________________________ 14

3.1 Acceptance inspection _____________________________________________________________________14

3.2 Preparations for installation _______________________________________________________________ 14

3.3 Distribution of oil ______________________________________________________________________________14

3.4 Electrical connections_______________________________________________________________________14

3.5 Choice of nozzle ______________________________________________________________________________ 14

3.6 Setting of the brake plate and air ﬂow_________________________________________________14

3.7 Burner installation ____________________________________________________________________________15

3.7.1 Hole pattern _______________________________________________ 15

3.8 Installing the burner__________________________________________________________________________ 15

3.9 Oil lines ___________________________________________________________________________________________15

3.10 Electrical connections_______________________________________________________________________15

4. BASIC SETTINGS_________________________________________________________________________________ 16

4.1 Typical basic settings for B65-2H/B65-2

B65-2R/B65-3R ______________________________________________________________________________16

4.2 Set values for nozzle assembly B55 ___________________________________________________17

4.3 Set values for nozzle assembly B65 ___________________________________________________17

4.4 Set values for air damper B55 ___________________________________________________________17

4.5 Set values for air damper B65 ___________________________________________________________17

4.6 Nozzle assembly regulation – ﬁxed brake plate____________________________________18

4.7 Nozzle assembly regulation – adjustable brake plate____________________________18

4.8 Hydraulic air adjustment ___________________________________________________________________18

4.9 Damper motor 2-Stage_____________________________________________________________________19

4.10 Damper motor 3-Stage_____________________________________________________________________20

5. MAINTENANCE ____________________________________________________________________________________21

5.1 Servicing the burner device ______________________________________________________________21

5.2 Adjusting the ignition electrodes and brake plate _________________________________21

5.3 Servicing the air damper ___________________________________________________________________22

5.4 Replacing the damper motor_____________________________________________________________22

5.5 Replacing the oil pump B55/B65 _______________________________________________________23

4Bentone B55/B65

General

6. INSTRUCTIONS PUMP________________________________________________________________________24

6.1 TYPE 95 & 125________________________________________________________________________________24

6.2 Components ___________________________________________________________________________________24

6.3 Mounting/dismounting by-pass plug _________________________________________________24

6.4 Purging___________________________________________________________________________________________24

6.5 Replacing the ﬁlter____________________________________________________________________________24

6.6 Function Danfoss RSA 95 - 125 ________________________________________________________25

6.7 Suction line tables____________________________________________________________________________26

7. ELECTRIC EQUIPMENT _____________________________________________________________________27

7.1 Wiring diagram LMO24.255...(B55-2H/B65-2H) __________________________________27

7.2 Wiring diagram LAL 1... (B55-2/B55-2R/B65-2/B65-2R)______________________32

7.2.1 List of components LAL 1... (B55-2/B55-2R/B65-2/B65-2R) ______ 33

7.2.2 Function LAL 1... ___________________________________________ 34

7.3 Wiring diagram LAL 1... (B55-3/B65-3)_______________________________________________35

7.4 Wiring diagram LAL 1... (B55-3/B65-3 med regulator R316T) _______________36

7.4.1 List of components LAL 1... (B55-3/B65-3 och B55-3/B65-3) _____ 37

7.4.2 Function LAL 1... ___________________________________________ 38

7.4.3 Control programme under fault conditions and lock-out indication LAL 1...

7.4.4 Technical data LAL 1... ______________________________________ 39

8. FAULT LOCATION ________________________________________________________________________________40

8.1 Burner will not start __________________________________________________________________________40

8.2 Burner will not start after normal use __________________________________________________40

8.3 Delayed ignition, burner starts; pulsation_____________________________________________40

9. DECLARATION OF CONFORMITY _____________________________________________________41

Bentone B55/B65

General

6Bentone B55/B65

General

Important to think about!

Read this manual

• This manual should be followed by anyone who for any reason performs

work on the installation or its component parts.

• The

manual is especially intended for authorized personnel.

• The manu

al is to be considered as part of the burner and must always

be kept in the vicinity of the installation site.

• Enertech recommends that the burner be shut down

when the oil tank

is ﬁlled, and for six hours thereafter, to reduce the risk of blockages.

Safety instructions

The electrical installation must be carried out according to the high voltage

provisions and be performed in a professional manner, so that the risk of oil

leakage, ﬁre or personal injury is avoided

Warnings

• The manual must be read before installation and start-up.

• This manual should be followed by anyone who for any reason performs

work on the installation or its component parts.

• The manual is to be considered as part of the burner and must always

be kept in the vicinity of the installation site.

• Ensure that the fresh air inlet to the room where the burner is located is

always open.

• The burner may only be installed by authorized personnel.

• Check that the burner is suitable for the boiler type.

• The burner must be installed in accordance with local legislation

regarding electrical safety and fuel supply.

• The burner is designed for oil viscosities ranged between 1.2 and 8.0

cSt at 20°C.

• The burner must be protected by at most a 10 A fast-blow or 6.3 A

slow-blow fuse.

• No burner safety system may be disconnected.

• The installation engineer must ensure that the boiler room is supplied

with sufﬁcient fresh air in accordance with local standards.

• Cut the power and shut-off the fuel supply before performing service.

• Enertech recommends that the burner be shut down when the oil tank

is ﬁlled, and for six hours thereafter, to reduce the risk of blockages.

• The external temperature of the burner’s component parts may exceed

60°C.

• Ensure that the burner is protected from water spills, as its design will

not withstand such.

• Oil ﬁlters should be used.

• Only use spare parts recommended by Enertech.

Varning

Bentone B55/B65

General

Electrical safety

• If any electrical connections are made other than those recommended

by Enertech, there is a risk of personal injury and equipment damage.

• The electrical installation must be carried out according to the high

voltage provisions and be performed in a professional manner, so that

the risk of oil leakage, ﬁre or personal injury is avoided.

• The installation engineer must be especially careful to ensure that no

electrical wiring or oil lines are pinched or damaged during installation

or service

Assembly and Service

• If the boiler is equipped with an inspection hatch, the hatch should be

ﬁtted with an interlock.

• Filters must be ﬁtted to the oil supply line.

• Shut-off cocks must be ﬁtted to the oil supply line.

• Oil lines must adhere to the current national standards of each respective

country.

Condensation in the ﬂue

A modern burner works with lower surplus air and also often with smaller

nozzles than older types. This raises efﬁciency but also increases the risk of

condensation in the ﬂue. The risk increases if the cross section of the ﬂue

channel is too great. Flue gas temperatures should be above 60°C measured

0.5 m from the ﬂue chimney.

If the burner is used together with a condensing boiler, working condensing,

the installation must have a chimney that manages this type of operating

conditions.

Measures to increase the temperature

• Insulate the ﬂue in cold loft space.

• Install an insert ﬂue.

• Install a Dragex draught stabilizer or equivalent (which dries and entilates

the ﬂue during shutdown periods).

Adjusting the burner

In order to achieve correct adjustment ﬂue gas analysis and temperature

measurements must be carried out. Otherwise there is a risk of soot build-

up, poor efﬁciency or condensate precipitation in the ﬂue..

8Bentone B55/B65

General

1. GENERAL

1.1 Description B55/B65

31a 27a 26a 27b 25a 22 23a

123 4 5 17

Components

1. Flame cone

2. Brake plate

3. Nozzle

4. Nozzle assembly

5. Ignition electrodes

11. Switch l-ll

12. Indicating lamp Stage 2

13. Cover, inspection glass

14. Indicating lamp Stage 1

15. Switch 0-l

17. Electric panel

20. Motor

21. Locking device, ﬂange

22. Solenoid valves

23a. Connecting pipe

25a. Solenoid valve bloc Stage 2

26a. Nozzle assembly adjustment

ﬁxed

27a. Scale, air regulation

27b. Scale, nozzle assembly

31a. Adjustment device, air damper

32. Switch ll-lll

33. Indicating lamp Stage 3

34. Fuse

35. Damper motor

Bentone B55/B65

General

19 18 910 7

292425a

23a22

26a

27a

26b31b 22 27b

25a

23b

35 31b 26b 22 27b

25b

23b

Components

6. Ignition cablesr

7. Ignition transformer

8. Photocell

9. Control box

10. Front plate, relay base

16. Fan wheel

18. Contactor

19. Thermal overload protection

22. Solenoid valve

23a. Connecting pipe

23b. Hydraulic hose

24. Air intake

25a. Solenoid valve bloc Stage 2

25b. Solenoid valve bloc Stage 3

26a. Nozzle assembly adjustment

ﬁxed

26b. Nozzle assembly adjustment

hydrauli

27a. Scale, air regulation

27b. Scale, Nozzle assembly

29. Air damper

30. Pump

31b. Adjustment device, Nozzle

assembly

35. Damper motor

Description B55/B65

10 Bentone B55/B65

General

2. TECHNICAL DATA

2.1 Type designation B55-2H/B55-2/B55-2R/B55-3R/

B65-2H/B65-2/B65-2R/B65-3R

2.2 Dimensions

2.3 Recommended nozzle

and pressure

Because of the different boiler types, combustion

chamber geometries and combustion chamber loads

that exist, it is not possible to specify a given spray

angle or spray pattern.It should be noted that the spray

angle and spray pattern will vary depending on the

pump pressure.

* The net caloriﬁc value of 11,86 kWh/kg for light oil has been used.

290

595 B 610

321

400

405

Nozzle

45°S Danfoss

45°B Danfoss

60°S Danfoss

60°B Danfoss

Pump pressure

4 bar (12 - 16 bar)

On burners equipped with hydraulic air control or

optimization the oil pressure should not be less than 14 bar.

Length of

burner tube

Flange

Measure B

Burner tube

Measure C

Burner tube

Measure D

B55

Standard 1 303 273 160 155

Standard 2 403 373 160 155

Standard 3 503 473 160 155

B65

Standard 1 288 258 200 155

Standard 2 388 358 200 155

Standard 3 488 458 200 155

2.4 Output range and nozzles recommended

Oljemängd Effekt Rekommenderat munstycke Rekommenderat

kg/h kW Mcal/h Vinkel Danfoss pumptryck

B55-2H, B55-2, B55-2R 14-67 166-795 143-685 45°-60° S, B 14 bar

B55-3R 14-64 166-759 143-654 45°-60° S, B 14 bar

B65-2H, B65-2, B65-2R 24-99 285-1174 246-1012 45°-60° S, B 14 bar

B65-3R 24-99 285-1174 246-1012 45°-60° S, B 14 bar

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