Berran Industrial Group Eagle SP11 Leitfaden

Eagle SP11 Semi Automatic Strapping

Machine Use, Maintenance And Spare Parts

Handbook

Distributed by:

Pro Pack Solutions, Inc.

2421B Lance Court

Loganville, GA 30052

Phone: 770-554-1187

Machine can only be operated by qualified personnel.

Daily safety guide

Please refer to the following information if you need to operate or maintain this machine.

Before use

Read this manual carefully and prepare yourself well before using.

Check the cover board of the machine. If it is broken replace it with a new one (original part

is recommended).

Make sure that no tools or other items are on the machine. It is essential that this is kept tidy.

Read the operation and maintenance instructions carefully.

Read through the explanatory phase and take note of important identification relating to the

machine application very carefully.

During use

Do not wear any loose fitting clothes, in case they become trapped in the machine.

Do not operate or maintain the machine without wearing suitable footwear.

Keep your hands a suitable working distance away from other items.

Do not use the machine to strap the products beyond the scope of application.

After use

Make sure all of the switches are turned off.

Machine can only be operated by qualified personnel

Service and safety regulations

Please keep the service contents.

Do not change the setting or add any lubricant whilst the machine is in operation.

Please turn off the power supply before opening the cover board.

Do not install any additional parts for the sake of the normal application of the machine.

Please use the original parts. Do not use any alternatives.

Please use the power-supply system in line with the machine requirement.

Do not tear off or cover the type specification or safety warning mark on the machine.

Operate the machine according to the manual.

Machine can only be operated by qualified personnel.

Notice

For the normal running of the machine, please keep both the machine and parts clean. Add

lubricant to any of the parts that need lubricating.

The machine can only be operated by relevant technical personnel.

INDEX

Part1 MACHINE PROPERTY AND SAFETY INFORMATION --------------------------------------------------5

1-1 Company name --------------------------------------------------------------------------------------------------------5

1-2 Performance parameter ----------------------------------------------------------------------------------------------5

1-3 Machine nameplate ---------------------------------------------------------------------------------------------------5

1-4 Outline and application field ----------------------------------------------------------------------------------------6

1-5 Safety cautions to operate machine -------------------------------------------------------------------------------6

1-6 Machine radiation safety ---------------------------------------------------------------------------------------------6

1-7 Safety sign ---------------------------------------------------------------------------------------------------------------7

PART 2: MACHINE SPECIFICATION AND DEBUG ---------------------------------------------------------------9

2-1 Specification -------------------------------------------------------------------------------------------------------------9

2-2 Transportation and storage conditions ---------------------------------------------------------------------------9

2-3 Debug--------------------------------------------------------------------------------------------------------------------10

PART 3. MACHINE OPERATION -------------------------------------------------------------------------------------11

3-1 Functions of control panel ------------------------------------------------------------------------------------------11

3-2 Method of feeding strap ---------------------------------------------------------------------------------------------12

3-3 Operation steps -------------------------------------------------------------------------------------------------------12

3-4 Daily maintenance ---------------------------------------------------------------------------------------------------13

3-5 The position required to be adjusted ----------------------------------------------------------------------------14

PART4. MAINTENANCE AND TROUBLESHOOTING ----------------------------------------------------------16

4-1 Safety warning on maintenance ----------------------------------------------------------------------------------16

4-2 Regularly maintenance and cleaning ---------------------------------------------------------------------------16

4-3 Frequent trouble and troubleshooting ---------------------------------------------------------------------------17

4-4 Random supply standard accessories --------------------------------------------------------------------------18

PART 5. MAIN PARTS AND COMPONENTS ILLUSTRATION AND PARTS LIST -----------------------19

5-1 Cassette mechanism unit ------------------------------------------------------------------------------------------19

5-2 Strap plate unit --------------------------------------------------------------------------------------------------------35

5-3 Machine frame---------------------------------------------------------------------------------------------------------37

PART 6. ELECTRICAL WIRING DIAGRAM ------------------------------------------------------------------------39

PART 1: MACHINE PROPERTY AND SAFETY INFORMATION

1 Company name:

1- Berran Industrial Group, Inc.

Manufacturer address: 570 Wolf Ledges Parkway

Akron, Ohio 44311

1-2 Performance parameter

Item Technical parameter

Eagle SP11

Power supply AC110V，50/60Hz，0.25kW，DC motor

Working speed 3 second/path

Strapping force 0～50kg

Strap size

polypropylene

Width （5mm～15mm）±1mm，thickness（0.5mm～0.8mm)±0.1mm

rell coil of strip width：160mm～190mm

Coil diameter：200mm～210mm,external diameter:400mm～500mm

Outside dimension L750mm×W550mm×H750mm

Worktable height 750mm

Machine weight 74kg

Working noise ≤75dB(A)

Environment Humidity≤90%，temperature 0℃～40℃

Bottom adhesive Hot melt：face ≥90%,width ≥20%，deviation of position≤2mm

1-3 Machine nameplate

If there are any questions and contact needs to be made with the manufacturer, please supply the

model no and serial no of the machine. For detailed information of the machine refer to the

machine nameplate.（FIG 1-1）

FIG1-1

1-4 Outline and application field

This machine adopts a new model single chip circuit: The single chip module board controls the

whole action of strapping, design of super undertone. The assembly of the whole machine is

precise and sophisticated, low noise will reduce the working pressure. The design of this new

model, with electric heating and steel sheet, helps to ensure that there will be no short-circuit.

When one duty cycle operation finishes, the machine will stop automatically to save power.

1-5 Safety cautions to operate machine

①Please confirm the power supply for the machine. Do not plug in the wrong power supply.

This machine adopts a 2-phase and flex is grounding zero line as electric leakage guard.

②Do not clean the machine with water, if the workplace is humid. The operating staff should

not operate the machine if wearing unsuitable footwear.

③Do not change or increase and decrease the parts unless you have to.

④Do not apply oil to the roller wheel surface of the transport strap.

⑤While the machine is not in use, please disconnect the power plug.

⑥Main parts and components listed in the manual should frequently be lubricated by oil.

(Refer to page 3-4-1).

⑦As used in the industries of explosion-proof, explosion-proof motors and other electrical

appliances, these should be used in configuration.

⑧Do not change, increase or remove any of the flame-proof parts freely. For surface

maintenance you must contact either the original manufacturer or your supplier.

⑨Products used shall conform to the product specification, explosion-proof components

operating instructions and GB 3836.13 1997, 3836.16 GB - 2006 and GB 50257-1996 rules.

1-6 Machine radiation safety

Noise：≤75dB(A)

1-7 Safety sign

1-7-1 Safety sign labeling locations

On the device using a variety of warnings, instructions, and indication marks, these signs are to

remind you to pay attention to the potential danger and provide instructions to avoid possible

danger. (as shown in figure 1 and 2).

FIG

1-2

Internal movement hot head

Internal te

minal block

Direction signs uniform × 3, for all reel

Inner motor

and other electric shock

1-7-2 Safety signs Description

Safety signs Description table

NO. Logo graphic Symbol

meaning Remark （label location）

warning sign

attention to

safety

Easy to cause injuries

warning sign

Danger High

Voltage

Possible shock hazard

electrical equipment and

wiring

warning sign

Beware of

burns

Machine parts and other

heat-generating part or

heating at high

temperature

Instruction sign

Must be

grounded

Lightning protection,

anti-static place

PART 2: MACHINE SPECIFICATION AND DEBUG

2-1 Specification

2-1-1 model ：Eagle SP11

2-1-2 N/W：74kg

2-1-3 G/W：82kg

2-1-4 Volume：0.30m3

2-1-5 manufacturingdate：refer to certificate of soundness

2-1-6 place of manufacture：Akron, Ohio

2-2 Transportation and storage conditions

2-2-1 Machine structure illustration (FIG 2-1)

机芯

机架

带盘

控制面板

打包带

FIG 2-1

2-2-2 Transportation

Forklift truck forks to lift at the bottom of the machine removing the bottom bracket first. Forklifts

should pay attention to safety. Also whilst mounted on the machine, there must be a large

enough space.（refer to FIG 2-2）

Cassette mechanism

Framework

Strap reel

Control panel

Strap

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