Berkel TL22E Bedienungsanleitung

USER MANUAL

MANUALE D’USO

MEAT MINCER

TL22E - TS12E

Fig. 1 Fig. 2 Fig. 3

Fig. 5

Fig. 4 Fig. 6

Fig. 7

Fig. 8

Fig. 9

Fig. 10

Fig. 11 Fig. 12

Fig. 13 Fig. 14 Fig. 15

Fig. 16 Fig. 17 Fig. 18

Fig. 19 Fig. 20 Fig. 21

Fig. 22 Fig. 23 Fig. 24

Fig. 13 Fig. 14 Fig. 15

Fig. 16 Fig. 17 Fig. 18

Fig. 19 Fig. 20 Fig. 21

Fig. 22 Fig. 23 Fig. 24

Fig. 25 Fig. 26 Fig. 27

Fig. 28 Fig. 29 Fig. 30

Fig. 31 Fig. 32 Fig. 33

Fig. 34 Fig. 35 Fig. 36

Fig. 37 Fig. 38 Fig. 39

Fig. 40 Fig. 41 Fig. 42

Fig. 43 Fig. 44

Fig. 25 Fig. 26 Fig. 27

Fig. 28 Fig. 29 Fig. 30

Fig. 31 Fig. 32 Fig. 33

Fig. 34 Fig. 35 Fig. 36

Fig. 37 Fig. 38 Fig. 39

Fig. 40 Fig. 41 Fig. 42

Fig. 43 Fig. 44

DESCRIZIONE/DESCRIPTION

N° DISEGNO

TENSIONE: 230V-50Hz 220V/60Hz

POS

MACCHINADATA

DESCRIZIONE/DESCRIPTION

COD.

10 6

9 5

3L2 5L3

4T2 6T3

S1 INVERTITORE/INVERTER

k2 RELE/RELAY 5,1A TS8E - TL12E

S 2192 TS8E-TL12E-TS12E

09-11-94

2 4

1 3

POSIZIONE S1

CONTATTI

1/2

3/4

5/6

7/8

11/12

9/10

101

001

100

001

101

010

grigio / grey

giallo / yellow

rosa / pink

bianco / white

viola / violet

nero / black

azzurro / blue

rosso / red

marrone / brown

rosso1

nero1

grigio2

azzurro2

1= primario/primary

2= secondario/secondary

M1 MOTORE/MOTOR TS8E 230V/50Hz-1

K1 R 2043 MINICONTATTORE/MINICONTACTOR B6-30-10-220V

TL22E-TS22E

101

COD.

R 2001

M 8507

POS

PROTEZIONE TERMICA/THERMAL PROTECTOR

k2 R 2002 RELE/RELAY 11,8A TS12E - TL22E - TS22E

M1 M 8509 MOTORE/MOTOR TL12E 230V/50Hz-1

M1 M 8517 MOTORE/MOTOR TL22E 220V/60Hz-1

M1 M 8520 MOTORE/MOTOR TS12E-TL22E 230V/50Hz-1

C 5842

C 5849

CONDENSATORE/CAPACITOR 50uF/250V TS8E-TL12E

CONDENSATORE/CAPACITOR 80uF/250V TS12E-TL22E-TS22E

X1 SPINA/PLUG

I 3632

C 3251

Ci riserviamo la proprietà a termine di legge di questo disegno con divieto di riprodurlo anche in parte o di renderlo noto a terzi.

13-01-14

CONTATTI INTERRUTTORE

TECNOMATIC BREMAS

1-3

2-6-10

4-8

5-7

T-L3

V-T2

S-L2

R-L1

W-T3 U-T1

M1 M 8573 MOTORE/MOTOR TS22E 230V/50Hz-1

M1 M 8578 MOTORE/MOTOR TS22E 220V/60Hz-1

M1 M 8538 MOTORE/MOTOR TS12E-TL22E 220V/60Hz-1

M1 MOTORE/MOTOR TS8E 220V/60Hz-1

M 8504

I 3780

Van Berkel International S.r.l. Via Ugo Foscolo, 22

21040 Oggiona S. Stefano (VA) Italy

DESCRIZIONE/DESCRIPTION

N° DISEGNO

TENSIONE: 230V-50Hz 220V/60Hz

POS

MACCHINADATA

DESCRIZIONE/DESCRIPTION

COD.

10 6

9 5

3L2 5L3

4T2 6T3

S1 INVERTITORE/INVERTER

k2 RELE/RELAY 5,1A TS8E - TL12E

S 2192 TS8E-TL12E-TS12E

09-11-94

2 4

1 3

POSIZIONE S1

CONTATTI

1/2

3/4

5/6

7/8

11/12

9/10

101

001

100

001

101

010

grigio / grey

giallo / yellow

rosa / pink

bianco / white

viola / violet

nero / black

azzurro / blue

rosso / red

marrone / brown

rosso1

nero1

grigio2

azzurro2

1= primario/primary

2= secondario/secondary

M1 MOTORE/MOTOR TS8E 230V/50Hz-1

K1 R 2043 MINICONTATTORE/MINICONTACTOR B6-30-10-220V

TL22E-TS22E

101

COD.

R 2001

M 8507

POS

PROTEZIONE TERMICA/THERMAL PROTECTOR

k2 R 2002 RELE/RELAY 11,8A TS12E - TL22E - TS22E

M1 M 8509 MOTORE/MOTOR TL12E 230V/50Hz-1

M1 M 8517 MOTORE/MOTOR TL22E 220V/60Hz-1

M1 M 8520 MOTORE/MOTOR TS12E-TL22E 230V/50Hz-1

C 5842

C 5849

CONDENSATORE/CAPACITOR 50uF/250V TS8E-TL12E

CONDENSATORE/CAPACITOR 80uF/250V TS12E-TL22E-TS22E

X1 SPINA/PLUG

I 3632

C 3251

Ci riserviamo la proprietà a termine di legge di questo disegno con divieto di riprodurlo anche in parte o di renderlo noto a terzi.

13-01-14

CONTATTI INTERRUTTORE

TECNOMATIC BREMAS

1-3

2-6-10

4-8

5-7

T-L3

V-T2

S-L2

R-L1

W-T3 U-T1

M1 M 8573 MOTORE/MOTOR TS22E 230V/50Hz-1

M1 M 8578 MOTORE/MOTOR TS22E 220V/60Hz-1

M1 M 8538 MOTORE/MOTOR TS12E-TL22E 220V/60Hz-1

M1 MOTORE/MOTOR TS8E 220V/60Hz-1

M 8504

I 3780

Van Berkel International S.r.l. Via Ugo Foscolo, 22

21040 Oggiona S. Stefano (VA) Italy

DESCRIZIONE/DESCRIPTION

N° DISEGNO

230V/400V-50Hz

COD.

MACCHINADATA

DESCRIZIONE/DESCRIPTIONCOD.

nero

rosso

19 5

210 6

1L1 3L2 5L3

2T1 4T2 6T3

S1 I 3632 INVERTITORE/INVERTER

K1 R 2042 MINICONTATTORE/MINICONTACTOR 400V/50Hz-3

S 2230 23-09-97

X1 SPINA/PLUGC 6080

3 7

4 8

POSIZIONE

CONTATTI

1/2

3/4

5/6

7/8

11/12

9/10

101

001

100

001

101

010

Ci riserviamo la proprieta' a termine di legge di questo disegno con divieto di riprodurlo anche in parte o di renderlo noto a terzi

1 1

TS8E-TL12E-TS12E-TL22E

TS22E-TS32E

X2 C 3293 CAVO/CABLE TS8E-TL12E-TS12E-TL22E-TS22E

M1 M 8508 MOTORE/MOTOR TS8E

M1 M 8510 MOTORE/MOTOR TL12E

M1 M 8521 MOTORE/MOTOR TS12E-TL22E

M1 M 8561 MOTORE/MOTOR TS22E

M1 M 8571 MOTORE/MOTOR TS32E

PROTEZIONE TERMICA/THERMAL PROTECTOR

POS.POS.

L1 L2 L3

X2 C 3294 CAVO/CABLE TS32E

CONTATTI INTERRUTTORE

TECNOMATIC

BREMAS

04-07-05

nero

rosso

blu

collegamento 400V/50Hz-3

collegamento 230V/50Hz-3

collegamento 200V/60Hz-3

nero

rosso

blu

TENSIONE: 200V-60Hz

410 2

I 3780

K1 R 2043

MINICONTATTORE/MINICONT. 200V-230V/50-60Hz-3

grigio / grey

giallo / yellow

rosa / pink

bianco / white

viola / violet

nero / black

blu / blue

rosso / red

marrone / brown

blu

Van Berkel International S.r.l. Via Ugo Foscolo, 22

21040 Oggiona S. Stefano (VA) Italy

Fig. A

MAIN

COMPONENTS

Start switch

Foodholding plate

Cutting unit clamping handle

Tray

Worm casing

Feed intake

Pusher

Worm

Knife

Hole plate

Large hole plate

Double-edged knife

Spacer ring

Lock nut

Single cut cutting unit

Double cut cutting unit

10.

11.

12.

13.

14.

USER MANUAL: MINCER

MODELS: TS12E - TL22E

USER MANUAL: MINCER

MODELS:

TS12E - TL22E

MAIN

COMPONENTS

1. Start switch

2. Foodholding plate

3. Cutting unit clamping handle

4. Tray

5. Worm casing

6. Feed intake

7. Pusher

8. Worm

9. Knife

10. Hole plate

11. Large hole plate

12. Double-edged knife

13. Spacer ring

14. Lock nut

A. Single cut cutting unit

B. Double cut cutting unit

Fig. A

TS12E

TL22E

USER MANUAL: MINCER

MODELS:

TS12E - TL22E

MAIN

COMPONENTS

1. Start switch

2. Foodholding plate

3. Cutting unit clamping handle

4. Tray

5. Worm casing

6. Feed intake

7. Pusher

8. Worm

9. Knife

10. Hole plate

11. Large hole plate

12. Double-edged knife

13. Spacer ring

14. Lock nut

A. Single cut cutting unit

B. Double cut cutting unit

Fig. A

TS12E

TL22E

DECLARATION OF

CONFORMITY

The machines described in

this manual comply with Di-

rectives 2006/42/EC; 2014/30/

UE; 2014/35/UE; 2011/65/UE,

Regulation (EC) 1935/2004.

The applicable harmonised

standards are: EN 12331 IPX2

Grade, EN 60204-1.

DESCRIPTION

Professional Meat Mincer

machines suitable for cut-

ting only the food products

of the types and within the

dimensional limits indicat-

ed in this manual. The main

parts of the machine are

shown in the general com-

ponent diagram reported in

Fig. A. Electrical diagrams are

reported in Fig. B.

These appliances are intend-

ed to be used for commercial

applications, such as kitch-

ens in restaurants, canteens,

hospitals and in commercial

enterprises such as butchers

etc., but not for the contin-

uous production of food in

series.

The mincers are made of se-

lected materials that make

the machine particularly ro-

bust. The materials used in

their construction, anodized

aluminium and stainless

steel, have been selected in

accordance with the relevant

hygiene standards and main-

tain the machine in its origi-

nal condition over time.

- The high motor power pro-

vides high production capac-

ity

- No hand-arm vibration.

- Simple design with smooth

parts without sharp edges

provide for easy cleaning and

a practical use of the ma-

chine.

- The pusher is made in a

plastic material t for contact

with food- stuffs.

- The nal part of the cutting

unit is tted with an EDISON

screw thread according to

the USA NSF standard 8.

- Due to the particular con-

struction of the cutting unit

it is possible, in exceptional

circumstances, to place it in

a refrigerator. Such operation

does not exclude the neces-

sity of daily cleaning.

- The easy assembly and dis-

assembly of the components

simplify the use and mainte-

nance of the machine.

MACHINE IDENTIFICATION

In any communication with

the manufacturing company

always quote the serial num-

ber indicated on the identi-

cation label of the machine.

SAFETY

Pay attention to the follow-

ing basic safety precautions:

- read all the instructions be-

fore using the machine;

-operate the machine only if

properly trained and in per-

fect psycho-physical condi-

tions;

- the appliance can be used

by children under the age

of 8 and by people with re-

duced physical, sensory or

mental abilities, or without

experience or the necessary

knowledge, as long as they

are supervised or after they

have received instructions re-

lating to the safe use of the

appliance;

- cleaning and maintenance

intended to be carried out by

the user must not be carried

out by unsupervised chil-

dren;

- do not use the machine in

any way other than what in-

dicated in this manual;

- use the machines only in

full structural, mechanical

and system efciency;

- install the machine in con-

formity to the instructions

indicated in the “Installation”

section;

- install the machine in a

lo- cation out of the reach of

personnel unauthorized to

operate it;

- stay highly concentrated

when using the machine

and avoid any distraction

during use;

- do not allow the machine

to be used by others who

have not read and fully un-

derstood the content of this

manual;

- do not wear baggy cloth-

ing or clothing with open

sleeves;

- do not allow anyone else,

other than the operator, to

approach during product

cutting operations;

- do not remove, cover or

modify the tags located on

the machine body and, in

case of damage of these, re-

place them promptly;

- do not remove and do not

modify or bypass any me-

chanical and electrical pro-

tective devices;

- mince only the permitted

products, do not attempt to

mince prohibited type prod-

ucts;

- always keep clean and dry

the work area all around the

machine and the operator

oor area;

- periodically check the con

dition of the power supply

cord on the machine body.

When necessary, have quali-

ed personnel replacing it;

- immediately stop the ma-

chine in the event of a defect,

abnormal operation, suspi-

cion of breakdown, incorrect

movement, unusual noises;

- before cleaning or carrying

out maintenance, discon-

nect the machine from the

electrical supply;

- use protective gloves for

cleaning and maintenance

operations;

- use of cutting accessories

which were not provided by

the manufacturer with the

machine is prohibited.

The manufacturer declines

any responsibility coming

from inappropriate use,

modications and/or repairs

carried out by the user or

un-authorized personnel, use

of replacement parts that

are not original or not specif-

ic for the machine model.

The machine shall not be

used in open areas and/or

areas which are exposed to

atmospheric agents and in

environments with vapors,

fumes or corrosive and/or

abrasive powders, with risk

of re or explosion and in

any case where the use of

antiexplosive components is

required.

Operating conditions:

Temperature from + 5°C to

+40°C

- Max. humidity 95%

DO NOT MINCE:

- frozen food products;

- food products with bones;

- any other product not in

tended for food use.

INSTALLATION OF THE

MACHINE

The machine must be carried

by two operators.

The mincer must be placed

horizontally on a stable, ro-

bust and antiskid base ade-

quate to support its weight

(Refer to data sheet).

The suggested height of the

working table is about 800

mm.

Check that the product can

be easily inserted into the

worm hopper.

WARNING! The work-

ing table must always

be clean

Electrical supply

The machine must be in-

stalled in the immediate

vicinity of an EEC standard

outlet connected to an elec-

trical supply system which is

in conformity with the pre-

vailing regulations for:

- magneto-thermic protec-

tion;

- automatic differential

switch;

- earthing system.

Before carrying out electrical

hook up verify that the char-

acteristics of the electrical

power supply is in accord-

ance with those indicated

on the machine information

plate.

In case of power failure, the

machine stops. Position the

switch to 0 (Fig.2) and wait

for the return of the power.

Check of the rotation direc-

tion

IMPORTANT: Check the ro-

tation direction, only on

the machines tted with a

3-phase motor (Fig. 1).

DANGER: The compo-

nents of the cutting

set can be seriously dam-

aged if the rotation direc-

tion of the worm is not the

correct one.

- Follow the instruction of

‘Components removal’ sec-

tion;

- Make sure that the switch

is positioned to 0 (Fig.2);

- Connect the plug at the

electric supply;

- Rotate the switch on posi-

tion 1 (Fig. 3).

IMPORTANT: THE SQUARE

SHAFT MUST TURN AN-

TICLOCKWISE. (Fig. 1)

SHOULD IT TURN CLOCK-

WISE, STOP THE MACHINE.

DISCONNECT THE PLUG

FROM THE POWER SUPPLY

AND REVERSE THE WIRES

IN THE PLUG.

IF THE MACHINE IS FIT-

TED WITH A PLUG WITH

S E L F - C O N T A I N E D

PHASE INVERTER, USE A

SCREW-DRIVER INSIDE THE

PLUG, TO ROTATE BY 180°

THE AUTOMATIC PHASE IN-

VERTER. (Fig. 4)

DANGER:

THE M A -

CHINE MUST RUN

ONLY IF THE ROTATION IS

CORRECT.

- Make sure that the switch is

positioned to 0 (Fig.2);

- Disconnected the machine

from the electric supply.

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